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Teyme EOLO-GTE10, Инструкция по эксплуатации

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  45

 

7. Maintenance 

 

 

 

7.3.2.

 

Extraordinary Maintenance

 

 

MAINTENANCE PERIOD 

INTERVENTION 

The first 50 hours (piston pumps)  
The first 300 hours (diaphragm pumps) 

Carry out the change of oil 

Every 300 hours 

• Check that the pumps’ screws are tight. 

 

• 

Check that the pressure limiting valve and the 

safety valve works.  

• 

Check that the valves of suction and delivery 
work.  

• 

Check status of o’rings joints in piston pumps 

and replace them if needed 

Every end of the season or once a year 

• Change of oil 

 

• 

Check and eventually replace diaphragms 

• 

Check and eventually replace joints in piston 

pumps. 

 

7.4.

 

Gear Box Unit 

Check the oil level by means of the A viewer; the first oil change 
must be done after 100/150 hours and successive ones every 
250/300 working hours.   
Use for this purpose SAE-90EP oil emptying the oil with the B cap and 
filling with the C cap.   

 

 

7.5.

 

Fans 

Check visually possible defects or notches, replacing the blade in case of severe defects which 
could cause excessive vibrations or even breakage of all the air unit.  
Counterweight the fan every time a change of this one is done or whenever an excessive vibration of 
the air unit is observed.  

 

7.6.

 

Filters and Fittings 

Check the filters every 50 working hours. Apart from being clean, check that the mesh is in perfect 
conditions. If not, the effectiveness of the filter will be non-existent. 
Whenever you disassemble some filter or hose you will have to be careful not to pinch the o’rings 
assembled on these. When the fitting is put again in its place, spread oil and grease on the o’ring so 
that this fits easily its slot.  

 

ATTENTION!

 

• 

To have the filters in bad conditions, may imply plenty of non-wanted stops during 

the working day and lengthen thus unnecessarily the working time.  

• 

Every time that a fitting is dissassembled to check the condition of the joint or for 
any other need, remember to lubricate he closure joint with oil or grease to prevent 
this one from pinching itself and breaking when the fitting is placed again in its 
lodging 

• 

The lack of grease of the pump would cause that this would overheat, and all internal 
mobile parts could become broken.  

Содержание EOLO-GTE10

Страница 1: ...Trailed mistblower Manual of instructions T990000001 09 2018 ENG 1 0 Version www teyme es ...

Страница 2: ...EYME TECNOLOGÍA AGRÍCOLA S L keeps its right to make changes in the design or to add new characteristics without any compelling obligation concerning the purchased machines before or after these changes ...

Страница 3: ...5 Tanks 13 4 2 Water Circuit 14 4 2 1 General Information 14 4 2 2 Water Circuit Diagram 14 4 2 3 Suction Valve 14 4 2 4 Suction Filter 15 4 2 5 Pumps 15 4 2 5 1 High Pressure Piston Pumps 15 4 2 5 2 High Pressure Diaphragm Pumps 15 4 2 6 Pressure Collector 15 4 2 7 Pressure Filter 15 4 2 8 Stirrers 15 4 2 9 Distributor 16 4 2 9 1 GRH Hand operated Distributor 16 4 2 9 2 System 1 Electrical Distri...

Страница 4: ... Diaphragm Pump 30 5 7 4 Air Tank 30 5 8 Air Unit 31 5 8 1 Gear Box 31 5 8 2 Fan 31 5 8 2 1 A Fan 31 5 8 2 2 B Fan 32 5 8 2 3 C Fan 32 6 Functioning 33 6 1 Water Circuit 33 6 1 1 Filling of the Main Tank 33 6 1 1 1 Filling through the Upper Lid of the Tank 33 6 1 1 2 Filling by Pump Suction 33 6 1 2 Filling of the Rinsing Tank 33 6 1 3 Filling of the Sanitary Water Tank 33 6 2 Emptying Valve 34 6 ...

Страница 5: ... 6 Air Kit 43 6 6 1 Deflectors Air Deflectors 43 6 6 1 1 Hand operated Deflectors 43 6 6 1 2 Hydraulic Deflectors Models 43 7 Maintenance 44 7 1 General Information 44 7 2 PTO Axle and PTO Shaft 44 7 3 Water Pumps 44 7 3 1 Ordinary Maintenance 44 7 3 2 Extraordinary Maintenance 45 7 4 Gear Box Unit 45 7 5 Fans 45 7 6 Filters and Fittings 45 7 7 Nozzles 46 7 8 Hitching 46 7 8 1 Eye Tow Bar Hitching...

Страница 6: ...riod of duration of the legal warranty includes a year since the machine has been received We will solve the possible failures in the machine following the guidelines given by TEYME s legal warranty 1 3 Optional Accessories The machines of TEYME can be supplied with optional accessories The notice of use will describe the standard components as well as the optional ones We remind that these will d...

Страница 7: ...7 1 Basics ...

Страница 8: ...e of the limits of power of the tractor and machine The observance of the indications of maintenance as well as of the further verifications The use of original spare parts The use of indicated oil and accessory substances as well as the suppression respectful with the Environment The safe working is only guaranteed if all indications adjustments and valid power limits for the machine are respecte...

Страница 9: ... the PTO shaft or the pump shaft and cause great vibrations in the gear box even being able to cause the breakage of the fan or of the air unit 2 Safety and protection 2 5 Rules and Applicable Prescriptions Herewith they are specified the valid applicable rules for each country which must be taken into account during the machine s working life Road Traffic code The rules and regulations on labour ...

Страница 10: ...any responsibility by the manufacturer for any ensuing damage Operate the machine with full respect for all connection and adjustment values determined by the manufacturer Use only original spare parts 2 9 Safe working of the machine 2 9 1 Basics Before starting the work get to know all devices and starting elements as well as their fonctions Turn on and start up the machine just if all the protec...

Страница 11: ...oducts which use to become solid or sticky can not be used in the machine CAUTION Take into account necessarily the indications of the manufacturer of the pesticide before starting to work The following components of the machines can suffer from damages hoses sprinkling pipes joints tanks pump s diaphragms and nozzle valves diaphragms Too soft hoses or swollen joints or diaphragms are symptoms of ...

Страница 12: ...4 Suction Filter 5 Pump 6 Rinsing Can 7 Lid of the main tank 8 Sanitary Water Tank 9 Foot step 10 Tow bar 11 Main holder of the cone 12 Blower Housing 13 Straightening Deflectors 14 Main hub 15 Rear bumprt 16 Tap for gear box oil 17 Exit of air 18 Pipes and nozzles 19 Inferior Deflector 20 Position Lights Kit ...

Страница 13: ...act the local authorities to know the real highest traffic speed 4 1 4 Frame The frame consisting in spars of highly solid and resistant UPN profile accomplishes the usual normal as well as extreme condition tasks To protect it from corrosion a primer of epoxi is applied and covered by highly adhesive monolayer polyurethane painting 4 1 5 Tanks The main tank is made of polyethylene and resistant t...

Страница 14: ...h can be the main tank to carry out the spraying tasks or the rinsing tank to clean the inside of the liquid circuit The tank can be selected turning the lever of the valve towards the desired function 1 Mixer 2 Product stirrer mixer 3 Can rinsing 4 Ventouri suction mixer 5 Draining valve mixer 6 Intermix stirrer 7 Bootmix bottom stirrer 8 Three ways valve 9 Suction filter 10 Water Pump 11 Pressur...

Страница 15: ...p or placed in the middle of the distributor with an inox grid VITON watertight o ring sealed in the cap Highest working pressure 50 bar All the filters must be on perfect conditions and regularly cleaned Beware for a proper combination of filter and grid mesh size The grid mesh size must be always lower to the average total flow rate of the nozzles 4 2 8 Stirrers In the front part and at every si...

Страница 16: ...lity of replacing control board by a wireless control with identical fonctions 4 2 9 5 Bravo 180S Electrical Distributor It has the same fonctions than System 3 s it includes a flowmeter in the distributor and a controlling computer in control board For more automathized and informative processes a tyre sensor or GPS aerial will have to be assembled for speed control and a pressure sensor in the d...

Страница 17: ...fer product in liquid or powder to the tank mixing it with water It has set up as standard a can rinsing device a flow stirring system which causes the mixture of phytosanitary product with the water of main tank and a ventouri system in the tank to empty the mixer 4 2 13 Jets or nozzle holders Instalados en los arcos en el grupo de aire se instalan las boquillas median de roscado Llevan incorpora...

Страница 18: ...teel STU9 DV 3600 3 5 4 125 NO A 890 8 11 180 55 16 915 350 Painted Steel STC9 DV 3600 3 5 4 125 YES B 890 7 8 65 170 55 30 915 350 Painted Steel GTU9 DV 3000 3 8 4 7 YES B 890 7 11 180 55 16 915 350 Stainless Steel GTU9S DV 3000 3 8 4 7 YES B 890 7 11 200 55 30 915 350 Stainless Steel GTC9 DV 3000 3 8 4 7 YES B 890 7 8 65 175 55 22 915 400 Stainless Steel GTL9 DV 3000 3 8 4 7 YES C 890 10 10 107 ...

Страница 19: ...600 32 300 37 000 40 100 44 800 Speed m s 23 29 34 38 40 Power HP 8 16 22 26 35 STU8 AIR UNIT AIR UNIT BOARD OF PERFORMANCES DYNAMIC TESTS 5 PTO rpm Blade Position A 30º B 35º C 40º D 45º Gear Box Speed I II I II I II I II 400 Flow Rate m3 h Speed m s Power HP 480 Flow Rate m3 h Speed m s Power HP 540 Flow Rate m3 h Speed m s Power HP STU9 AIR UNIT AIR UNIT BOARD OF PERFORMANCES DYNAMIC TESTS 5 PT...

Страница 20: ...50 000 64 000 59 000 75 000 64 000 81 500 Speed m s 19 5 25 25 5 33 30 38 5 33 42 Power HP 16 5 30 5 31 5 55 44 77 58 91 GTU9S AIR UNIT AIR UNIT BOARD OF PERFORMANCES DYNAMIC TESTS 5 PTO rpm Blade Position A 30º B 35º C 40º D 45º Gear Box Speed I II I II I II I II 400 Flow Rate m3 h 30 000 37 500 38 000 48 500 44 500 57 000 49 500 63 000 Speed m s 15 19 19 5 25 23 29 25 32 Power HP 7 5 14 14 5 25 ...

Страница 21: ...61 000 78 500 Speed m s 21 5 27 5 25 5 32 5 28 36 31 39 5 Power HP 18 33 32 52 5 43 5 71 56 89 GTE9 AIR UNIT AIR UNIT BOARD OF PERFORMANCES DYNAMIC TESTS 5 PTO rpm Blade Position A 30º B 35º C 40º D 45º Gear Box Speed I II I II I II I II 400 Flow Rate m3 h 31 100 41 000 43 700 53 200 48 500 60 100 56 700 73 500 Speed m s 12 15 16 20 18 23 19 24 Power HP 6 11 10 19 13 25 18 35 480 Flow Rate m3 h 36...

Страница 22: ... 75 000 90 000 Speed m s 18 21 5 21 25 5 24 5 29 5 28 33 5 Power HP 13 22 5 17 5 30 21 35 75 36 58 75 480 Flow Rate m3 h 55 500 66 500 65 500 79 000 76 000 91 500 86 500 103 500 Speed m s 20 75 24 75 24 25 29 25 28 25 34 32 38 5 Power HP 21 36 25 29 25 49 34 5 58 59 5 85 75 540 Flow Rate m3 h 61 000 73 000 72 000 87 000 83 250 100 000 95 000 112 500 Speed m s 22 5 27 26 75 32 25 31 37 35 25 41 75 ...

Страница 23: ... their diameter and the quantity of assembled blades The blades have 4 or 5 positions of assembly in order to change the air flow rate To change the blades see the chapter Impeller s Adjustment A Fan B Fan C Fan 4 3 7 Deflectors Air Deflectors Depending on the model of air unit different kind of deflectors will be able to be assembled whether hand operated or hydraulic Check with Teyme to see the ...

Страница 24: ...g ball and socket bar which is fastened to both arms of the hydraulic of the tractor It is the model of hitching bar which enables turnings with the most reduced angle It is needed to assemble a homocinetic shaft in the side of the mistblower 4 4 2 Axles It exists a big variety of axles depending on the capacity of the machine and the distance from wheel to wheel that is going to be set All of the...

Страница 25: ... 5 2 1 Tow Drawbar Length Adjustment All the hitching drawbars can modify their total lenght until 250 mm in bits of 50 mm The length will have to be changed so that the tractor s wheels do not touch the machine when this one turns To modify the length of the hitching bar the next steps must be followed 1 To set the jackwheel in working position 2 Loose the locknut s and the tightening screw s in ...

Страница 26: ... of the hitching bar will have to be made as it is explained in the chapter of drawbar adjustment 5 3 PTO shaft To avoid accidents and personal damages take into account the following recommendations of prevention and practices for a safe handling Stop the engine before hitching the PTO shaft to the PTO of the tractor Make sure that the locking pin is completely closed Push and pull the shaft unti...

Страница 27: ...e next steps must be followed 1 Stop the engine and take out the contact key 2 Hitch the mistblower to the tractor keeping the lesser distance as possible between the PTO and the pump and following the instructions concerning the adjustment of drawbar 3 If the PTO shaft must be cut disassemble the two parts of the shaft Introduce both sides of the shaft one to the tractor and the other to the shaf...

Страница 28: ...protected in case of accident the user is the only responsible if the machine has not the adequate protections in perfect conditions of maintenance 5 4 Tyres There is a range of exchangeable wheels to work in plots with different conditions Check with TEYME the conditions of the land plot to get recommendations about the wheels to be used The wheels of the machines must always have the correct pre...

Страница 29: ...a tractor with another sort of power connector it will be necessary to disassemble the current connector and adapt it to the tractor s one All the electrical machines which are to be assembled will have protection fuses set up 5 6 2 Lighting and Signs Connect correctly the plug of 7 poles of the trailer to the pin of the tractor The electrical circuit is protected against overintensities with a fu...

Страница 30: ...mp should work in dry for more than 30 seconds If that was the case the pistons will finish burned and would have to be replaced Before starting check the oil level of the sump It must be between the highest and lowest level of the rod which is placed in the upper part of the pump 5 7 3 Diaphragm Pump Before starting check the oil level It must be between the higuest and lowest level of the vase p...

Страница 31: ... point is in the middle part DANGER Verify the oil level by means of the A viewer 5 8 2 Fan The angle of the fan blades is adjustable depending on the kind of fan As standard all fans come adjusted to 40º Reducing the angle of the blades narrowest angle pos 1 30º the air flow diminishes and the power absorption decreases Increasing the angle widest angle pos 4 45º is possible to increase the air f...

Страница 32: ...the blades must remain with the same angle otherwise vibrations will occur coming to the breakage of the air unit 5 8 2 3 C Fan To change the position of the angle of the impeller s blades the next steps must be followed 1 Disassemble the rear grid of the air unit 2 Leave out the hubcap 1 previously getting the screws out 3 Take all the screws 2 out of the rings union marking out the position of e...

Страница 33: ...are self filling The maximum height of suction by means of this system is 3 meters The next steps to use this system are 1 Introduce the pine in the pool 2 Unthread and leave out the yellow cap placed in the suctin filter 3 Thread the fitting directly on the suction filter of the machine 4 Set the PTO on spinning opening the euromix and botmix taps closing the sectors 6 1 2 Filling of the rinsing ...

Страница 34: ... powder mixer available et is convenable to dissolve previously the solid products in a can exclusively for this usage before introducing it to the tank DANGER Follow always the instructions which appear in the label of the product 6 3 1 Chemical Inductor Mixer 1 Open the lid of the tank and include the product in liquid or powder with all the circuit valves closed 2 Close the lid and open the mix...

Страница 35: ...s assures that The mistblower s components like the valves the diaphragms and the distributor do not get obstructed or damaged while they are working The nozzles do not get obstructed during the spraying work The pump has a long lifetime The obstruction of the suction filter will give as a result a cavitation of the pump The suction filter is the element which protects all the main components of t...

Страница 36: ...o the desired pressure clockwise turn stands for raising pressure counterclockwise turn for lowering pressure 6 Close the sector 1 left 7 Turn the knob of the regulator of the self compensated system of the closed sector left until the pressure achieved is the same as the one previously achieved with both sectors open 8 Open again the sector and repeat the operation closing and compensating the ri...

Страница 37: ...pressure switch 7 activated downwards for 5 seconds in order to suppress the pressure of the electrical regulator 3 Turn the knobs of the regulators of self compensated system A in open mode 0 position 4 Connect the PTO to the planned working revolutions 5 Set the switches 1 2 and the general in ON upper position turned on leds 6 Turn the knob of pressure B to the highest desired pressure Clockwis...

Страница 38: ...tatus of sectors opening in a way that it is possible to control the partial closure fonctions when tractor is turning 6 5 5 5 Closing of Daily work When finished the daily work the connection with the receiver must be cut off taping the button Link Device the Linked LED turning briefly on in red colour Since that point the LED will give up blinking ATTENTION If the system loses the connectivity b...

Страница 39: ...6 Working 39 6 5 6 3 Quick Guide for Bravo 180 ...

Страница 40: ...6 Working 40 ...

Страница 41: ...phase N Right AUTO MAN button with green led O 5 numbers back lit LCD display with green leds to view 6 5 7 2 Pressure Adjustment 1 Switch on the control tapping the ON button A position 2 Set the control on hand operating mode tap B and N buttons if it is convenient switching off thus the green leds 3 Close the electrovalves of the sectors tap D and I buttons it it is convenient switching on the ...

Страница 42: ...me of opening and closing of the sectors keep tapped the PROG button until it appears tO0 3 tO is the time gap for the opening of sectors With y right buttons insert the value previously reckoned 4 Tap the PROG button to change to screen tC0 3 tC is the gap time for the closing of the sectors Proceed to introduce the reckoned value 5 Tap thrice the PROG button until going back to the main menu 6 5...

Страница 43: ...g on the model of air unit several deflectors will be able to be mounted whether with mechanical adjustment or hydraulic adjustment check with Teyme for the possibility of attaching them to your air unit They have the function of redirecting the air flow to optimize the work depending on the crop to be treated and its dimensions 6 6 1 1 Hand operated Deflectors All the hand operated deflectors wil...

Страница 44: ...leaned with a pressure water gun lubrication on all the machine is recommended 7 2 PTO Axle and PTO Shaft Grease the knots of the PTO shafts internal external every 8 working hours the points of turning of the protector and the fixation of the PTO shaft will have to be greased every 40 hours For a better gliding it is necessary to grease the PTO shaft tubes every 16 hours In PTO shafts supplied wi...

Страница 45: ...excessive vibrations or even breakage of all the air unit Counterweight the fan every time a change of this one is done or whenever an excessive vibration of the air unit is observed 7 6 Filters and Fittings Check the filters every 50 working hours Apart from being clean check that the mesh is in perfect conditions If not the effectiveness of the filter will be non existent Whenever you disassembl...

Страница 46: ...ond nipple grease to ease the turns ATTENTION The turning stopper welded over the ball and socket helps not to make turns in which the machine can be exposed to a certain breakage In this case this stopper does not warrant that the machine remains completely protected against any breakage if the operator forces the machine to make abrupt turns forcing the safety stopper DANGER Stop always the PTO ...

Страница 47: ...eing sure that the pump and all the circuit is full of antifreeze Leave the tank with the charging mouth uncovered to avoid possible accumulation of gases After a full cleaning of the machine check the paint of the frame repair the rusted places as the phytosanitary products accelerate corrosion in damaged areas Start a general greasing process and change the oil in the pump and in the gear box Di...

Страница 48: ...he wheels and of the areas which carry out bigger efforts or twisting Make sure that the pressure of the wheels and the air tank of the pump are correct Check the PTO shaft Check the fixation of the water pump 7 14 3 Every 100 working hours Check and grease the PTO shaft tow bar or ball and socket tow bar Check that the turning axles are not obstructed or deformed 7 14 4 Every 250 working hours Ch...

Страница 49: ...ition 4 The manometer marks perfectly The correct dosage depends on it 5 The distributor works correctly Use clean water to prove it 8 2 Liquid Circuit FAILURE PROBABLE CAUSE POSSIBLE SOLUTION When activating the system there is no spraying Air in the suction Compruebe la tórica del filtro de aspiración Com pruebe el tubo de aspiración y racores Compruebe el montaje de las tapas de cárter de la bo...

Страница 50: ...n of the safety valve of the self cleaning filter Make sure that there is return to tank Use additive with against foaming action Loss of liquid of the pump Damaged diaphragms Replace Damaged pistons Replace The distributor does not work Interrupted connection Check cable rupture Check that the wires are well connected The valves do not close correctly Check obstructions in the valves Check the en...

Страница 51: ...51 Notes ...

Страница 52: ...TEYME TECNOLOGÍA AGRÍCOLA S L Pol Ind SAU III C Girona 3 25131 TORRE SERONA Lleida SPAIN T 34 973 75 00 33 F 34 973 75 15 81 info teyme es www teyme es ...

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