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AD1100TE-STD.EN-00 - Subject to change without notice

TFT DryAir

Index

General information governance and security concepts .................................................................... 4

Warranty .......................................................................................................................................... 5

Copyright .......................................................................................................................................... 5

Safety symbols used ......................................................................................................................... 6

Applications ..................................................................................................................................... 7

Principle of operation ....................................................................................................................... 7

Product description .......................................................................................................................... 8

Structure ................................................................................................................................................................. 8
Rotor ....................................................................................................................................................................... 8

Drive system ....................................................................................................................................................... 8
Bearings ............................................................................................................................................................. 8

Filters ...................................................................................................................................................................... 8
Fans for the process and re generation air ........................................................................................................... 8
Reactivation air heater coil .................................................................................................................................... 9
Electrical panel ....................................................................................................................................................... 9
Possibility of operation ........................................................................................................................................... 9

Installation ..................................................................................................................................... 10

Equipment requirements and installation location ............................................................................................. 11
Connecting channel .............................................................................................................................................. 11

General instructions ......................................................................................................................................... 11
Specification for the expulsion channel of moist air ........................................................................................ 12
Specifications for the input channel of reactivation air ................................................................................... 12
Specifications for the channels of process air and dry air in case the dehumidifier is installed inside the room
to be dehumidified ........................................................................................................................................... 12
Specifications for the channels of process air and dry air in case the dehumidifier is installed outside the
room to be dehumidified.................................................................................................................................. 13

Electrical connections ........................................................................................................................................... 13

First start-up ................................................................................................................................... 14

Preliminary checks................................................................................................................................................ 14

Maintenance .................................................................................................................................. 15

Safety .................................................................................................................................................................... 15
Filters .................................................................................................................................................................... 15
Rotor ..................................................................................................................................................................... 15
Electric engines..................................................................................................................................................... 15
Heating coil ........................................................................................................................................................... 16
Trasmission belt of the rotor ................................................................................................................................ 16
Seals ...................................................................................................................................................................... 16
Overall summary service intervals ....................................................................................................................... 16

Inspection ...................................................................................................................................... 16

Storage ................................................................................................................................................................. 17
Unpacking ............................................................................................................................................................. 17
Lifting and handling .............................................................................................................................................. 18

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Содержание AD1100TE

Страница 1: ...2017 TFT DryAir Dehumidifier AD1100TE Technical manual Unit 400Vac 3Ph 50Hz...

Страница 2: ...nnel 11 General instructions 11 Specification for the expulsion channel of moist air 12 Specifications for the input channel of reactivation air 12 Specifications for the channels of process air and d...

Страница 3: ...0 Spare Parts List 21 Component data 22 Electrical connections Preliminary Information Security 23 Electrical data 23 HOW TO CONNECT THE POWER SUPPLY 24 Electrical wiring 25 Description of adjustment...

Страница 4: ...off input power before opening any panel of the dehumidifier Allow the unit to cool down before maintenance work at least 15 minutes after turning off After power failure or mains disconnection an au...

Страница 5: ...onnel will invalidate the warranty as will the use of non approved spare parts In order for the warranty to be valid the customer must scrupulously documented any repair and maintenance Rivolgersi sem...

Страница 6: ...tions that could generate a fulguration risk MOVING PARTS This symbol identifies hazards associated with moving parts HOT SURFACES This symbol identifies the presence of exposed hot surfaces that will...

Страница 7: ...midifier works in a continuous process with two air streams process air and reactivation air As shown in the figure a honeycomb rotor dehumidifier consists of a honeycomb adsorbent rotor which is rota...

Страница 8: ...adsorbents are impregnated desiccants With the advanced silica gel rotor are no granules and no dusting It stops adsorbing moisture hen moisture is in equilibrium with the moisture in the passing or s...

Страница 9: ...ical panel The electrical panel is located inside the unit Switches and indicators of operation are located outside the dehumidifier Possibility of operation The mode selector on the outside of the de...

Страница 10: ...ocal regulations Do not get close and do not insert any objects into moving parts WORKERS HEALTH AND SAFETY The operator s workplace must be kept clean tidy and free from objects that might hinder mov...

Страница 11: ...he process air duct must be isolated in order to avoid the formation of condensation on the outside if the temperature inside the duct falls below the dew point of the ambient air If there is a risk o...

Страница 12: ...duct Horizontal Vertical Expulsion Expulsion 1 Slop down 2 Vertical expulsion of moist air 3 Wire mesh 4 Condensate drainage Specifications for the input channel of reactivation air This channel must...

Страница 13: ...aminants such as exhaust gas vapor or harmful emissions To prevent the ingress of moist air in the air intake of process or reactivation the intake of the outside air must be positioned at least 2 met...

Страница 14: ...the dehumidifier to the electricity grid through the general switch and switch the main switch ON and check for the voltage at the terminal L N or L1 L2 L3 of the dehumidifier 8 Start the dehumidifier...

Страница 15: ...s may differ from one installation to another Improper maintenance can result in decreased performance Filters The dehumidifier is equipped with two separate filters one for the process air and one fo...

Страница 16: ...nstallation start up performed by TFT is required to validate the full warranty Inspection During installation or when you need to work on the unit you must strictly follow the rules reported on this...

Страница 17: ...never use steam or other cleaning agents that could damage it Take away and leave to the site manager any keys providing access to the control panel Unpacking The packaging may be dangerous for operat...

Страница 18: ...ateral panels and the cover In the case of handling by forklift truck put a spacer between the security structure of the unit and the forks of the lift to avoid damaging to the panels In the case of h...

Страница 19: ...s too high the rotor is stationary malfunction of reactivation coil check fans and motors check the flow rates and the dampers check the engine and the belt check the reactivation coil The dehumidifie...

Страница 20: ...Volt Ph Hz 400 3 50 Auxiliary power 24 V Connection Outlet Process Air 200 mm Connection Inlet Process Air 250 mm Connection Outlet Wet Air 160 mm Connection Inlet Reactivation Air 160 mm Weight 150...

Страница 21: ...ecommended Comment Motordrive Motor a gear 230V 1Ph 50Hz 3g min grease for low temperature 1 1 belt rotor V Sezione trapezoidale 1 tensioning device 1 Process fan DKHR250FSB0714FFIE 1 Reactivation fan...

Страница 22: ...BM Rotek Model SGM65 30 Speed g min 2590 2500 3 0 3 6 Power kW 0 37 0 155 11 VA Voltage V 400 230 230 Frequency Hz 50 60 50 60 50 60 Ampere A 0 65 0 68 0 015 Power factor Cos n a n a n a Protection cl...

Страница 23: ...hed to the unit The power cables must be protected upstream against the effects of short circuit and overload by an appropriate device complies with regulations and laws The section of the cables must...

Страница 24: ...FT DryAir HOW TO CONNECT THE POWER SUPPLY To supply electrical power to units AD remove the top panel use the special cable in the rear or side panel and connect the power cord to the terminal block i...

Страница 25: ...Pagina 25 di 35 AD1100TE STD EN 00 Subject to change without notice TFT DryAir Electrical wiring See attached diagrams...

Страница 26: ...function flashing it indicates absolute humidity or value DewPoint calculated fixed it indicates absolute humidity or DewPoint value read by the probe Indication cooling air pre and or post treatment...

Страница 27: ...l Only vis Y_3P Indication value position of 3 point burner valve Only vis InrH Indication value relative humidity absolute humidity or DewPoint C g Kg Only vis HAbS Indication value of absolute humid...

Страница 28: ...Setting the set point of pre treatment temperature Function disabled with parameter CF03 0 C 10 0 St06 Differential set point of pre treatment temperature the differential works all on one side above...

Страница 29: ...eps 3 Electrical third step 3 steps 4 Electrical PWM control 5 Steam PWM control with converter 6 Throttle adjustment with 3 points 7 Gas adjustable on off on off burner reg High heat low heat 8 Steam...

Страница 30: ...heating On Output reactivation of output pre cool it Pre heating OFF On OFF CF15 Operating settings General alarm unit OFF The unit continues to operate while keeping the process air control also in...

Страница 31: ...You have enabled the after treatment without enabling the corresponding probe CF04 0 and CF05 0 No action Automatic A02 Alarm configuration You have enabled the display of the value of moisture withou...

Страница 32: ...35 AD1100TE STD EN 00 Subject to change without notice TFT DryAir RESET alarms press the ESC key for about 3 seconds on the terminal display LED or put the AUTO 0 MAN 0 and bring it back to its previ...

Страница 33: ...positioned in the fully closed is 0 while the fan continues to operate If the parameter FA01 OFF with the open contact of the first step step1 it will also stop the ventilation the fan of reactivation...

Страница 34: ...Pagina 34 di 35 AD1100TE STD EN 00 Subject to change without notice TFT DryAir Notes...

Страница 35: ...t to change without notice TFT DryAir By TECNOFRIGO TUSCANY srl Via J F Kennedy 25 27 29 56020 Capanne Z Ind Fontanelle Pisa Tel 39 0571467351 Fax 39 0571469217 e mail info tecnofrigo it info tftdryai...

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