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Thermo 3010 Series Скачать руководство пользователя страница 17

Model 3010 Incubators ___________________________________________________________________ Preventive Maintenance

Refer to Manual

Section

Action Daily

Weekly

Monthly

3

to

6

Months

Yearly 2

years

-- Check

CO

2

tank levels.

9

--

Inspect door latch, hinges and door gasket seal.

9

1.4j

Check water level in the humidity pan, ½” from top

9

2.1, 2.2

* Verify and document CO

2

and temperature calibration, as

applicable

9

4.1

4.3

Perform a complete decontamination procedure. Wipe down
interior, shelves and side ducts with disinfectant. Change or clean
blower wheel and scroll. Clean top duct. Clean humidity pan.
Rinse everything well with sterile distilled water.

Between experiments

More frequent decontamination may be required, depending
on use and environmental conditions

1.4d, 1.4e

Change HEPA and gas filters, if applicable (

or as needed)

9

4.9

Replenish rust inhibitor in water jacket.

9

* Qualified service technicians only

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Содержание 3010 Series

Страница 1: ...Model 3010 Series Forma Water Jacketed CO2 Incubator Operating and Maintenance Manual Manual No 7003010 Rev 0 ...

Страница 2: ...must be performed by qualified service personnel Refer to the serial tag on the back of this manual The material in this manual is for information purposes only The contents and the product it describes are subject to change with out notice Thermo Electron Corporation makes no representa tions or warranties with respect to this manual In no event shall Thermo be held liable for any damages direct ...

Страница 3: ...dimientos asociadas con este simbulo Equipment being maintained or serviced must be turned off and locked off to prevent possible injury Risques potentiels liés à l énergie L équipement en entretien ou en maintenance doit être éteint et mis sous clé pour éviter des blessures possibles Geräte an denen Wartungs oder Servicearbeiten durchgeführt werden müssen abgeschaltet und abgeschlossen werden um ...

Страница 4: ...Model 3010 Incubator ___________________________________________________________________________ iii ...

Страница 5: ...1 7 1 5 Incubator Start Up 1 7 a Setting the Operating Temperature Setpoint 1 8 b Setting the Overtemp Setpoint 1 8 c Setting the CO2 Setpoint 1 8 Section 2 Calibration 2 1 2 1 Calibrating the Temperature 2 1 2 2 Calibrating Thermal Conductivity CO2 System 2 1 Section 3 Alarms 3 1 3 1 Alarms 3 1 3 2 Sensor Fault Alarms 3 1 Section 4 Routine Maintenance 4 1 4 1 Disinfecting the Incubator Interior 4...

Страница 6: ...er CO2 content using a Fyrite or similar instrument Main Power Switch Control Panel Keypad Displays and Indicators See Figure 1 2 Fill Port Used for filling the water jacket Water Jacket Vent Do not cover Allows air to escape from the water jacket during filling and normal expan sion and contraction when the incubator heats or cools Leveling Legs Used to level the unit Water Jacket Drain Remove pl...

Страница 7: ...2 Control Panel 1 2 Control Panel Keys Displays and Indicators A SILENCE Silences the audible alarm B Alarm Indicators Specific indicator flashes during an alarm condition C MODE Select Switch Used to select desired mode D Mode Indicator Selected mode indicator lights Mode Select Indicators Run Normal Operation Set Temp Set Temperature Setpoint Set Otemp Set Overtemperature Setpoint Set CO2 Set CO...

Страница 8: ..._______Installation and Start Up 1 4 Installing the Unit a Choosing the Location 1 Locate the unit on a firm level surface capable of sup porting the unit s operational weight of 365 lbs 166kg 2 Locate away from doors and windows and heating and air conditioning ducts 3 Allow enough clearance behind the unit for electrical and gas hook up b Stacking the Incubators If the units have been in service...

Страница 9: ...c Preliminary Cleaning and Disinfecting 1 Remove the protective plastic coating on the shelf sup ports and air duct if present 2 Using a suitable laboratory disinfectant disinfect all interior surfaces including shelves and shelf supports door gaskets blower wheel and CO2 sensor Refer to Section 5 1 d Installing the Access Port Filter Locate the opening in the top left corner of the interior chamb...

Страница 10: ...channels installed on the right side duct g Leveling the Unit Check the unit for being level by placing a bubble style level on one of the shelves Turn the hex nut on the leveler counterclockwise to lengthen the leg or clockwise to shorten it Level the unit front to back and left to right h Connecting the Unit to Electrical Power See the serial tag on the side of the unit for electrical speci fica...

Страница 11: ... correct proportion of rust inhibitor to the water j Filling the Humidity Pan For best operation of the incubator sterilized distilled demineralized or de ionized water should be used in the humid ity pan Water purity should be in the resistance range of 50K Ohm cm to 1M Ohm cm or a conductivity range of 20 0 uS cm to 1 0 uS cm Refer to ASTM Standard D5391 93 or D4195 88 for measuring water purity...

Страница 12: ... a hazardous condition Gases other than CO2 should not be connected to this equipment CO2 gas cylinders have UN1013 labeled on the cylinder and are equipped with a CGA 320 outlet valve Check the gas cylinder for the proper identification labels The CO2 gas sup ply being connected to the incubator should be industrial grade 99 5 pure Do not use CO2 gas cylinders equipped with siphon tubes A siphon ...

Страница 13: ...The factory setting for the Overtemperature setpoint is 40 C It can be set over a range of temp setpoint 0 5 C to 60 C If the temperature setpoint is moved above the Overtemp setpoint the Overtemp will automatically update to 1 0 C the temp setpoint It is recommended that the Overtemp setpoint be 1 C over the temp setpoint To set the Overtemp setpoint 1 Press the Mode key until the Set Otemp indic...

Страница 14: ... the Mode key until the Cal Temp indicator lights 2 Press the up down arrow to match the display to a cali brated instrument 3 Press Enter to store the calibration into memory 4 Press the Mode key to return to Run mode 2 2 Calibrating Thermal Conductivity CO2 System This model has a thermal conductivity T C CO2 sensor Thermal conductivity of the incubator atmosphere is not only effected by the qua...

Страница 15: ...arm limits prior to the 9 hour delay the alarms will be enabled Alarm Description Delay Ring back Trips Remote Alarm Contacts Over Temp Temperature is greater than Over Temperature setpoint 0 min 15 min Yes Low Temp Temperature is at least 1 C lower than the temperature setpoint 15 min 15 min Yes High CO2 CO2 is at least 1 higher than the CO2 setpoint 15 min 15 min Yes Low CO2 CO2 is at least 1 lo...

Страница 16: ...lly by a qualified service technician The following is a condensed list of preventive maintenance requirements See the specified section of the operating manual for further details We have qualified service technicians using NIST traceable instruments available in many areas For more information on Preventive Maintenance or Extended Warranties please contact us at the number listed below Cleaning ...

Страница 17: ...t CO2 and temperature calibration as applicable 9 4 1 4 3 Perform a complete decontamination procedure Wipe down interior shelves and side ducts with disinfectant Change or clean blower wheel and scroll Clean top duct Clean humidity pan Rinse everything well with sterile distilled water Between experiments More frequent decontamination may be required depending on use and environmental conditions ...

Страница 18: ...to the interi or Carefully slide the top duct down and off the temper ature sensor air sample filter tubing 5 Wash the shelves ducts wingnuts and stopper with dis infectant and rinse with sterile water Option Autoclave shelves ducts and wingnuts 6 Remove the blower scroll by first pushing the black lever clip closest to you toward the scroll Then turn the scroll to the right to disengage it from t...

Страница 19: ...n Clean the humidity pan with soap and water and a general use laboratory disinfectant Rinse with sterile water and spray with 70 alcohol The humidity pan may be autoclaved 4 4 Reversing the Door Swing For side by side operation or changing lab layouts the inner and outer doors are field reversible The procedure is written from the prospective of changing the door swing from a left hand to a right...

Страница 20: ...ctor exercise it a few times Do not use tools 4 3 Model 3010 Incubator __________________________________________________________________Maintenance 6 Refer to item D in Figure 4 7A The heater wiring connector is of yellow rubber which should be visible when the strain relief is moved upward as shown Refer to connector manufacturer s instructions below 7 Grasp the upper portion of the yellow conne...

Страница 21: ...h the screws at the S locations 22 Align the silver power buss visible through the glass along the hinge side of the door with the gasket along the right side of the chamber opening 23 When both hinges are in place with the hinge screws still loosened push up on the bottom hinge This will shift both hinges and the door upward Tighten the hinge screws 24 Attach the strike plate at location O aligni...

Страница 22: ...____________Maintenance 4 5 Right Hinge Door Figure 4 7B 25 Attach the outer door hinges at the P locations 26 Install the nylon screws at the R locations 27 Install the nylon screws in the Q locations 28 Assemble the outer door to the incubator and return the unit to service ...

Страница 23: ...tastrophic fail ure only and is located on the power supply circuit board in the electronics drawer See Figure 4 8 If this fuse is blown the power supply must be replaced Contact the factory for more information 4 6 Model 3010 Incubator __________________________________________________________________Maintenance 4 5 Replacing Fuses The electronics drawer contains hazardous volt ages Replacing the...

Страница 24: ... in the same water jacket Rust Inhibitor 0 5 lb bag 1900100 Rust Inhibitor 800ml bottle 1900101 use in units with a cooling coil Sodium Hydroxide 0 05N 130082 4 6 Replacing the Air Sample Filter The air sample filter should be replaced as needed every 6 months is recommended On the inside of the chamber insert ed into the back of the blower scroll is the air sample filter and its connecting tubing...

Страница 25: ...ay contacts are provided to monitor alarms through an RJ 11 telephone style connector on the back of the cabinet Refer to Figure 1 13 for the location of the alarm con nector The remote alarm provides a NO normally open output a NC normally closed output and COM common Refer to Figure 5 1 The contacts will trip on a power outage temperature alarm or CO2 alarm See Table 3 1 Figure 5 1 ...

Страница 26: ...ed at 1 0 below setpoint High CO2 Tracking Alarm Fixed at 1 0 above setpoint Humidity RH Ambient to 95 37 C 98 6 F Humidity Pan 0 8 gal 3 liters standard Fittings Fill Port 3 8 barbed Drain Port 1 4 barbed Access Port 1 1 4 3 18cm removable neoprene plug CO2 Inlet 1 4 hose barbed Unit Heat Load 115V 344 BTUH 100 Watt Shelves Dimensions 18 5 x 18 5 47 0cm x 47 0cm Construction Stainless steel perfo...

Страница 27: ...e 2000 meters Temperature 5 C to 40 C Humidity 80 RH at or below 31 C decreasing linearly to 50 RH at 40 C Mains Supply Fluctuations Operating Voltage Range Installation Category 21 Pollution Degree 22 Class of Equipment Model 3010 Incubator ______________________________________________________________________Specifications 6 2 1 Installation category overvoltage category defines the level of tra...

Страница 28: ...y Board 230153 6A Circuit Breaker Switch 460157 Line Filter Power Inlet 420096 130VA Transformer International 14 28V S 230159 3 5 Amp Fuse Door 230158 2 5 Amp Fuse Face Heater 250085 Solenoid Valve 12V 10 32 Ports 770001 Bacterial Air Filter CO2 line air sample and access port 100113 Blower Wheel 3 5x1 5 CCW 190831 Blower Scroll Assembly 290090 CO2 Sensor Assembly 190985 6 Silicone Stopper w Filt...

Страница 29: ...7 2 Model 3010 Incubator ________________________________________________________________Spare Parts ...

Страница 30: ...7 3 Model 3010 Incubator ________________________________________________________________Spare Parts ...

Страница 31: ...7 4 Model 3010 Incubator ________________________________________________________________Spare Parts ...

Страница 32: ...7 5 Model 3010 Incubator ________________________________________________________________Spare Parts ...

Страница 33: ...Model 3010 Incubator __________________________________________________________Electrical Schematics 8 1 ...

Страница 34: ...Model 3010 Incubator __________________________________________________________Electrical Schematics 8 2 ...

Страница 35: ...l warranty period The Technical Services Department must give prior approval for return of any components or equipment At Thermo s option all non conforming parts must be returned to Thermo Electron Corporation postage paid and replacement parts are shipped FOB destination THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR IMPLIED NO WARRANTIES OF MERCHANTABILIT...

Страница 36: ...der this warranty shall not extend the warranty to either the equipment or to the component part beyond the original warranty period The Technical Services Department must give prior approval for return of any components or equipment At Thermo s option all non conforming parts must be returned to Thermo postage paid and replacement parts are shipped FOB destination THIS WARRANTY IS EXCLUSIVE AND I...

Страница 37: ...Thermo Electron Corporation Controlled Environment Equipment Millcreek Road P O Box 649 Marietta Ohio 45750 U S A Telephone 740 373 4763 Telefax 740 373 4189 ...

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