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Energy 4010 D 

Vers. 002

 

 

 

 

GB 

 
3   SHIPPING, HANDLING, STORAGE 
 
3.1   Storage 
 
The  generating  set  is  protected  during  transport 
by  suitable  carton  packaging  and  a  wooden 
base. It must be stored horizontally, in a covered, 
dry and ventilated area. 
 

  Do  not  turn  the  package 

upside down. The correct position is the one 
shown by the symbol printed on the package 

 )

 

 
3.2   Weight 
 
Total weight including packing: 
ENERGY 4010D 110 kg 
 
3.3   Handling 
 
The  generating  sets,  complete  with  their 
packaging, can be handled using common lifting 
and transport equipment. 
The boxes are provided  with spacers in order to 
allow for the introduction of transpallet forks. 
 

 

During 

lifting 

and 

transport,  comply  with  accident  prevention 
and  safety  regulations.  Use  lifting  and 
transport  equipment  with  a  capacity  greater 
than the load to be lifted.
 
 

 

 

 
4   INSTALLATION 
 
4.1   Preliminary information 

 

Before 

installing 

the 

generating  set,  it  is  absolutely  necessary  to 
read  these  instructions  to  prevent  any 
installation errors. 
 

  The  generator  must  be 

installed  so  as  to  prevent  water  seeping 
directly  into  the  alternator  through  the  air 
inlets; it must therefore be protected. 
Incorrect  installation  of  generating  sets  can 
cause  irreparable  damage  to  the  equipment 
and endanger the safety of users.
 
 
Should  the  generating  sets  be  installed  not  in 
compliance  with  the  instructions  in  this  manual, 
the  Manufacturer  shall  not  be  held  responsible 
for  malfunctioning  or  for  the  safety  of  the 
generating  set,  by  the  terms  of  the  Italian  Law 
Decree  D.M.  2006/42/EC.  The  Manufacturer 
shall  also  not  be  liable  for  any  injury  or  damage 
to people or property. 
 

  Installation  must  be 

performed  by  skilled  and  adequately  trained 
personnel only.
 
 
4.2   Instructions for fastening the generating 
set 
 
The  ENERGY  4010D  generating  sets  are 
provided  with  anchoring  brackets  with  extra 
vibration  dampers  (fig.  4,  ref.  1)  and  a  fuel  filter 
(fig.  4  ref.  2)  to  be  fitted  along  the  generator 
feeding  pipe.  The  brackets  allow  for  hanging 
assembly  and  floor  assembly.  This  kind  of 
assembly provides the following advantages: less 
room taken up, quick installation, easy access for 
routine and unscheduled maintenance. 
Make sure that there is enough room around the 
hood  of  the  generating  set  to  let  cooling  air 
through; also leave 10 cm free room between the 
hood and the surrounding parts. 
Should the generating set air intake be behind a 
wheel  of  the  vehicle,  care  should  be  taken  to 
prevent  water  from  being  sprayed  into  the 
generating set by the wheel when raining. 
 
 
 
 

Содержание Energy 4010D

Страница 1: ...Energy 4010 D Vers 002 GB 1 INDICE USE AND MAINTENANCE MANUAL AND INSTRUCTIONS FOR INSTALLATION GB ENERGY 4010D V 002 December 2014 GENERATORS...

Страница 2: ...ronic control panel connection 13 6 OPERATING INSTRUCTIONS 14 6 1 Fuel 14 6 2 Machine safety 14 6 3 Information on not recommended uses 14 6 4 Useful tips 14 7 USING THE GENERATING SET 14 7 1 Starting...

Страница 3: ...requirements laid down by the European Directive on Machine Safety This statement shall not be valid any longer if any changes are made on the machine without our written approval Machine GENERATOR SE...

Страница 4: ...moothly and reliably over time while protecting people and property from damages Note The information contained in this publication was correct at the time it went to print but may be modified without...

Страница 5: ...choring bracket 8 Technical specifications sticker 2 2 Identification plate Fig 2 1 Generating set model 2 Model code number 3 Serial number 4 Frequency 5 Power factor 6 Maximum electric power 7 Maxim...

Страница 6: ...ed governor With centrifugal weights ALTERNATOR 4010 D Type Synchronous single phase self adjusting two poles brushless Max power kW 3 4 Continuous power kW 3 2 Voltage Frequency V Hz 230 50 Direct cu...

Страница 7: ...stallation of generating sets can cause irreparable damage to the equipment and endanger the safety of users Should the generating sets be installed not in compliance with the instructions in this man...

Страница 8: ...nerator weight 4 2 2 Floor fastening The package contains a drilling jig which allows the generator bearing surface to be prepared quickly fig 8 Place a spongy heat resistant gasket around the outlet...

Страница 9: ...mufflers 2 exhaust pipes and their connections Insert first the U shaped fastening clamp code 00828 on a terminal of the 2m pipe code 00705 let the pipe terminal through the suitable slot by a section...

Страница 10: ...ight difference should never exceed 20 cm Do not install the fuel tank next to sources of heat the tank should be protected from the risk of outside water seeping Carry out the fuel tank to generating...

Страница 11: ...to completely remove the engine surface screw out the setscrews fig 16 ref 2 too 5 2 230 VAC wiring connection To connect loads to the power generating set use a three pole cable up to the applicable...

Страница 12: ...g set to the PINS 1 3 Connect the user line to the PINS 7 9 Connect the external line to the PINS 6 4 Jumper the PINS 4 A Jumper the PINS 6 B Check the proper position of the 230 V current pick up lin...

Страница 13: ...A fuse onto the cable connecting the generating set to the positive pole of the battery 5 5 Electronic Control Panel Connection Choose the position you want inside the vehicle and make a rectangular...

Страница 14: ...itches with others having higher amperage Should any electrical part need checking this must only be done with the engine turned off and by skilled personnel The generating set is provided with an int...

Страница 15: ...up to indicate that the oil in the engine has gone below the minimum level the engine will stop 5 Engine start up failed indicator this pilot lamp will light up to indicate that the generating set has...

Страница 16: ...position The automatic function indicator fig 25 ref 12 will light up If the battery which supplies the generating set has a voltage of more than 11 5 Volts the battery charged indicator fig 25 ref 11...

Страница 17: ...it will be necessary to open the door of the generating set The following precautions must therefore be taken 1 The generating set must not be in operation 2 All its parts must be cold 8 2 1 Checking...

Страница 18: ...ed to the climate the generating set is working in see table and detailed instructions in the engine use and maintenance manual To make it easier to drain the spent engine oil it is advisable to let t...

Страница 19: ...screwing out the suitable knob fig 29 ref 2 After removing the lid screw out the filter knob fig 30 ref 2 and take out the air filter fig 30 ref 1 Slightly beat the element on a hard surface to remov...

Страница 20: ...make sure it is properly fixed in its seat replace if necessary Check the sealing ring fig 35 ref 1 for damage and make sure it is properly fixed in its seat replace the oil filter if necessary Oil th...

Страница 21: ...ve by 15 mm fig 38 ref 2 8 3 5 Adjusting the Alternator Belt If the belt tension is not as described in section 8 3 4 it must be adjusted Unloose the screw of the belt tightening pulley fig 39 ref 3 a...

Страница 22: ...rt expenses shall have to be covered by the purchaser the same applies to any expenses connected with inspections requested by the customer and accepted by TELAIR The manufacturer s warranty shall onl...

Страница 23: ...Vers 002 Energy 4010 D GB 23 12 Energy 4010 D WIRING DIAGRAM...

Страница 24: ...Energy 4010 D Vers 002 24 GB 13 energy 4010 d List OF SPARE PARTS...

Страница 25: ...Vers 002 Energy 4010 D GB 25...

Страница 26: ...Energy 4010 D Vers 002 26 GB...

Страница 27: ...Vers 002 Energy 4010 D GB 27...

Страница 28: ...Energy 4010 D Vers 002 28 GB...

Страница 29: ...ore a Pannello di controllo C ble 15 m du G n rateur au Panneau de Contr le 15 m kabel van generator naar bedieningspaneel 15 m cable from generating set to control panel 15 m Kabel von Generator zu B...

Страница 30: ...el kast Case base Kasten Grundrahmen Base caja 21 04682 N 1 Isolante anteriore Basamento Isolation anterieur Base Voorafgaand Isolatie voor onderstel Base front insulation Vorderes Isolierung f r Grun...

Страница 31: ...mostaat van de Streek van de isolatie Insulator Zone Thermostat Isolierungs Zonen Thermostat Term stato de la zona del aislador 33 04688 N 1 Isolante Lato Interno C t int rieur d isolateur De binnenka...

Страница 32: ...la Pulegge Carter poulies Riemschijfafscherming Pulley casing Abdeckung der Riemenscheiben C rter poleas 46 04672 N 1 Isolante lato lungo scatola pulegge Long c t d isolateur Carter poulies De lange k...

Страница 33: ...x 18 DIN 6796 Onderlegring 8 x 18 DIN 6796 Washer 8 x 18 DIN 6796 Scheibe 8 x 18 DIN 6796 Arandela 8 x 18 DIN 6796 56 00854 N 7 Vite M8 x 20 UNI 5739 Vis M8 x 20 UNI 5739 Schroef M8 x 20 UNI 5739 Scre...

Страница 34: ...01 2RS Rodamiento 6201 2RS 68 04564 N 1 Puleggia tendicinghia Poulie tend courroie Riemspanschijf Tightener pulley Riemenspannscheibe Polea tensor correa 69 01893 N 1 Distanziale 18 x 12 5 x 6 Entreto...

Страница 35: ...dera para Consensateur 82 01997 N 1 Condensatore 18 F 450 V Condensateur 18 F 450 V Condensator 18 F 450 V Condenser 18 F 450 V Kondensator 18 F 450 V Condensador 18 F 450 V 83 04317 N 1 Statore alter...

Страница 36: ...1207 95 00854 N 1 Vite M8 x 20 UNI 5739 Vis M8 x 20 UNI 5739 Schroef M8 x 20 UNI 5739 Screw M8 x 20 UNI 5739 Schraube M8 x 20 UNI 5739 Tornillo M8 x 20 UNI 5739 96 02586 N 9 Rondella Dentellata 8 UNI...

Страница 37: ...uel ElettroStop f r Kraftstoff ElettroStop para el combustible 109 04749 N 1 Guarnizione 22x18x1 2 Joint 22x18x1 2 Afdichting 22x18x1 2 Gasket 22x18x1 2 Dichtung 22x18x1 2 Junta 22x18x1 2 110 03168 N...

Страница 38: ...ra Salida Bomba 122 04736 N 1 Tubo Carburante Ingresso Pompa Tuyau de la pompe d entr e de carburant De pijp van Brandstof voerde Pomp in Pipe of Fuel Input Pump Rohr der Kraftstoff Eingangs Pumpe Tub...

Страница 39: ...42 m Flexibele pijp 30 L 0 42 m Flex pipe 30 L 0 42 m Schlauch 30 L 0 42 m Tubo flexible 30 L 0 42 m 135 01761 N 1 Marmitta finale Pot d chappement Knaldemper Final Muffler Auspuff Silenciador de esc...

Страница 40: ...h45 Anti vibrador 30x40 M8X22 Sh45 148 04751 N 3 Antiv 30x40 M8X12 Sh45 Anti ibr 30x40 M8X12 Sh45 Trillingsdemp 30x40 M8X12 Sh45 Vib damper 30x40 M8X12 Sh45 Schwing d mpf 30x40 M8X12 Sh45 Anti vibrado...

Страница 41: ...473 Tuerca M3 UNI 7473 160 04750 N 1 Cablaggio con scheda elettronica C blage avec carte lectronique Bedrading met elektronische kaart Wiring with electronic board Verkabelung mit elektronischer Plati...

Страница 42: ...Energy 4010 D Vers 002 42 GB Notes...

Страница 43: ...Vers 002 Energy 4010 D GB 43 Notes...

Страница 44: ......

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