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IOM CRUZcontrol® Generation2 for NBC

P/N: 1118211

Revision Date: 05/31/2019

Page

3.2: TGW

YSTEMS

ECOMMENDED

TANDARDS FOR

ONVEYORS

ANSI Standards for Conveyors

It is essential for safe and efficient system operation that safety

information and guidelines presented here are properly understood

and implemented.

TGW recognizes American National Standard Institute (ANSI)

booklet entitled

Safety Standards for Conveyors and Related

Equipment B20.1.

For more information go to:

http://webstore.ansi.org/default.aspx

With any piece of industrial equipment, conditions exist that might

cause injury to you or your co-workers. Because it is not possible to

describe each potentially hazardous situation that might develop,

you must be alert at all times for unsafe conditions. To avoid injury,

use maximum possible care and common sense and adhere to all

safety standards. Take special care while maintaining and

inspecting electrical equipment and devices. All personnel working

on or around the system should be aware of, and adhere to, all

CAUTION

DANGER

, and

WARNING

signs.

Labels or signs are posted to reduce the risk of injury to all

personnel. Never assume that the signs and notices are applicable

only to inexperienced personnel. Maintain signs in a legible

condition. Contact your supervisor to post additional safety signs if

you feel they are necessary.

http://www.ansi.org/

ANSI Conveyor Safety Rules

•

Conveyor safety rules, as well as specific regulations

and guidelines listed in this publication:

•

DO NOT touch moving Conveyor parts.

•

DO NOT walk, ride, or climb on the Conveyor.

•

DO NOT operate the Conveyor with chain guards or

other protective guards removed.

•

Keep jewelry, clothing, hair, etc., away from the

Conveyor.

•

Know the location and function of all start/stop devices

and keep those devices free from obstruction.

•

Clear all personnel from the equipment before starting

the Conveyor.

•

DO NOT attempt to clear product jams while the

Conveyor is running.

•

Allow only trained and authorized personnel to maintain

or repair Conveyor equipment.

•

DO NOT load the Conveyor beyond specified design

limits.

•

DO NOT attempt to make repairs to the Conveyor while it

is running.

•

DO NOT modify equipment without checking with the

manufacturer.

•

DO NOT operate or perform maintenance on equipment

when taking any type of drug, sedative, when under the

influence of alcohol, or when over fatigued.

•

Report any unsafe condition to your supervisor or

maintenance staff.

CEMA Standards for Conveyors

The Conveyor Equipment Manufacturers Association (CEMA)

provides safety information related to conveyor systems. There are

Conveyor Safety Video and Conveyor Safety Poster produced by

CEMA.

TGW recommends these videos for training and education

purposes as part of a safe working environment around conveyor

equipment. The videos introduce awareness of operations,

personnel, maintenance technicians, and management to safety

hazards commonly associated with the automated material handling

conveyor equipment.

The safety posters reviews important safety labels and are intended

to be posted in public places as a day-to-day reinforcement of good

safety practices. These posters can be downloaded from the CEMA

Website at

http://www.cemanet.org/safety-label-posters

or for more

information for both the safety poster and the videos can be

purchased from CEMA. Visit their website –

www.cemanet.org

For additional information or contact

them at:

CONVEYOR EQUIPMENT MANUFACTURERS ASSOCIATION

5672 Strand Ct., Suite 2

Naples, Florida 34110

239.514.3441

CEMA Safety Label Meanings

ANSI Z535.4 – Product Safety Signs and Labels

The word or words that designate a degree or level of hazard

seriousness. The signal words for product safety signa

are: DANGER, WARNING, and CAUTION.

DANGER

-Indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury. This signal word is to

be limited to the most extreme situations.

WARNING

– Indicates potentially hazardous situation which, if not

avoided, could result in minor or moderate injury. It may also be

used to alert against unsafe practices.

CAUTION

– Indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury. It may also be used

to alert against unsafe practices.

http://www.cemanet.org/cema-safety-label-meanings/

Содержание CRUZCONTROL GENERATION 2 FOR NBC

Страница 1: ...INSTALLATION OPERATION MAINTENANCE MANUAL CRUZCONTROL GENERATION 2 FOR NBC P N 1118211 Revision Date May 31 2019...

Страница 2: ...L LOGIC TYPES 16 4 2 BASIC LOGIC 16 4 3 PROGRESSIVE LOGIC 17 4 4 CRUZCONTROL COMPONENTS 18 4 5 FUNCTION MODULES 20 4 6 TERMINAL AND JUMPER DESCRIPTIONS 24 4 6 1 Use of 115vac Controls 26 CHAPTER 5 POW...

Страница 3: ...8 Two Logic Assemblies using a T Cable 32 Figure 9 Two Separate CRUZcontrol Sections 33 Figure 10 One CRUZcontrol Section with Two Power Supplies 34 Figure 11 Discharge Logic Control 37 Figure 12 Log...

Страница 4: ...gic Assemblies Part Numbers 19 Table 3 Function Module Functions 20 Table 4 Function Module Part Numbers 27 Table 5 Maximum Number of Logic Modules per String 31 Table 6 Power Supply Part Numbers 34 T...

Страница 5: ...herefore this manual is to be used ONLY as a guide If additional copies of this manual are needed or if you have any question concerning the conveyor please contact your TGW Distributor or TGW Lifetim...

Страница 6: ...uipment being installed handled operated and maintained in accordance with the written instructions provided or approved in writing by TGW Systems The warranties specified above do not cover and TGW S...

Страница 7: ...stored energy and OSHA Safety and Health Regulations for Construction 1926 555 Conveyors https www osha gov Conveyor Design and Safety Guidelines A safety risk evaluation is required for all of our st...

Страница 8: ...is a jam since in the release mode progressive ignores the photo sensors and dumps all the zones at once in the same way slug discharge operates In the progressive release mode for contact accumulati...

Страница 9: ...load the Conveyor beyond specified design limits DO NOT attempt to make repairs to the Conveyor while it is running DO NOT modify equipment without checking with the manufacturer DO NOT operate or per...

Страница 10: ...RUZcontrol Generation2 for NBC P N 1118211 Revision Date 05 31 2019 Page 10 of 66 3 3 TGW RECOMMENDS PROPER LABELS FOR CONVEYOR TYPES Shown below are some samples of labels applicable to conveyor stan...

Страница 11: ...electrical power to the motor As with all powered machinery the drive related components including sprockets chains shafts universal joints and pneumatic devices can be dangerous We have installed or...

Страница 12: ...ch side of all conveyor units for safe adjustment and maintenance of all components Provide crossovers or gates at sufficient intervals where needed to eliminate the temptation for personnel to climb...

Страница 13: ...1 Revision Date 05 31 2019 Page 13 of 66 Before servicing or performing any work in the motor control panel disconnect and lock out air and the main incoming service If only the panel disconnect is of...

Страница 14: ...o power on the logic line ON On indicates a logical high signal and or powered For example if a slug line is ON then there is power on the slug line Zone status The zone is considered full if the loca...

Страница 15: ...cables to ease installation and interfacing CRUZcontrol is a 24VDC system that will automatically start accumulation when product reaches the end of an accumulation line When a release signal is appl...

Страница 16: ...he transportation throughput capacity of the conveyor The rate at which product is introduced onto an accumulation conveyor of this type must not exceed the transportation capacity of the conveyor Sin...

Страница 17: ...transported on the conveyor can remain tightly packed without any gaps being created Discharge from Progressive Logic Progressive mode only allows slug release All zones connected together will be ac...

Страница 18: ...es The sensor is polarized and is not affected by shiny surfaces On NBC applications the reflector is mounted with a 6 inch offset from the photoelectric sensor so that the sensor scans across the con...

Страница 19: ...ogic Assembly comes with a momentary button on the front of the housing allowing for selection of either Basic Logic or Progressive Logic mode A Mode LED indicates either Basic green or Progressive am...

Страница 20: ...Slug Interrupt Zone Status Full Function Module x x x x x x x x Release Function Module x x x x x Function Module Functions Single Release Definition Only the discharge zone releases when the discharg...

Страница 21: ...ase signal is removed Configuration The logic assemblies can be in basic or progressive mode When releasing from the discharge end of the conveyor line all jumper terminals should be on pins 1 2 User...

Страница 22: ...sing TB4 to release set jumper terminal JP4 2 3 User Action Apply a high signal to TB1 24Vdc 120Vac or TB4 24Vdc No action required Zone Delay Definition After the downstream zone clears the upstream...

Страница 23: ...1 2 and JP5 1 2 for logic status or 2 3 for sensor status all other jumper terminals should be on pins 1 2 User Action Connect to TB3 for zone status The output transition of the Zone Status from OFF...

Страница 24: ...n the supply powering CRUZcontrol logic assemblies It can be used when signal voltage is from same power supply that is powering CRUZcontrol logic assemblies TB3 Zone Status TB3 only available on full...

Страница 25: ...rrupt JP2 Upstream slug control Pins 1 2 slug pass through Pins 2 3 slug interrupt Pins NC slug interrupt JP3 Release control at TB1 Pins 1 2 single release Pins 2 3 logic interrupt Pins NC pulsed rel...

Страница 26: ...f suitable MOV s would include Panasonic ERZV07D241 or Littlefuse V250LA2 Long conduit runs with motor wiring for multiple motors and the use of variable frequency drives all contribute to electrical...

Страница 27: ...NBC P N 1118211 Revision Date 05 31 2019 Page 27 of 66 Function Module Part Numbers Table 4 Function Module Part Numbers Part Number Description 1116731 Full Function Module 1116732 Release Function M...

Страница 28: ...IOM CRUZcontrol Generation2 for NBC P N 1118211 Revision Date 05 31 2019 Page 28 of 66 Figure 4 Full Function Module Board Layout Figure 5 Full Function Module Circuit...

Страница 29: ...IOM CRUZcontrol Generation2 for NBC P N 1118211 Revision Date 05 31 2019 Page 29 of 66 Figure 6 Release Function Board Layout...

Страница 30: ...IOM CRUZcontrol Generation2 for NBC P N 1118211 Revision Date 05 31 2019 Page 30 of 66 Figure 7 Release Function Module Circuit...

Страница 31: ...maximum number of Logic Assemblies that can be in one continuous string based on the cable length and power requirement of Logic Assemblies More than one string of Logic Assemblies can be connected to...

Страница 32: ...e between two Logic Assemblies using a T Cable This drawing illustrates a power connection made between two intermediate accumulation zones making use of a T Cable Note that all power and control sign...

Страница 33: ...e of the full capacity of a power supply It could be necessary to extend the T Cable leads to reach the power supply location This should be done with a wire gauge large enough to prevent noticeable v...

Страница 34: ...e of a Power Interrupt Cable The VDC line is not passed through while the Slug Release and Singulation Release Signals as well as 0VDC are connected to pass the signals through uninterrupted Figure 10...

Страница 35: ...IOM CRUZcontrol Generation2 for NBC P N 1118211 Revision Date 05 31 2019 Page 35 of 66 5 4 CRUZCONTROL TECHNICAL DATA CRUZcontrol Power Supply Specification...

Страница 36: ...le which include the photoelectric sensor and appropriate bracket Even though not normally needed an extra reflector and adhesive mounting tape is also included with each kit The 10 30 VDC photo senso...

Страница 37: ...connections made to the valve section of the Logic Assembly When used this way the added Logic Assembly is known as the Discharge Logic Assembly DLA The Discharge Logic Assembly is mounted on the char...

Страница 38: ...ing brackets provide for the mounting of the Discharge Logic Assembly and reflector either inch or 3 inches above a standard CRUZ side channel Since every application is different there will usually b...

Страница 39: ...lectric sensors are tested to insure proper alignment with the reflectors as well as proper functioning of the Logic Assemblies 6 2 FIELD INSTALLATION Bed to bed connections Connection of air supply t...

Страница 40: ...IOM CRUZcontrol Generation2 for NBC P N 1118211 Revision Date 05 31 2019 Page 40 of 66 Figure 12 Logic Assembly...

Страница 41: ...N 1118211 Revision Date 05 31 2019 Page 41 of 66 6 3 CONVEYOR FLOW The standard wiring is for left hand flow conveyors for right hand flow conveyors the wiring direction will be reversed Figure 13 Lef...

Страница 42: ...e Progressive Logic mode CRUZcontrol can t function properly due to product not blocking one or more of the photoelectric sensors This would probably be the most common cause of excessive line pressur...

Страница 43: ...o require the speed to be above 100 feet per minute 2 The release of product from the accumulation conveyor could be logically controlled so as to limit the release rate If the NBC C running at 180 fe...

Страница 44: ...omatically accumulate A signal must be given to the function module to get it to release Configuration Plug Function module into discharge zone All jumpers are set to pins 1 2 Give function module a r...

Страница 45: ...IOM CRUZcontrol Generation2 for NBC P N 1118211 Revision Date 05 31 2019 Page 45 of 66 Figure 16 Non Isolated Input Single Release...

Страница 46: ...100 potentiometer to delay the release signal from zone 2 to 3 until product has reached zone 1 Operation Carton flow from zone 3 to zone 2 to zone 1 occurs as normal When a carton first clears the zo...

Страница 47: ...IOM CRUZcontrol Generation2 for NBC P N 1118211 Revision Date 05 31 2019 Page 47 of 66 Figure 17 CRUZcontrol around a curve low rate...

Страница 48: ...S off R102 potentiometers Range is from 0 20seconds A normal operating range would be about 3 seconds each depending on the speed of the conveyor Wire photoelectric sensor to TB4 Blue wire TB4 1 0VDC...

Страница 49: ...le could result in a product left partially on the powered curve with the trailing end on the stopped discharge end of the accumulation conveyor If this is a concern a photo sensor should be added to...

Страница 50: ...IOM CRUZcontrol Generation2 for NBC P N 1118211 Revision Date 05 31 2019 Page 50 of 66 Figure 18 CRUZcontrol around a curve High rate Figure 19 Function Module Wiring...

Страница 51: ...the downstream logic to start accumulation Configuration When using TB1 to interrupt the logic set jumper terminal JP3 2 3 When using TB4 to interrupt the logic set jumper terminal JP4 2 3 User Actio...

Страница 52: ...interface the CRUZcontrol operation with the induction conveyor operation since the functioning of it is based solely on product movement NBC C conveyor when accumulating and subsequently releasing ac...

Страница 53: ...IOM CRUZcontrol Generation2 for NBC P N 1118211 Revision Date 05 31 2019 Page 53 of 66 Discharge Logic Assembly...

Страница 54: ...cumulation control which accumulates and discharges from accumulation with only very minimal gaps between products The following illustrates an NBC C accumulation lane used to release product to a mer...

Страница 55: ...solenoid is also connected to Function Module 1 When the Product Stop is raised solenoid and Function Module not energized product blocking the Photosensor of the CRUZcontrol Logic Assembly will resu...

Страница 56: ...63 5 mm Maximum Depth 1 25 in 32 mm Daisy Chain Cable Length Downstream 28 in 711 mm Upstream 28 in 711 mm 1 in Daisy Chain Wire Gauge 22 AWG Daisy Chain Connection Type Overmolded 2x2 Downstream Fem...

Страница 57: ...1118211 Revision Date 05 31 2019 Page 57 of 66 Color Back cover and manifold Black Front cover PMS 420 Mounting Twin Keyhole same as current module Ambient Temperature Operating 14 122 F 10 50C Ambie...

Страница 58: ...VDC 20 15 Voltage Drop per Module TBD Current Consumption TBD Maximum Logic Output Current 100 mA Response Time 2 5 ms Switching Frequency 200 Hz Maximum of Logic Modules per String End Tap 95W 24Vs...

Страница 59: ...on Sensor Model ZL2 P2400S04 Sensor Part Number 2048176 Sensor Type Reflex Polarized Switching Logic Light operate Light Source Red LED Output Indicator Amber Power Indicator Green Life Expectancy 100...

Страница 60: ...VDC Duty Cycle 100 Life Expectancy 100 million cycles Input Air Connection 3 8 in 9 5mm barbed fitting Output Air Connection 1 4 in 6mm barbed fitting Operating Mode2 N O Air to Brake Air supply Non...

Страница 61: ...or NBC P N 1118211 Revision Date 05 31 2019 Page 61 of 66 Figure Logic Module Wiring 2x2 Female Connector Pin 2 Slug Pin 3 Logic Pin 1 24Vdc VDC Pin 4 0V Black White Brown Blue Product Flow Logic Modu...

Страница 62: ...IOM CRUZcontrol Generation2 for NBC P N 1118211 Revision Date 05 31 2019 Page 62 of 66 Function Module Specifications...

Страница 63: ...1 Guaranteed OFF Voltage 4 UC Guaranteed ON Voltage 15 0 VDC Typical ON state current draw 2 5 mA TB2 Slug Release input1 18 250 UC1 Guaranteed OFF Voltage 4 UC Guaranteed ON Voltage 15 0 VDC Typical...

Страница 64: ...t1 18 250 UC1 Guaranteed OFF Voltage 4 UC Guaranteed ON Voltage 15 0 UC Typical ON state current draw 2 5 mA TB2 Slug Release input1 18 250 UC1 Guaranteed OFF Voltage 4 UC Guaranteed ON Voltage 15 0 U...

Страница 65: ...oduct Videos https www tgw conveyor com media center video gallery Application and Control Guidelines https www tgw conveyor com support application control guidelines Support Connections https www tg...

Страница 66: ...nveyor systems and equipment since 1964 TGW Systems provides sorters conveyors and accessories to satisfy a broad spectrum of accumulation transportation and sortation applications TGW Systems Inc 130...

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