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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 2.12

CB-52: Alternator cable

Brake board – Alternator – Battery – Inlet for battery charging

Brake board

CN3

Signal

Color

Alternator Battery Battery charging

inlet

V+ voltage from
alternator

Red Faston

V- voltage from
alternator

Black Faston

V+ voltage from
battery charger

Red -

soldered

internal contact

V- voltage from
battery charger

Black -

soldered

external contact

5 Battery

V+ Red

- Faston

6 Battery

V- Black

- Faston

CBQ-11: LED board power supply cable

Digital Plan Board – LED Board

Digital Plan

Board

CN6

Signal

Color

LED Board

CN1

1 Gnd

(digital)

White

2 Gnd

(power)

Yellow

+5 Vdc power supply (digital)

Green

+5 Vdc power supply (power)

Brown

CBQ-12: LED board digital signal cable

Digital Plan Board – LED Board

Digital Plan Board

CN5

Signal

Color

LED Board

CN2

Digital #1

Flat cable

… …

…

Digital #16

Flat cable

CBQ-13: CSafe board cable

Digital Plan Board – CSafe Board

Digital Plan Board

CN15

Signal

Color

CSafe Board

CN1

Digital #1

Flat cable

… …

…

Digital #14

Flat cable

Содержание RECLINE EXCITE

Страница 1: ...SERVICE MAINTENANCE MANUAL REV 1 3...

Страница 2: ......

Страница 3: ...PRESENT NOTE The information contained in this document is subject to change without notice Technogym does not guarantee this documentation in any way Technogym shall not be held responsible for any e...

Страница 4: ......

Страница 5: ...3 1 1 Display boards 3 2 3 1 1 1 500 and 500SP models 3 2 3 1 1 2 700 and 700SP models 3 3 3 1 1 3 700E model Wellness TV 3 4 3 1 2 CSafe Board 3 6 3 1 3 TGS Smart Card Board 3 6 3 1 4 Hand sensor boa...

Страница 6: ...6 6 THE RADIO DOES NOT PLAY 6 21 6 7 THE EQUIPMENT IS BLOCKED MESSAGE ON THE DISPLAY 6 23 6 8 ERROR DETECTED BY BRAKE BOARD 6 24 6 8 1 Error 1 on brake board 6 24 6 8 2 Error 2 on brake board 6 24 6 8...

Страница 7: ...SEMBLY 8 3 8 4 SADDLE SLIDING 8 4 9 MACHINE CONFIGURATION 9 1 9 1 USER MENU CONFIGURATION FOR 700 MODELS 9 1 9 1 1 Language 9 1 9 1 2 Distance 9 2 9 1 3 Priority setting 9 2 9 1 4 Maximum excercise ti...

Страница 8: ...9 23 9 5 1 Radio channel tuning 9 23 9 6 TRANSFERRING THE TUNING DATA 9 24 9 6 1 Using the TGS 9 24 9 6 2 Using the connecting cable 9 24 10 SCHEDULED MAINTENANCE 10 1 10 1 DAILY MAINTENANCE OPERATION...

Страница 9: ...rvance may cause damage to the machine Information about the operation in progress OBSERVE observation about the operation in progress 1 2 RECOMMENDATIONS Technogym recommends the following steps for...

Страница 10: ...e recommended brands 3 Use special tools where specified 4 Consult the Technical Newsletters which may contain more up to date information on adjustments and maintenance than those contained in this m...

Страница 11: ...ve the same structure but are differentiated by certain characteristics VERSION 500 500 SP 700 700E 700 SP Power 30 500 Watt 40 500 Watt 30 500 Watt 40 500 Watt Hand sensor NO YES CSafe YES YES Cardio...

Страница 12: ...T SPECIFICATIONS Operating from 5 to 35 C Temperature Storage from 10 to 70 C Operating from 30 to 80 non condensing Humidity Storage from 5 to 85 non condensing 2 5 CONFORMITY TO REGULATIONS The mach...

Страница 13: ...key to values 1 2 3 Machine type Recline Excite D46 4 Product version 5 Recline 500 7 Recline 700 5 Type of power supply 3 multi voltage 110 220 4 self powered 6 Type of display L LED display T Wellne...

Страница 14: ...pe of packaging I Italy E standard international S overseas international 0 none For example a possible product code would be D4673LTALM0G0UKE which is interpreted as follows D46 7 3 L T AL M0 G 0 UK...

Страница 15: ...wered version DISPLAY DISPLAY BOARD CBQ 13 CBQ 32 KEYBOARD CSAFE BOARD 386 BOARD HFU RECEIVER CN3 CN1 CN1 TGS SMART CARD BOARD CN1 CN2 CN7 CN8 CN9 CONNECTORS PANEL CN5 CN4 CB 14 BRAKE POWER ENTRY MODU...

Страница 16: ...ISPLAY BOARD CBQ 13 CBQ 32 KEYBOARD CSAFE BOARD 386 BOARD HFU RECEIVER CN3 CN1 CN1 TGS SMART CARD BOARD CN1 CN2 CN7 CN8 CN9 CBQ 28 CONNECTORS PANEL CN5 CN4 CB 14 BRAKE BRAKE BOARD CN3 CN4 CN1 CN2 SPEE...

Страница 17: ...Q 32 KEYBOARD CSAFE BOARD 386 BOARD CN2 OWNZONE RECEIVER CN10 CN15 CN1 CN6 TGS SMART CARD BOARD CN1 CN14 CN7 CN11 CN1 CONNECTORS PANEL CN5 CN4 CB 14 BRAKE POWER ENTRY MODULE VAC BRAKE BOARD CN3 CN4 CN...

Страница 18: ...86 BOARD CN2 OWNZONE RECEIVER CN10 CN15 CN1 CN6 TGS SMART CARD BOARD CN1 CN14 CN7 CN11 CN1 CBQ 29 CONNECTORS PANEL CN5 CN4 CB 14 BRAKE BRAKE BOARD CN3 CN4 CN1 CN2 SPEED SENSOR Patch conn CB 51 CB 4 CB...

Страница 19: ...6 CN1 CN15 INVERTER CN4 CN5 CN3 CN2 CN1 CN5 SPLITTER AMPLIFIER TUNER CN15 CN11 CN10 TTL BOARD CN1 CN2 CN3 HEADPHONE JACK Patch Conn Q FE3 J3 J1 BRAKE POWER ENTRY MODULE VAC BRAKE BOARD CN3 CN4 CN1 CN2...

Страница 20: ...ke board CN1 Signal Color Digital Plan Board CN7 2 Digital Gnd White 2 3 Power Gnd Orange 3 4 sensing 5 Vdc digital Red 4 6 12 Vdc Black 6 7 5 Vdc Green 7 8 sensing 5 Vdc digital Blue 8 CB 4 Serial co...

Страница 21: ...nput board Connectors board CN15 Signal Color AUX input board J1 1 Right audio IN Red 1 2 Gnd Shield 2 3 Left audio IN White 3 4 Gnd Shield 4 CB 14 Cable connecting CSafe External connectors CSafe Boa...

Страница 22: ...contact 5 Battery V Red Faston 6 Battery V Black Faston CBQ 11 LED board power supply cable Digital Plan Board LED Board Digital Plan Board CN6 Signal Color LED Board CN1 1 Gnd digital White 1 2 Gnd p...

Страница 23: ...applying the supply voltage CBQ 25 R2 Hand sensor board extension cable Patch connector Hand Sensor Board Patch connector CNx Signal Color Hand sensor board J3 1 Reference Flat cable 1 2 5 Vdc power s...

Страница 24: ...n 7 9 Gnd Brown 3 CV 302 LCD inverter power supply cable CPU board LCD Inverter CPU board CN5 Signal Color LCD Inverter CN1 2 Gnd Black 2 3 Supply voltage 3 3 Vdc Black 3 4 Gnd Black 4 5 Supply voltag...

Страница 25: ...below POWERED VERSION POWER ENTRY MODULE DISPLAY DISPLAY BOARDS CSAFE BOARD RIGHT SENSOR LEFT SENSOR HAND SENSOR BOARD TGS SMART CARD BOARD BRAKE BOARD CARDIO RECEIVER VAC KEYBOARD SPEED SENSOR BRAKE...

Страница 26: ...rom Keyboard Cardio receiver TGS Smart Card Board CSafe Board distributes to the display the voltages received from the Brake Board exchanges over the RS 485 serial link to the Brake board commands fo...

Страница 27: ...rd TGS Smart Card Board CSafe Board Distributes to the display the voltages received from the Brake Board Exchanges over the RS 485 serial link to the Brake board commands for controlling the Brake il...

Страница 28: ...ollowing Cardio receiver Hand sensor board CSafe board AUX input board Antenna signal Voltage received from the Brake board RS 485 serial link to the Brake It has a connector for linking to the CPU bo...

Страница 29: ...the FM radio channel from the TV channel which it sends to the tuner TTL BOARD It is an RGB buffer board with six bits per color that interfaces the video signals sent from the CPU board to the LCD LC...

Страница 30: ...ted heart beat 3 1 5 CARDIO RECEIVER This board manages the signal received from the telemetric transmitter used by the person exercising There are 2 types of receiver HFU Model on 500 models this is...

Страница 31: ...e errors logged by the circuit board Section which generates the current for the brake winding varying the current produces a proportional variation in the resistance of the brake The excitation curre...

Страница 32: ...TOR Only for 500SP and 700SP versions The alternator consists of a stator winding whose rotor is put into rotation by the movement of the pedals generating the voltage necessary for the machine s oper...

Страница 33: ...1 13 EXTERNAL POWER SUPPLY INPUT Only for 500SP and 700SP versions This is a socket for plugging in the external power supply that comes with the machine which can be used to recharge the battery It i...

Страница 34: ...rs mechanical mechanical efficiency of the linkages and more generally the mechanical friction of the system as a whole The mechanical friction has been measured in the laboratory and is determined by...

Страница 35: ...sistance During the movement the brake board checks for possible malfunctions The errors which can occur are Error Code Description 1 OVERHEATING this condition occurs when the temperature measured by...

Страница 36: ...cted effort level and the speed of the exercise Pulses This is the signal produced by the speed sensor and has the waveform shown below Figure 3 2 1 The signal enters the brake board pins 3 4 on conne...

Страница 37: ...below pin 1 is the farthest right when the locking tab is facing upward The remaining pins are not connected 4 2 PC LINK FOR PROGRAMMING The machine can be connected to a PC for programming by means o...

Страница 38: ...RJ 45 plug is as follows 4 4 CABLE FOR EXCHANGING TV CHANNEL TUNING DATA BETWEEN TWO MACHINES The connection between two machines for transferring the TV channel tuning data is effected via a special...

Страница 39: ...one of the CSafe ports on the machine the corresponding LED should illuminate to indicate the presence of the 5 Vdc supply on the port During the CSafe port test function the plug connects the transm...

Страница 40: ...Albania Australia Austria Bahrain Belgium Cameroon Croatia Cyprus Czech Rep Denmark Finland Germany Ghana Greece Hungary India Israel Italy Jordan Kenya Luxembourg Malaysia Malta Netherlands New Zeala...

Страница 41: ...consists of 1 Back of the display 2 Display support flange cod 0C001412AA 3 Connector plate cod 0G000353AB 4 Upper handlebar cover cod 0C000529AA 5 Lower handlebar cover cod 0C000530AA 6 CB 18 cable...

Страница 42: ...remove it from the machine Figure 4 6 4 4 Back off the screw b using a 4 mm hex T wrench 5 Rotate the bottle holder upward Figure 4 6 5 6 Back off the 7 screws c using a 4 mm hex T wrench 7 Position...

Страница 43: ...s out on the display side Because the display column is interrupted as can be seen in Fig 7 it will be difficult for the cable to reach the display Therefore route it along at least the first section...

Страница 44: ...sting group of cables 23 Reassemble the right guard that was disassembled previously Figure 4 6 10 24 Move away the 2 rubber covers h to access the screws k 25 Back off the 2 screws k using a 6 mm hex...

Страница 45: ...e the upper handlebar cover 4 using the 2 screws 11 and a 4 mm hex T wrench Figure 4 6 13 37 On each side assemble the lower handlebar cover 5 with screw 12 using a 2 5 mm hex T wrench Figure 4 6 14 3...

Страница 46: ...mble the LCD display on its support using the 4 screws and 4 washers 9 41 Place the back of the display 1 near the LCD display 42 Plug all the cables back into their connectors Figure 4 6 17 43 Close...

Страница 47: ...500 700 and 700E models 6 The mains voltage must match the value specified on the machine rating plate 7 The electrical system must be correctly earthed 8 The wall outlet used should be reserved for...

Страница 48: ...nnect the antenna cable to the wall outlet 5 4 FIRST POWER ON After completing the installation procedure the machine is ready for use On the 500 700 and 700E models simply turn the on off switch from...

Страница 49: ...s type of box is a step in the troubleshooting procedure where an ACTION must be carried out It typically contains a description of the ACTION necessary to resolve the problem Therefore after executin...

Страница 50: ...ere are two options available 1 Tech Config 2 Troubleshooting Press the number key 2 to access the troubleshooting menu which is structured as shown in the figure below MAN KEYBOARD TEST TROUBLESHOOTI...

Страница 51: ...rd was not completed successfully EEPROM Error press Enter to continue Signifies that the CPU board has communication problems with the memories 6 1 1 2 LED Test not on 700E models The LED test checks...

Страница 52: ...he outcomes of all the tests to KO 6 1 2 MANUAL TEST This section groups together tests for manually checking the operation of certain peripheral devices After selecting the desired test using the and...

Страница 53: ...ange the value and the GOAL keys to scroll to the next character At this point there are two options available Tech Config Troubleshooting Press the number key to access the troubleshooting menu which...

Страница 54: ...st checks the functioning of the display by lighting all the LEDs in the matrix It also tests the buzzer by changing the frequency to produce a variation in the tone of the sound There is no message d...

Страница 55: ...Test Results viewing function resetting the outcomes of all the tests to KO 6 2 2 MANUAL TEST This section groups together tests for manually checking the operation of certain peripheral devices Afte...

Страница 56: ...brake board causing the upper assembly to switch off 6 3 1 500 AND 700 MODELS Does the wall outlet supply the correct voltage Is the mains lead OK Is the voltage at the output of the machine s power e...

Страница 57: ...ard correct Replace cable CB 3 NO 4 Replace the display board YES Are the DC voltages at the input to the LED board correct C Are the DC voltages at the input to the digital plan board correct Replace...

Страница 58: ...t Place the tester probes across the live and neutral pins on the same connector The measured value should be approximately 220 VAC or 110 VAC depending on the mains voltage 2 As for step 1 but across...

Страница 59: ...Is there a voltage at the input to the brake board Correct operation af ter 30 seconds without pedaling the machine switches of f Replace the alternator Replace cable CB 52 THE DISPLAY DOES NOT ILLUM...

Страница 60: ...Are the DC voltages at the input to the digital plan board correct Replace cable CB 3 NO 5 A Replace the display board YES Are the DC voltages at the input to the display board correct Replace cable C...

Страница 61: ...s pins 1 and 2 of connector CN3 on the brake board 3 Using a tester check that all the output voltages on connector CN1 of the brake board are correct referring to paragraph 2 8 Cables 4 As for step 3...

Страница 62: ...he voltage at the output of the machine s power entry module correct Plug the machine into a working electrical outlet Replace the mains lead Replace the power entry module on the machine THE DISPLAY...

Страница 63: ...e CB 3 YES NO YES 4 Are the DC voltages at the output of the CPU board to the LCD inverter correct NO 5 Replace the CPU and or connector board YES Are the DC voltages at the input to the LCD inverter...

Страница 64: ...ce the LCD Follow the procedure step by step to correctly diagnose the problem Take particular care with the checks highlighted by circled numbers which are described in detail below To speed up the t...

Страница 65: ...o paragraph 2 8 Cables 4 As for step 3 but on connector CN16 on the connector board 5 As for step 3 but on connector CN5 on the CPU board 6 As for step 3 but on connector CN1 on the LCD inverter board...

Страница 66: ...O AUDIO SOUND 1 Replace the headphone jack Does it work Def ective headphone jack YES NO Try replacing the CPU Does it work Def ective CPU board YES Replace the CPU board NO Follow the procedure step...

Страница 67: ...eter Def ective CPU board NO NO NO TV PICTURE YES 3 The signal derived f rom the video signal is insuf f icient Contact the system administrator NO Disconnect the splitter and connect the tuner direct...

Страница 68: ...J1 on the connector board 2 Carry out the configuration procedure described in paragraph 9 3 8 TV Standard 700E version only 3 For models with European electronics unplug the antenna cable from the c...

Страница 69: ...dure Def ective CPU board NO YES THE RADIO DOES NOT PLAY YES 1 The signal derived f rom the video signal is insuf f icient Contact the system administrator NO Disconnect the splitter and connect the t...

Страница 70: ...Manual rev 1 3 Page 6 22 1 After disconnecting the splitter from the tuner procure a female RC connector and a copper wire about 1 5 m long Connect the copper wire to the tuner through the RC connect...

Страница 71: ...oubleshooting procedure YES 2 3 Follow the procedure step by step to correctly diagnose the problem Take particular care with the checks highlighted by circled numbers which are described in detail be...

Страница 72: ...phs describe the troubleshooting procedures for these cases 6 8 1 ERROR 1 ON BRAKE BOARD This code indicates an overheating error this condition occurs when the temperature detected by the sensor on t...

Страница 73: ...e components If the error persists or recurs frequently replace the brake board 6 8 5 ERROR 16 OR 32 ON THE BRAKE BOARD This code indicates an error in the EPROM of the brake board or a watch dog erro...

Страница 74: ...out the RPM value is incorrect troubleshooting procedure Replace the brake board YES Does the brake winding receive current f rom the brake board NO Replace the brake winding YES Replace cable CB 51...

Страница 75: ...Has the brake board generated error 128 Does the brake board output the correct current to the brake winding 3 Replace the brake board NO Replace the brake winding YES THE RESISTANCE IS INCORRECT 1 R...

Страница 76: ...ed by the brake board to the winding In constant power mode custom time pedaling at 80 RPM and with a user weighing 75 kg the values according to the firmware version of the brake board should be appr...

Страница 77: ...tep by step to correctly diagnose the problem Take particular care with the checks highlighted by circled numbers which are described in detail below 1 Check that the 6 screws fixing the disk brake to...

Страница 78: ...t to the digital plan board correct Replace cable CBQ 32 1 2 YES NO YES Replace the digital plan board NO A Is the serial communication link between the digital plan board and the TGS Smart Card reade...

Страница 79: ...oss pins 1 and 3 of connector CN1 of the TGS Smart Card reader The measured value should be 12 Vdc 2 As for step 1 but across pins 1 and 9 of connector CN10 on the digital plan board 3 Use the serial...

Страница 80: ...e procedure step by step to correctly diagnose the problem Take particular care with the checks highlighted by circled numbers which are described in detail below 1 Place the tester probes across pins...

Страница 81: ...between the digital plan board and the receiver OK Def ective digital plan board 3 YES NO YES Replace the receiver NO A Replace the receiver Follow the procedure step by step to correctly diagnose th...

Страница 82: ...25 2 R1 and or replace the cables Replace the digital plan board 1 3 YES NO YES NO Is the supply voltage correct at the input to the HS interf ace board Replace the HS interf ace board 2 YES NO Follo...

Страница 83: ...he receiver correctly positioned and are the connecting cables properly routed Are there sources of electromagnetic noise near the receiver Reposition the machines so they are adequately spaced Correc...

Страница 84: ...mbers which are described in detail below 1 To check for electromagnetic noise near the machine use a frequency signal monitor constructed as shown in the diagram below The circuit lights the LED for...

Страница 85: ...ND 700SP LED VERSIONS Figure 7 1 1 1 Turn off the machine and unplug the mains lead from the wall outlet only for the 700 models 2 Back off the 6 screws a using a medium Phillips screwdriver Figure 7...

Страница 86: ...mm Allen wrench Figure 7 1 4 7 Back off the 2 screws d using a 6 mm Allen wrench 8 Remove the handlebar 9 Back off the 3 screws e using a 6 mm Allen wrench to remove the rear display support To reasse...

Страница 87: ...l outlet 2 Back off the 2 screws a using a medium Phillips screwdriver to remove the input AUX CSafe board support Figure 7 1 6 3 Unplug the connectors indicated in the figure connected to the input A...

Страница 88: ...aintenance Manual rev 1 3 Page 7 4 Figure 7 1 8 5 Hold the display and disconnect from the connector board the highlighted cables 6 Remove the LCD display To reassemble the display carry out the above...

Страница 89: ...7 1 9 1 Turn off the machine and unplug the mains lead from the wall outlet only for the 500 models 2 Back off the 6 screws a using a medium Phillips screwdriver Figure 7 1 10 3 Unplug the connectors...

Страница 90: ...mm Allen wrench Figure 7 1 12 7 Back off the 2 screws d using a 6 mm Allen wrench 8 Remove the handlebar 9 Back off the 3 screws e using a 6 mm Allen wrench to remove the rear display support To reass...

Страница 91: ...ay on a work bench It is now possible to disassemble its 4 circuit boards The 386 board a The digital plan board b The LED board c The CSafe board d Figure 7 2 2 386 board a 1 Push open the clip faste...

Страница 92: ...ic support using a medium Phillips screwdriver 2 Back off the 4 screws g using a small Phillips screwdriver 3 Remove the circuit board Figure 7 2 4 CSafe board d 1 Unplug the connector indicated in th...

Страница 93: ...sible to disassemble its circuit boards The LCD inverter a The connectors board b The CPU board c The external speakers d Figure 7 2 6 LCD inverter a 1 Back off the 2 screws e using a Phillips screwdr...

Страница 94: ...indicated in the figure coming from TTL board LCD inverter keyboard headphone jack and external speakers 2 Disconnect the cable coming from the TTL board Push open the clip fasteners of the connector...

Страница 95: ...o disassemble the input AUX CSafe board using a small Phillips screwdriver Figure 7 2 13 To disassemble the LCD 1 Unplug the connectors of the cable coming from keyboard headphone jack TTL board and L...

Страница 96: ...gure 7 2 15 5 Pull the connector out of its seat and unplug the connector indicated in the figure 6 Remove the display plate from the front covering Figure 7 2 16 7 Back off the 2 screws n using a sma...

Страница 97: ...The display board b The CSafe board c Figure 7 2 18 386 board a 1 Push open the clip fasteners The 386 board will lift up 2 Remove it from the connector on the display board Display board b 1 Unplug...

Страница 98: ...r of the keyboard To assemble a new keyboard with the display on a work bench 1 Remove the backing film which protects the adhesive 2 Apply the adhesive part starting from the left and working toward...

Страница 99: ...ated in the figure 2 Back off the 8 screws indicated in the figure that are fixing the plate with the circuit boards to the front display covering Figure 7 3 4 3 Back off the 2 screws a that are fixin...

Страница 100: ...INE EXCITE Service Maintenance Manual rev 1 3 Page 7 16 Figure 7 3 6 6 Lift up and replace the glass b on which the keyboard is fixed To reassemble the keyboard carry out the above steps in reverse or...

Страница 101: ...semble a new keyboard with the display on a work bench 1 Remove the backing film which protects the adhesive 2 Apply the adhesive part starting from the left and working toward the right without bendi...

Страница 102: ...arry out the procedure described in paragraph 7 1 Disassembling the display 1 Back off the 2 screws a using a 3 mm Allen wrench locking down the 2 internal nuts using a 7 mm wrench Figure 7 4 2 2 Remo...

Страница 103: ...mains lead from the wall outlet only for the 700 model For each sensor 2 Back off the 2 screws a using a small Phillips screwdriver Figure 7 5 2 3 Lift up the top sensor 4 Remove the lower sensor 5 T...

Страница 104: ...own the screws a using a torque wrench set for 35 Nm Figure 7 6 2 2 Remove the plastic caps b from both pedal cranks 3 Use a 14 mm socket wrench to back off the screw underneath 4 Use a bicycle pedal...

Страница 105: ...nd the pedal cranks 1 Back off the 7 screws a on either side of the machine using a 4 mm Allen wrench Figure 7 7 2 2 Remove the right guard first 3 Remove the seven pins c from the left guard 4 Remove...

Страница 106: ...off the screws a using a medium Phillips screwdriver 2 Remove the cover from the box Figure 7 8 2 3 Unplug the connectors indicated in the figure Fiure 7 8 1 4 Back off the two screws b using a 3 mm...

Страница 107: ...bed in paragraph 7 7 Disassembling the guards 1 Release the spring a of the belt tensioning mechanism 2 Remove the belt from the pulley To reassemble the belt follow the disassembly instructions in re...

Страница 108: ...ft side of the machine remove the plastic cover a Figure 7 10 2 2 Remove the snap ring b Be careful with the various spacer rings on the pulley shaft Figure 7 10 3 3 Remove the pulley c from the oppos...

Страница 109: ...e frame using a 3 mm Allen wrench Figure 7 11 2 3 Place the winding assembly on a work bench 4 Back off the two nuts c using a 7 mm wrench locking down the 2 through screws from the opposite side usin...

Страница 110: ...ng 1 Remove the snap ring a on the left side of the machine Be careful with the various spacer rings on the pulley shaft Figure 7 12 2 2 Remove the brake assembly 3 Place the brake assembly on a work...

Страница 111: ...eassemble the brake carry out the above steps in reverse order Remember to fully lock down all the screws b in a cross pattern as they may knock against the speed sensor if left loose Lock down the sc...

Страница 112: ...mall Phillips screwdriver 2 Remove the speed sensor 3 If it proves difficult to back off the screws a in their current position back off the screws b using a 3 mm Allen wrench and remove the sensor to...

Страница 113: ...Power entry module 500 700 e 700E or battery charger socket 500SP e 700SP rear platform on the left in the figure 1 To access the connectors turn the machine over on one side 2 Back off the screws a...

Страница 114: ...platforms this procedure applies for both platforms 5 To disassemble the platforms back off the 3 screws d using a 17 mm wrench To reassemble the platforms and connectors carry out the above steps in...

Страница 115: ...wrench clamping the screw from the opposite side to prevent it rotating 3 Remove the pulley c Figure 7 15 2 4 Remove the rotor d pulling it outward Figure 7 15 3 5 Back off the two screws e using a 3...

Страница 116: ...e 7 32 7 16 DISASSEMBLING THE BATTERY Figure 7 16 1 Carry out the operations described in paragraph 7 7 Disassembling the guards 1 Unplug the Faston connectors a and remove the battery To reassemble t...

Страница 117: ...ulleys on which the saddle moves backing off the nut a using a 17 mm wrench and locking down the eccentric pin b using a 24 mm wrench 2 Remove the saddle from the equipment To reassemble the saddle ca...

Страница 118: ...moves backing off the nut a using a 17 mm wrench and locking down the eccentric pin b using a 24 mm wrench Figure 7 17 4 4 Turn the saddle over its back as shown in the figure 5 Pay attention that th...

Страница 119: ...e up to find the patch connector as shown in the figure 7 Unplug the connector and remove the saddle To reassemble the saddle carry out the above steps in reverse order After completing this operation...

Страница 120: ...perations described in paragraph 7 17 Disassembling the saddle 1 Place the saddle assembly on a work bench 2 Back off the two screws a using a 3 mm Allen wrench 3 Remove the lever b Figure 7 18 2 4 Re...

Страница 121: ...e two connectors indicated in the figure from the board 7 Remove the hand sensor box from the saddle frame Figure 7 18 5 8 In order to remove the board from the box release the 3 clips e To reassemble...

Страница 122: ...dels Figure 7 19 2 2 Back off the two screws a using a 3 mm Allen wrench and remove the covering plate 3 Back off the screw b using a medium Phillips screwdriver and unplug the ground cable Figure 7 1...

Страница 123: ...out the operations described in paragraph 7 7 Disassembling the guards 1 To adjust the tension of the belt simply select on of the various positions available for the spring a The correct belt tension...

Страница 124: ...ED SENSOR POSITION Figure 8 2 1 Carry out the operations described in paragraph 7 7 Disassembling the guards 1 Back off the 2 screws a and shift the speed sensor support to the side so that it is 0 7...

Страница 125: ...s described in paragraph 7 7 Disassembling the guards 1 Back off the 2 screws a and shift the brake winding support to the side so that it is 0 6 mm from the disk 2 Lock the screws back down WARNING c...

Страница 126: ...ev 1 3 Page 8 4 8 4 SADDLE SLIDING Figure 8 4 1 1 Loose the nut a using a 17 mm wrench 2 Turn the eccentric pin b using a 24 mm wrench in such a way that the saddle moves smoothly and does not have an...

Страница 127: ...figuration structured as in the diagram below USER CONFIG Language Max time Priority Distance Pause time TGS enabled Key enabled HR modifiable Language Format TGS Key P P Custom Mess Edit Messages Def...

Страница 128: ...en if not configured as the preferential heart rate source To change the selection when the LED matrix shows the current setting PRIORITY xxx Press the GOAL keys to select the preferential source from...

Страница 129: ...9 1 6 ENABLE TGS It is possible to enable or disable the use of the TGS reader To change the selection when the LED matrix shows the current setting TGS xxx Press the GOAL keys to select the desired o...

Страница 130: ...elow CUSTOM MESS YES default NO Press ENTER to confirm the operation use the or effort level keys to move to the next or preceding parameter 9 1 10 EDIT CUSTOM MESSAGES It is possible to modify the cu...

Страница 131: ...he or effort level keys to move to the next or preceding parameter If the ENTER key is pressed the LED matrix will show CONFIRM press ENTER to confirm or cancel by pressing the CLEAR key for a few sec...

Страница 132: ...character At this point the machine display begins showing the current configuration structured as in the diagram below USER CONFIG Language Pause time MAX time Distance Default age Default weight Def...

Страница 133: ...alue starts to blink press the CLEAR key to erase the current value and then enter one digit at a time using the and keys to change the value and the GOAL keys to scroll to the next character Press EN...

Страница 134: ...GHT KG xxx Press the ENTER key to change the parameter the current value of the parameter will start to blink press the CLEAR key to erase the current value and then enter one digit at a time using th...

Страница 135: ...e in Km with values ranging from 1 to 999 To change the setting when the LED matrix shows the current setting DEFAULT DISTANCE KM xxx Press the ENTER key to change the parameter the current value of t...

Страница 136: ...nstant heart rate exercise To change the selection when the LED matrix shows the current setting HR xxx Press the GOAL number keys to select the desired option out of those listed in the table below H...

Страница 137: ...he ENTER key is pressed the LED matrix will show CONFIRM press ENTER to confirm or cancel by pressing the CLEAR key for a few seconds 9 2 15 FORMAT P P This function formats a TGS key for Plug Play mo...

Страница 138: ...rough and modify the individual digits At this point there are two options available Tech Config Troubleshooting Press numeric key to access the menu for configuring technical parameters the machine d...

Страница 139: ...NTER key when the current parameter value starts to blink press the CLEAR key to erase the current value and then use the number keys to enter the desired new value Save the changes made by pressing t...

Страница 140: ...used for programming the internal clock chip with the values entered previously To do this when the LED matrix shows SET CLOCK press the ENTER key 9 3 2 LOW KIT PARAMETER This function provides access...

Страница 141: ...etting To load the default parameter values scroll using the effort level keys until the LED display shows DEFAULT SETTING press ENTER to write the default values to the low kit and return to the uppe...

Страница 142: ...rom the low kit memory and view them on the display scroll using the keys until the LED display shows READ FROM LOW KIT press ENTER to read the errors from the low kit and return to the upper menu lev...

Страница 143: ...esets the value of the selected item while pressing CLEAR reverts to the preceding value 9 3 4 ERRORS LOG This function accesses the machine s error history log To access this menu when the LED displa...

Страница 144: ...CURRENT this condition occurs when the current going to the solenoid measured by the board exceed the max value 4 UNDERVOLTAGE this condition occurs when the 12 Vdc voltage drops below 9 7 Vdc only on...

Страница 145: ...function is structured as follows LOW KIT MENU Low Kit Version Low Kit fault code 9 3 6 1 Low kit version This function displays the brake board firmware version To access this menu when the LED displ...

Страница 146: ...splays the TV Standard configured on the machine To change the selection when the LED matrix shows the current setting TV STANDARD XXX Press the GOAL keys to select the desired language from the optio...

Страница 147: ...onfirm At this point the machine display begins showing the current configuration structured as in the diagram below To tune a channel use the keypad in the figure below 1 Select the desired channel u...

Страница 148: ...ete Repeat the above steps for each desired channel 10 Before exiting the tuning menu press the SAVE key Press ENTER to confirm or cancel by pressing the CLEAR key 11 Exit with the ESC key 9 4 2 WELLN...

Страница 149: ...ng the current configuration structured as in the diagram below To tune a channel use the keypad in the figure below 1 Select the desired channel using the and keys 2 Press ENTER the frequency shown a...

Страница 150: ...chine to be tuned 1 Enter the configuration menu of the channels that need to be tuned 2 Insert the TGS key to which the tuning data was saved 3 Press the DOWNLOAD TGS key 4 Save the data uploaded to...

Страница 151: ...ILY MAINTENANCE OPERATIONS These operations can be carried out by the machine owner and do not require any special skills The daily machine maintenance consists of simple external cleaning for the pur...

Страница 152: ...STRAPS 1 Check the state of wear of the foot straps Replace if there are evident signs of wear 10 2 3 CHECKING THE OPERATION OF THE CARDIOTESTER RECEIVER 1 Using a separate heart rate monitor put on...

Страница 153: ...OPERATION Only for 500 700 and 700E models 1 Turn off the machine by placing the switch in position 0 OFF 2 Unplug the mains lead from the wall outlet 10 3 3 CLEANING OPERATIONS 1 Use a vacuum cleaner...

Страница 154: ...n of all the cables External conditions Possible rusting of the connectors Electrical continuity of the individual wires Isolation of the individual wires toward ground Repair and or replace any non c...

Страница 155: ...f an external PC connected to the CSAFE port on the machine situated on the lower part of the display panel The PC can only update the FLASH EPROM while the machine is being switched on before the pow...

Страница 156: ...enance action on the machine Small Phillips screwdriver Medium Phillips screwdriver 7 mm wrench 15 mm wrench 17 mm wrench 24 mm wrench 2 5 mm Allen T wrench 3 mm Allen T wrench 4 mm Allen T wrench 6 m...

Страница 157: ......

Страница 158: ...TECHNOGYM S p A Via G Perticari 20 47035 Gambettola FC ITALIA Tel 39 0547 650438 Fax 39 0547 650150 e mail service technogym com 0SM00194AA UK...

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Technogym RECLINE EXCITE, Руководство по техническому обслуживанию

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