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Techsage SpinJet 1000, Руководство по обслуживанию

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Techsage SpinJet 1000 Скачать руководство пользователя страница 27

 

Service Guide 

March 2001  

27 

 

3.  Wear and Spare Parts list 

 

Identification

 

Title

 

Comment

 

  Quantity / pcs

 

Remarks

 

Net Weight

 

Net Dimension

 

  1453 

007  Bearing 

Roller and feed shafts 

6 

Spare part 

< 50 g 

Tiny 

5550 

008  Assy, pulley with clutch 

 

1 

Spare part 

< 50 g 

Tiny 

5550 

011  Assy, pulley with clutch 

 

1 

Spare part 

< 100 g 

Tiny 

5550 

014  Assy, brake with clutch 

 

1 

Spare part 

< 50 g 

Tiny 

5550 

019  Assy, boomguide with standoffs 

Boom dock, spring guide 

2 

Spare part 

< 50 g 

Tiny 

5550 

021  Assy, Guide 6 

Window-mounted guide 

1 

Spare part 

< 500 g 

20*45*950 mm 

5550 

025  Assy, harness #5 connector PCB to motor 2 or 3  

In tube cross member 

2 

Spare part 

N/A 

8*900 mm 

5550 

026  Assy, harness #6 connector PCB to PS02-03 

 

2 

Spare part 

< 50 g 

Tiny 

5550 

027  Assy, harness #7 connector PCB to keypad 

 

1 

Spare part 

< 50 g 

Tiny 

5550 

028  Assy, harness #10 connector PCB to PS04-05 

 

1 

Spare part 

< 50 g 

Tiny 

5550 

030  Assy, harness #12 RS232 printer communication 

Serial cable 

1 

Spare part 

< 100 g 

Tiny 

5550 

032  Assy, controlsystem 

 

1 

Spare part 

< 2000 g 

190*130*65 mm 

5550 

034  Assy, cover 3 with badge 

Left cover 

1 

Spare part 

< 300 g 

270*160*100 mm 

5550 

035  Assy, cover 2 with keypad 

Right cover 

1 

Spare part 

< 300 g 

270*160*100 mm 

5550 

038  Assy, harness #4+#11 in supporting arm 

 

1 

Spare part 

< 2000 g 

300*300*100 mm 

5550 

040  Connector PCB 

In right cover 

1 

Spare part 

< 100 g 

100*50*25 mm 

5550 

047  Assy, foot extension set 

 

1 

Spare part 

< 2000 g 

160*100*200 mm 

5550 

048  PIC, programmed 

On main PCB 

1 

Spare part 

< 20 g 

Tiny 

5550 

050  Assy, Standoff with vibration damper 

3 standoffs 

1 

Spare part 

< 50 g 

Tiny 

5550 

112  Cover 1 

Main center cover 

1 

Spare part 

< 1600 g 

170*100*950 mm 

5550 

166  Guide 5 

Toothed guide at front 

1 

Spare part 

< 500 g 

20*45*950 mm 

5550 

174  Retainer 1 

For one-way clutches 

3 

Spare part 

< 20 g 

Tiny 

5550 

181  Encoder 

 

1 

Spare part 

< 20 g 

Tiny 

5550 

186  Flap 

Gate mounted 

1 

Spare part 

< 100 g 

Roll 

5550 

195  Bushing 2 

3" core adaptor, old style 

2 

Spare part 

< 500 g 

100*100*100 mm 

5550 

196  Tool 1 

To check Guide 6 installation 

1 

Spare part 

< 50 g 

Tiny 

5550 

199  Foil 

Guide 4 mounted 

1 

Spare part 

< 100 g 

Roll 

Содержание SpinJet 1000

Страница 1: ...ntended for operation with installed top cover and mounted side covers The operator may remove the top cover during a jam removal Only specially trained personnel should carry out tasks for test or se...

Страница 2: ...Assy harness 7 connector PCB to keypad 16 5550 025 Assy harness 5 connector PCB to motor 2 or 3 16 5550 038 Assy harness 4 and 11 in supporting arm 16 5550 030 Assy harness 12 RS232 printer communica...

Страница 3: ...tem into the Single state Press the mode button Verify that the system switches to the Double state and raises the flipper gate Install a SpinJet approved paper roll according to the user guide Run th...

Страница 4: ...tor 3 defective Motor 3 harness 5 defective Belt defective One way clutch defective Sensor defective Sensor harness 6 defective Harness 4 or 11 defective Error06 Paper feed encoder does not reach pres...

Страница 5: ...suspension springs curls during first side printing One way clutch defective Replace pulley clutch assembly of spring drum shaft One way clutch defective Replace pulley clutch assembly of feed shaft...

Страница 6: ...right or left defective Replace Encoder sensor harness 10 defective Replace Sheet overshoots blue line by approximately 50mm Harness 11 defective Replace Printer does not respond to signal from SpinJ...

Страница 7: ...ng an optical principle where the effect is that of a light path being intersected by a moving part or by the medium All sensors are equipped with monitoring LED s with the following functions PS01 Gr...

Страница 8: ...2 and Guide 5 are identified in picture below In order to maintain internal accuracy of the unit the screws of Beam 1 and Guide 1 should never be loosened Recommended tools Torx screwdrivers T10 T15 a...

Страница 9: ...two upper screws Cover 3 comes with the badge and Cover 2 with the keypad 5550 027 Assembly harness 7 connector PCB to keypad not included in 5550 035 must be disconnected from the keypad in order to...

Страница 10: ...tor 1 and 2 Adjustment of timing belt 5551 004 With the motor turned off and all 3 motor standoff screws loosened apply a load of 2N near the tip of the screwdriver engaging the TOP screw and tighten...

Страница 11: ...ng on the SpinJet switch it to the Double mode and intersect the beam of PS01 Motor 3 will now lower the boom until the Reset button is activated Too much tension gives more noise and possibly stallin...

Страница 12: ...iming belt Replace motor tighten 3 screws on motor flange and reconnect motor harnesses Adjust timing belt tension as described in previous section 5550 007 Assy sensor connector PS01 Disconnect assy...

Страница 13: ...Swing down Guide 4 loosen remove and disconnect PS02 Reassemble in reverse order Make sure to adjust to correct timing belt tension as previously described 5551 001 Photo sensor PS03 Lower boom by han...

Страница 14: ...left PS04 5551 063 Photo sensor right PS05 5550 028 Assy harness 10 connector PCB to PS04 05 Replacement of encoder sensors PS04 and 05 requires removing of the sensor fastening screws Common harness...

Страница 15: ...mponent safety precautions Handling Avoid touching the legs which are susceptible to static electricity Keep the legs mutually grounded with conductive material for storing shipping Exchange Note the...

Страница 16: ...nnector PCB and disconnect harness 5 Withdraw it through the beam and disconnect at motor end connectors are located inside beam when assembled Reassemble in reverse order 5550 038 Assy harness 4 and...

Страница 17: ...232 printer communication Replacement follows directly from the picture Assure that both SpinJet and Printer are turned off during replacement 2 5 Mechanical compo nents 5551 018 Gas spring Replace on...

Страница 18: ...6 in the rail during handling Tool 1 is used for control of the gap under the guide For information on installation procedure Please see SpinJet Installation Guide 5550 186 Flap The transparent flap...

Страница 19: ...next picture Important Do not remove or reinstall springs by grabbing the body of the spring as this may damage the preload no visible damage Replace by gently lifting the spring eyelet off the stud...

Страница 20: ...owing 1453 007 Bearing on shafts Dismount springs from roller ends previously described under 5551023 To get access to the upper shaft first remove encoder unit located on right side plate Insert two...

Страница 21: ...nstall shaft bearing housings encoder unit and photo sensor in reverse order refer to previous sections 5550 020 Assy hub with set screws lower shaft Remove the timing belt and pulley refer to earlier...

Страница 22: ...to following section sensor PS01 upper part and sensor PS03 Remove springs at roller ends and remove retaining ring picture with a twisting motion of a screwdriver Slide roller assembly towards the r...

Страница 23: ...to lower the boom manually before replacement Dismount and remount the vibration dampers by hand Readjust timing belt tension as described in previous section 5550 019 Boom guide with standoffs 5550 2...

Страница 24: ...in reverse order 5550 036 Assy Drum with spring right 5550 037 Assy Drum with spring left Manually lower boom to shown position by turning the pulley and dismount springs at boom ends Make sure to let...

Страница 25: ...reassembling remember to position left and right drum in the correct sides handle spring rolls with care and refer to timing belt section regarding belt tension 1453 013 Bearing Bearings are located...

Страница 26: ...paper rolls on two types of 2 HP Design Jet roll spindle assembly For information on selection and installation procedure Please see SpinJet Operator s manual 5550 047 Assy foot extension set On print...

Страница 27: ...le 1 Spare part 100 g Tiny 5550 032 Assy controlsystem 1 Spare part 2000 g 190 130 65 mm 5550 034 Assy cover 3 with badge Left cover 1 Spare part 300 g 270 160 100 mm 5550 035 Assy cover 2 with keypad...

Страница 28: ...551 101 Power Supply Cord Italy 1 Spare part 300 g 250 70 50 mm 5551 102 Power Supply Cord Australia 1 Spare part 300 g 250 70 50 mm 5551 103 Power Supply Cord Switzerland 1 Spare part 300 g 250 70 50...

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