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APPLICATION OVERVIEW

Control and monitoring systems can play an essential role in heat 

tracing applications which range from freeze protecting water lines 

to maintaining elevated process temperatures. While mechanical 

thermostats have been used successfully for many heat tracing 

applications, a more complete control and monitoring solution can 

be necessary for critical heat tracing applications. Advancements 

in technology have made electronic control and monitoring units 

both cost effective and more reliable. These systems conserve 

energy, extend system life, and ensure accurate temperatures 

are maintained, for reduced operating cost and increased plant 

reliability. 
TraceNet Genesis' key features include:
• Monitor electric heat trace circuit load currents
• Selectable control methods (On/Off, On/Off with Soft Start, 

Proportional, Ambient Proportional) for each individual circuit 

• Programmable alarm set points, with time delay and remote 

alarm acknowledgment and reset capabilities

• Programmable "trip" set-points for each circuit
• Temperature sensor status indication
• Unique circuit identifier (48 characters maximum) 
• Communication to host computer via Ethernet communications
• Adjustable ground/earth leakage "trip" and/or alarm capabilities
• Addressable RTD Temperature Sensors - up to twenty (20) per 

circuit

• Up to 6 months history to aid in troubleshooting
• ISO drawing in png format for viewing on Genesis HMI

Additional cabinet types are available. Contact Thermon for details.

**

  Rating based on extended heat sinks. Multiple single pole relays may be used for two 

and three phase circuits. Higher voltage rated relays are also available as an option.

GENESIS COMPONENT 

APPROVALS

TraceNet  systems  are  certified  for  nonhazardous  locations, 

hazardous locations, and Purge for hazardous locations
IEC/EN/UL/CSA 61010-1

 

Ex ec IIC T4 Gc; II 3 Ex ec IIC T4 Gc

 

Class I, Division 2, Groups ABCD T4; Class I, Zone 2 Group IIC T4

TRACENET

TM

 GENESIS

CONTROL AND MONITORING SYSTEM

TRACENET GENESIS PANEL

 

SYSTEM SPECIFICATIONS 

(Based on lowest rating of all components)

Environmental:

Hazardous and Ordinary Locations

  • Indoor and Outdoor-Solid State Relays

Ordinary Locations

  • Indoor and Outdoor- Power Distribution and Mechanical 

 

Relays

Operating Ambient Range:

 -40°C (-40°F) to 60°C (140°F)

Enclosures:

 Type 4X, IP 66 *

TraceNet Supply Voltage:

 100-240 Vac, 50/60 Hz

Heat Tracing Voltages:

 100-600 Vac

User Interface:

 231 mm x 139 mm (10.6’’ x 5.5”) LVDS TFT LCD 

glove touch panel

Maximum Number of Circuits:

 Seventy-two (72)

Temperature Sensors per Circuit:

 Up to twenty (20) 100 

W

 

Platinum, 3 wire RTD's

Current Switching Device Options:

 

  Solid State Relay **

 

    1-pole

 

    2-pole

  Mechanical Relay:

 

  Per design requirements

Control Methods:

 

  Process Sensing:

 

    On/Off, On/Off Soft Start, Proportional

  Ambient Sensing:

 

    Proportional, Ambient Proportional -Mechanical (APCM), APC

  Control Temperature Range: -129°C (-200°F) to 600°C (1112°F)

Alarm Settings:

 

  Low, High Temperature, and High Temperature Trip

 

  Low, High Current, and High Current Trip

 

  High Ground/Earth Leakage Current

 

  RTD and Relay Faults 

  Loss of Communication

 

  Programming Error

Trip Settings:

 

  High Temperature, Heater Current, Ground or Earth Leakage 

 

      Current

Networking Communications:

 

  External: Ethernet

External Alarm Relays:

 

  Up to seven mechanical, 6 A @ 250 Vac or Vdc

Nonhazardous L

ocations

ETL Listed Conforms to: UL STD. 508A 

Certified to: CSA STD. C22.2 NO. 14

GENESIS SYSTEM

 APPROVALS

Hazardous L

ocations (Purge)

ETL Listed Conforms to: UL STD. 508A. NFPA STD. 496
Certified to: CSA STD. C22.2 NO. 14

Hazardous L

ocations

ETL Listed Conforms to: UL STD. 508A. UL STD. 12.12.01
Certified to: CSA STD. C22.2 NO. 14. CSA STD. C22.2 NO. 213

2

THERMON.COM

Содержание Tracenet Genesis

Страница 1: ...TRACENET TM GENESIS CONTROL AND MONITORING SYSTEM Installation Operation Maintenance Guide...

Страница 2: ...ts in workmanship or material under normal use and service If any part of the equipment proves to be defective in workmanship or material and if such part is within 12 months of the date of shipment f...

Страница 3: ...ples 16 4 1 Line Sensing Control 16 4 2 Ambient Sensing Options 16 4 3 Proportional Control and Power Clamp 17 Section 5 Genesis Testing and Start Up 17 Section 6 Operation and Maintenance of the Gene...

Страница 4: ...materials In all cases where equipment damage is observed a root cause analysis should be initiated to determine any future corrective action needed to prevent a recurrence 2 2 Wiring and Connections...

Страница 5: ...response curve type is coordinated with the startup characteristic of the heat trace cable in a cold start condition All distribution wiring connections should be tightened using a torque indicating...

Страница 6: ...ay but the Genesis HMI will not be able to distinguish individual circuit segments from a common control relay 3 1 3 The DTM The DTM Distributed Temperature Module is a DIN rail mountable six RTD sens...

Страница 7: ...o sense 24 Vdc supplied by the IOM through an open or closed relay contact This allows input from various types of signals from 0 Vdc to 24 Vac As long as the coil side of the relay used is appropriat...

Страница 8: ...move between circuits touch the circuit dot drag the black selector around the dial or use the arrows on either side of the circuit number The center of the dial displays the highlighted circuit s liv...

Страница 9: ...tempting to change any setting or set point or Admin Login may be selected from the Menu Admin mode is indicated by the red tint and red boarder on and around all screens The system will remain in Adm...

Страница 10: ...fault loop test and additionally turns measures heater current with heater on and off to verify relay operation and current measurements Touch to Start Mechanical Relay Duty Cycle Time Duty cycle per...

Страница 11: ...e will be displayed if the measured heater current is higher than the HIGH CURRENT TRIP HIGH set point 5 HIGH CURRENT ALARM The measured heater current rise is higher than the HIGH CURRENT ALARM set p...

Страница 12: ...total of Watts accumulated since last reset of value Number 0 2 147 483 648 Watts Time Heater Will Come Back On Applies to APCM time left until the heater switches on again Number 0 32 Minutes Ground...

Страница 13: ...companying set point changes 3 2 8 Circuit ISO Use multi touch pinch and zoom gestures to view the ISO isometric drawing for the circuit 3 2 9 Circuit Notes Useful notes can be stored here for any pur...

Страница 14: ...dual alarm or all alarms for that circuit can be acknowledged 3 2 12 Import Export The Import Export feature is used to load isometrics and to import and export system configuration files to easily an...

Страница 15: ...alternate breaker and control relay it s best to have the heater reassigned to the desired breaker relay and identified at the HMI see section 3 2 6 Circuit Settings The recommended DCM code range is...

Страница 16: ...h APC the heat trace will be set to operate at 100 power continuously on at the minimum ambient temperature and reduce power as the ambient temperature rises to the maintain temperature When the ambie...

Страница 17: ...p Section 6 Operation and Maintenance of the Genesis Control and Monitoring System 6 1 Maintenance Preventive maintenance consists of inspection testing checking connections and general cleaning of eq...

Страница 18: ...and monitor heat tracing circuits The following steps show navigation of the controller s basic functions TraceNetTM Genesis CONTROL AND MONITORING SYSTEM OVERVIEW HAMBURGER MENU The Overview screen d...

Страница 19: ...justments to circuit level or updates to global settings Select Global Settings to adjust how the Genesis displays system wide variables such as language temperature system time Select Import Export t...

Страница 20: ...20 Appendix B Genesis Specifications Guide With Component Limits And Specifications TRACENETTM GENESIS CONTROL AND MONITORING SYSTEM SPECIFICATION GUIDE...

Страница 21: ...r nonhazardous locations hazardous locations and Purge for hazardous locations IEC EN UL CSA 61010 1 Ex ec IIC T4 Gc II 3 Ex ec IIC T4 Gc Class I Division 2 Groups ABCD T4 Class I Zone 2 Group IIC T4...

Страница 22: ...thernet USB Maximum storage temperature 85 C 185 F Minimum storage temperature 40 C 40 F Operating ambient temperature range 40 C 40 F to 70 C 158 F HMI DIMENSIONAL DATA HMI PRODUCT FEATURES TraceNet...

Страница 23: ...up to 20 RTD s per circuit Monitors ground earth leakage and heater operating current in heat tracing circuits DCM COMPONENT SPECIFICATIONS Circuit control capacity up to six heat trace circuits Stor...

Страница 24: ...ensors LED Identifier To Address Configurable Input Output Channels RTD Inputs DTM DIMENSIONAL DATA 41 mm 1 5 8 111 mm 4 3 8 77 mm 3 IOM INPUT OUTPUT MODULE The IOM is a DIN rail mountable input outpu...

Страница 25: ...ystems communicate via Ethernet to the plant DCS The same operating data and control capabilities that are available through TraceNet Command are also accessible in the plant control room at the DCS C...

Страница 26: ...puts 18 36 54 72 108 144 Distribution ND No Distribution MBx BF y z Main Breaker Breaker Frame Capacity Number of Breakers Thermon Part Number Location O Ordinary Locations H1 Class Division Hazardous...

Страница 27: ...100 Thermon Dr PO Box 609 San Marcos TX 78667 0609 Phone 512 396 5801 1 800 820 4328 For the Thermon office nearest you visit us at www thermon com Thermon Inc Printed in U S A Information subject to...

Страница 28: ...ide by and compare to insulation diameter charts for proper over sizing Check insulation type and thickness against design specification Replace insulation or review system design for alternate operat...

Страница 29: ...emperature sensor Is RTD sensor next to pipe support equipment or other heat sink Move RTD sensor to location more representative of the majority of the piping Improperly installed RTD temperature sen...

Страница 30: ...er address duplicate addresses or improper configuration of firmware software Change controller address or reconfigure firmware software Loose or open connection in RS485 line Recheck for continuity i...

Страница 31: ...anticipated in the design stage Verify installed length if possible and if different review design If length is different but performance wise the as built design is acceptable initiate as built draw...

Страница 32: ...ferent review design If length is different but performance wise the as built design is acceptable initiate as built drawing change and change controller low current setting Check heater set tags or m...

Страница 33: ...r wiring of current sense wires through toroid The current sensing toroid must have the outgoing heater current lead and the return current heater lead run through the toroid for a proper ground leaka...

Страница 34: ...0001 bit Low temperature Alarm 03 06 101 0x0065 Maintain temp 10x True Value 03 06 102 0x0066 Control Band 10x True Value 03 06 103 0x0067 High Temperature Trip Alarm 03 06 104 0x0068 High Temp Alarm...

Страница 35: ...x0800 bit RTD Fault No Communication for all assigned RTD s 0x0400 bit High Temperature trip 0x0200 bit RTD Fault all assigned RTD s in fault 0x0100 bit Not Used 0x0080 bit High Current 0x0040 bit Low...

Страница 36: ...ers 7171 Southwest Parkway Building 300 Suite 200 Austin TX 78735 Phone 512 690 0600 For the Thermon office nearest you visit us at www thermon com Thermon Inc Printed in U S A Information subject to...

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