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TRACENET COMMAND

Genesis Systems communicate via Ethernet to the Thermon

TraceNet Command electric tracing circuit monitoring software.

TraceNet Command provides centralized electric tracing

information for all panels in a facility, such as:
• Heat tracing circuit status
• Temperatures, heater operating and earth/ground current

alarm/trip events

• Event history

• Data trending

• Maintenance and troubleshooting guidance
TraceNet Command also gives the operator the ability on all panels

from a single location to:
  • Change set points as well as alarm and trip values
  • Reconfigure system control parameters
  • Provide heat tracing management reports
  • Load shed circuits on a priority level basis

DCS

(DISTRIBUTED CONTROL SYSTEMS)

COMMUNICATIONS

Genesis Systems communicate via Ethernet to the plant DCS. The

same operating data and control capabilities that are available

through TraceNet Command are also accessible in the plant

control room at the DCS.

Centralized/Distributed Control Systems Communica�ons

via Thermon’s TraceNet

Command

Heat Trace Circuit

Voltage Supply

3 Line Sensed Circuit

Control

(1 RTD per Ckt)

Mul�ple Heaters with 2 Ambient

Propor�onal Control (APC)

TraceNet

ECM

Controlled Circuit

Heater with Mul�ple

Sensors

Ambient Sensing RTD

for Mul�ple Heaters

2 APC

TraceNet

Genesis

Mul�-Circuit Control Panel

(for Hazardous Area Installa�on)

TraceNet

Command

Worksta�on and DCS

Ethernet

RS-485 Serial

Heat Trace Circuits

Power Supply

RTD Leads

Heat Trace

TraceNet

TCM18

Mul�-Circuit Control Panel

(in Non-Hazardous Area)

TraceNet

TCM2 for

2 Heaters

TRACENET

GENESIS

CONTROL AND MONITORING SYSTEM

TCM2

TC202

TraceNet

Command

Genesis

TCM18

ECM

THERMON.COM

Содержание Tracenet Genesis

Страница 1: ...TRACENET TM GENESIS CONTROL AND MONITORING SYSTEM Installation Operation Maintenance Guide...

Страница 2: ...ts in workmanship or material under normal use and service If any part of the equipment proves to be defective in workmanship or material and if such part is within 12 months of the date of shipment f...

Страница 3: ...ples 16 4 1 Line Sensing Control 16 4 2 Ambient Sensing Options 16 4 3 Proportional Control and Power Clamp 17 Section 5 Genesis Testing and Start Up 17 Section 6 Operation and Maintenance of the Gene...

Страница 4: ...materials In all cases where equipment damage is observed a root cause analysis should be initiated to determine any future corrective action needed to prevent a recurrence 2 2 Wiring and Connections...

Страница 5: ...response curve type is coordinated with the startup characteristic of the heat trace cable in a cold start condition All distribution wiring connections should be tightened using a torque indicating...

Страница 6: ...ay but the Genesis HMI will not be able to distinguish individual circuit segments from a common control relay 3 1 3 The DTM The DTM Distributed Temperature Module is a DIN rail mountable six RTD sens...

Страница 7: ...o sense 24 Vdc supplied by the IOM through an open or closed relay contact This allows input from various types of signals from 0 Vdc to 24 Vac As long as the coil side of the relay used is appropriat...

Страница 8: ...move between circuits touch the circuit dot drag the black selector around the dial or use the arrows on either side of the circuit number The center of the dial displays the highlighted circuit s liv...

Страница 9: ...tempting to change any setting or set point or Admin Login may be selected from the Menu Admin mode is indicated by the red tint and red boarder on and around all screens The system will remain in Adm...

Страница 10: ...fault loop test and additionally turns measures heater current with heater on and off to verify relay operation and current measurements Touch to Start Mechanical Relay Duty Cycle Time Duty cycle per...

Страница 11: ...e will be displayed if the measured heater current is higher than the HIGH CURRENT TRIP HIGH set point 5 HIGH CURRENT ALARM The measured heater current rise is higher than the HIGH CURRENT ALARM set p...

Страница 12: ...total of Watts accumulated since last reset of value Number 0 2 147 483 648 Watts Time Heater Will Come Back On Applies to APCM time left until the heater switches on again Number 0 32 Minutes Ground...

Страница 13: ...companying set point changes 3 2 8 Circuit ISO Use multi touch pinch and zoom gestures to view the ISO isometric drawing for the circuit 3 2 9 Circuit Notes Useful notes can be stored here for any pur...

Страница 14: ...dual alarm or all alarms for that circuit can be acknowledged 3 2 12 Import Export The Import Export feature is used to load isometrics and to import and export system configuration files to easily an...

Страница 15: ...alternate breaker and control relay it s best to have the heater reassigned to the desired breaker relay and identified at the HMI see section 3 2 6 Circuit Settings The recommended DCM code range is...

Страница 16: ...h APC the heat trace will be set to operate at 100 power continuously on at the minimum ambient temperature and reduce power as the ambient temperature rises to the maintain temperature When the ambie...

Страница 17: ...p Section 6 Operation and Maintenance of the Genesis Control and Monitoring System 6 1 Maintenance Preventive maintenance consists of inspection testing checking connections and general cleaning of eq...

Страница 18: ...and monitor heat tracing circuits The following steps show navigation of the controller s basic functions TraceNetTM Genesis CONTROL AND MONITORING SYSTEM OVERVIEW HAMBURGER MENU The Overview screen d...

Страница 19: ...justments to circuit level or updates to global settings Select Global Settings to adjust how the Genesis displays system wide variables such as language temperature system time Select Import Export t...

Страница 20: ...20 Appendix B Genesis Specifications Guide With Component Limits And Specifications TRACENETTM GENESIS CONTROL AND MONITORING SYSTEM SPECIFICATION GUIDE...

Страница 21: ...r nonhazardous locations hazardous locations and Purge for hazardous locations IEC EN UL CSA 61010 1 Ex ec IIC T4 Gc II 3 Ex ec IIC T4 Gc Class I Division 2 Groups ABCD T4 Class I Zone 2 Group IIC T4...

Страница 22: ...thernet USB Maximum storage temperature 85 C 185 F Minimum storage temperature 40 C 40 F Operating ambient temperature range 40 C 40 F to 70 C 158 F HMI DIMENSIONAL DATA HMI PRODUCT FEATURES TraceNet...

Страница 23: ...up to 20 RTD s per circuit Monitors ground earth leakage and heater operating current in heat tracing circuits DCM COMPONENT SPECIFICATIONS Circuit control capacity up to six heat trace circuits Stor...

Страница 24: ...ensors LED Identifier To Address Configurable Input Output Channels RTD Inputs DTM DIMENSIONAL DATA 41 mm 1 5 8 111 mm 4 3 8 77 mm 3 IOM INPUT OUTPUT MODULE The IOM is a DIN rail mountable input outpu...

Страница 25: ...ystems communicate via Ethernet to the plant DCS The same operating data and control capabilities that are available through TraceNet Command are also accessible in the plant control room at the DCS C...

Страница 26: ...puts 18 36 54 72 108 144 Distribution ND No Distribution MBx BF y z Main Breaker Breaker Frame Capacity Number of Breakers Thermon Part Number Location O Ordinary Locations H1 Class Division Hazardous...

Страница 27: ...100 Thermon Dr PO Box 609 San Marcos TX 78667 0609 Phone 512 396 5801 1 800 820 4328 For the Thermon office nearest you visit us at www thermon com Thermon Inc Printed in U S A Information subject to...

Страница 28: ...ide by and compare to insulation diameter charts for proper over sizing Check insulation type and thickness against design specification Replace insulation or review system design for alternate operat...

Страница 29: ...emperature sensor Is RTD sensor next to pipe support equipment or other heat sink Move RTD sensor to location more representative of the majority of the piping Improperly installed RTD temperature sen...

Страница 30: ...er address duplicate addresses or improper configuration of firmware software Change controller address or reconfigure firmware software Loose or open connection in RS485 line Recheck for continuity i...

Страница 31: ...anticipated in the design stage Verify installed length if possible and if different review design If length is different but performance wise the as built design is acceptable initiate as built draw...

Страница 32: ...ferent review design If length is different but performance wise the as built design is acceptable initiate as built drawing change and change controller low current setting Check heater set tags or m...

Страница 33: ...r wiring of current sense wires through toroid The current sensing toroid must have the outgoing heater current lead and the return current heater lead run through the toroid for a proper ground leaka...

Страница 34: ...0001 bit Low temperature Alarm 03 06 101 0x0065 Maintain temp 10x True Value 03 06 102 0x0066 Control Band 10x True Value 03 06 103 0x0067 High Temperature Trip Alarm 03 06 104 0x0068 High Temp Alarm...

Страница 35: ...x0800 bit RTD Fault No Communication for all assigned RTD s 0x0400 bit High Temperature trip 0x0200 bit RTD Fault all assigned RTD s in fault 0x0100 bit Not Used 0x0080 bit High Current 0x0040 bit Low...

Страница 36: ...ers 7171 Southwest Parkway Building 300 Suite 200 Austin TX 78735 Phone 512 690 0600 For the Thermon office nearest you visit us at www thermon com Thermon Inc Printed in U S A Information subject to...

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