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- VARIO: Technical service guide- Ver. 2.1

Page iii

.......................................................................................................... 6.2

6.1.1.

Accessing configuration of 500 models .................................................................................................. 6.2

6.1.2.

Accessing configuration of 700 models .................................................................................................. 6.2

6.1.3.

Automatic Test ........................................................................................................................................ 6.3

6.1.3.1.

I2C Devices Test .......................................................................................................................................................... 6.3

6.1.3.2.

LED Test ...................................................................................................................................................................... 6.4

6.1.3.3.

Serial Ports Test ........................................................................................................................................................... 6.4

6.1.4.

Manual Test ............................................................................................................................................ 6.4

6.1.4.1.

Man. Keyboard Test ..................................................................................................................................................... 6.4

......................................................................................................... 6.5

6.3.

HE DISPLAY FAILS TO ILLUMINATE

.................................................................................................................... 6.6

6.3.1.

Powered LED models ............................................................................................................................. 6.6

6.3.2.

SP LED models....................................................................................................................................... 6.8

6.3.2.1.

The Display does not illuminate ................................................................................................................................... 6.8

6.3.2.2.

The Display doesn’t remain on when stopping the execution of the exercise ............................................................ 6.10

6.3.3.

Powered VISIO models ........................................................................................................................ 6.12

6.3.4.

UNITY Models ...................................................................................................................................... 6.15

6.4.

OUCH SCREEN NEEDS CALIBRATING

DOES NOT WORK

.................................................................................... 6.16

6.5.

OU CANNOT HEAR THE AUDIO

........................................................................................................................ 6.16

6.6.

OU CANNOT SEE THE

TV ................................................................................................................................ 6.16

6.7.

OU CANNOT HEAR THE

ADIO

........................................................................................................................ 6.16

6.8.

HE I

OD DOES NOT WORK

............................................................................................................................... 6.17

6.8.1.

VISIO/VISIOWEB models .................................................................................................................... 6.17

6.8.2.

UNITY Models ...................................................................................................................................... 6.18

(COM)” ................................................................. 6.19

6.10.

RAKE

OARD HAS DETECTED AN ERROR

................................................................................................. 6.20

6.11.

HERE IS NO RESISTANCE

................................................................................................................................. 6.23

6.12.

HE RESISTANCE IS INCORRECT

........................................................................................................................ 6.25

6.13.

HE SPEED SIGNAL IS INCORRECT

..................................................................................................................... 6.27

6.14.

HE MACHINE DOES NOT READ THE

TGS .......................................................................................................... 6.29

6.14.1.

WISIOWEB Models .............................................................................................................................. 6.29

6.14.2.

UNITY Models ...................................................................................................................................... 6.30

6.15.

HERE IS NO HEART RATE SIGNAL

..................................................................................................................... 6.31

6.15.1.

HR/HS RECEIVER (Hand Sensor) ....................................................................................................... 6.31

6.15.2.

HR/HS Receiver (Chest Belt) ................................................................................................................ 6.35

6.15.3.

HR RECEIVER (Chest Belt) ................................................................................................................. 6.38

6.16.

HE TELEMETRIC HEART RATE SIGNAL IS INCORRECT

....................................................................................... 6.40

6.16.1.

Chest Belt ............................................................................................................................................. 6.40

6.16.2.

Hand Sensor ......................................................................................................................................... 6.44

DISASSEMBLY OF COMPONENTS ................................................................................................................... 7.1

7.1.

ISMANTLING COMPLETE

ISPLAY

..................................................................................................................... 7.1

7.2.

ISMANTLING FRONT FRAME PROTECTIONS

........................................................................................................ 7.1

7.3.

ISMANTLING BRAKE BOARD

............................................................................................................................. 7.2

7.4.

ISMANTLING BRAKE BELT

................................................................................................................................. 7.2

7.5.

ISMANTLING THE PULLEY

PIMARY ASSEMBLY AND PRIMARY SHAFT

(

LEGS MOVEMENT

) ................................. 7.3

7.6.

ISMANTLING SECONDARY SHAFT

FLYWHEEL AND BELT TENSIONER

.. 7.4

7.7.

ISMANTLING PRIMARY ASSEMBLY

(

ARMS MOVEMENT

MAGNETIC BRAKE ASSEMBLY AND TOOTHED BELT

..... 7.5

7.8.

ISMANTLING FRAME UPPER PROTECTION AND HANDLEBARS

............................................................................ 7.6

7.9.

ISMANTLING PLATFORM LEVER BELT AND PRIMARY CONNECTION BELT

........................................................... 7.7

7.10.

ISMANTLING PLATFORM LEVER

........................................................................................................................ 7.8

7.11.

ISMANTLING

OTAL BODY LEVER

.................................................................................................................... 7.8

ADJUSTMENTS ...................................................................................................................................................... 8.1

8.1.

DJUSTING

ELTS TENSION

................................................................................................................................ 8.1

8.2.

DJUST SHORT BELT

........................................................................................................................................... 8.2

8.3.

DJUST THE LONG BELT

...................................................................................................................................... 8.3

8.4.

REASE THE LONG AND SHORT BELTS

................................................................................................................ 8.4

8.5.

DJUST POSITION OF THE MAGNETS

.................................................................................................................... 8.5

8.6.

A MACCHINA NON È IN PIANO

............................................................................................................................ 8.5

Содержание EXCITE+ VARIO

Страница 1: ...V VA AR RI IO O E X C I T E T Te ec ch hn ni ic ca al l S Se er rv vi ic ce e g gu ui id de e REV 2 1...

Страница 2: ......

Страница 3: ...ES PRESENT NOTE The information contained in this document is subject to change without notice Technogym does not guarantee this documentation in any way Technogym shall not be held responsible for an...

Страница 4: ......

Страница 5: ...2 7 CONFORMITY TO REGULATIONS 2 12 2 8 WIRING DIAGRAMS 2 13 2 8 1 Powered 500 LED model ARM Board 2 13 2 8 2 Self Powered 500 SP model ARM Board 2 14 2 8 3 Powered 700 LED model ARM Board 2 15 2 8 4...

Страница 6: ...IVER BOARD 3 14 3 16 1 HR HS Chest belt Hand Sensor 3 14 3 16 2 HR Chest Belt 3 15 3 17 BRAKE BOARD 3 16 3 18 ELECTROMAGNETIC BRAKE 3 17 3 19 MAGNETIC BRAKE 3 17 3 20 SPEED SENSOR 3 18 3 21 POWER ENTR...

Страница 7: ...IS INCORRECT 6 25 6 13 THE SPEED SIGNAL IS INCORRECT 6 27 6 14 THE MACHINE DOES NOT READ THE TGS 6 29 6 14 1 WISIOWEB Models 6 29 6 14 2 UNITY Models 6 30 6 15 THERE IS NO HEART RATE SIGNAL 6 31 6 15...

Страница 8: ...9 2 9 Enable custom messages 9 11 9 2 10 Edit custom messages 9 11 9 2 11 Change messagges languages 9 11 9 2 12 Enable multi language mode 9 12 9 2 13 Resetting parameters to default values 9 12 9 2...

Страница 9: ...10 2 UNITY 10 2 11 FUNCTIONAL TEST MD MODELS 11 1 11 1 ELECTRICAL SAFETY TEST 11 1 11 2 TEST MECCANICI DI SICUREZZA 11 3 11 2 1 Checking the assembly of the transmission and levers systems 11 3 11 2 2...

Страница 10: ...EXCITE VARIO Technical service guide Ver 2 1 Page vi Page blank...

Страница 11: ...non observance may cause damage to the machine Information about the operation in progress Observation about the operation in progress 1 2 RECOMMENDATIONS Technogym recommends the following steps for...

Страница 12: ...he recommended brands 3 Use special tools where specified 4 Consult the Technical Newsletters which may contain more up to date information on adjustments and maintenance than those contained in this...

Страница 13: ...Description Key to values 1 2 Line type DA Excite 3 Machine type F Vario 4 Product version 2 500 3 700 5 Type of power supply 3 multi voltage 4 self powered M Medical Device CE 6 Type of Display L LED...

Страница 14: ...s a change in the product code Specifically the last character of the product code will be characterised based on the options shown in the table below 16th Character Product code Main country of use P...

Страница 15: ...rs arranged as follows Characters Description key to values 1 2 3 4 5 6 Product type DAF VARIO Excite 2 500 3 700 3 multi voltage 4 self powered M Medical Device CE L LED Y VISIO WEB V UNITY 7 8 Year...

Страница 16: ...s NO Easy to adjust buckles on pedals Yes NO Easy Entry Pedals Yes NO HR Monitoring Double Hand Sensor Telemetry Telemetry Maintenance Maintenance not required serial software upload Goal oriented dis...

Страница 17: ...40Vac 10 50 60Hz Self powered Energy consumption Max 75W 50VA Max 35W NO Max 35W 50VA NO Energy consumption Stand by 47W 9W NO 9W NO Plug Play System YES Sub maximal Test Fitness test NO Wellness Syst...

Страница 18: ...glish Spanish Portuguese French German Dutch Chinese Japanese Russian Turkish Danish Italian Arabic Korean Norvegian Swedish Finnish 15 US English UK English Spanish Portuguese French German Dutch Chi...

Страница 19: ...500 MY TRAINING PROGRAM X X X X MY WEATHER X X MY CHALLENGES X X FAVORITE TV CHANNELS X FAVORITE WEB BOOKMARKS X X USERCONTENT SYNC X 2 4 7 CONNECTIVITY UNITY 700 VISIOWEB 700 LED 700 LED 500 LAN X X...

Страница 20: ...TS SD UDP RTP multicast unicast protocols Radio X X Free WEB browsing X X Games YES Technogym App store Four in a row TG Math Backgammon Mah Jong TG pairs TG cards Integrated WebCam X USB Media Audio...

Страница 21: ...Communicator Messagges X X X Communicator Club area X X Asset Management X X Technogym App store X Prescribe X X X X Self X X X X Challenge X X X X The total number of workouts could change Only iPod...

Страница 22: ...de Ver 2 1 Page 2 10 2 5 MECHANICAL CHARACTERISTICS MECHANICAL CHARACTERISTICS Width mm in 1940 mm 76 4 Static 1990 mm 78 3 Operating Length mm in 730 mm 29 Height mm in 1700 mm 67 Weight Kg lbs 200Kg...

Страница 23: ...EXCITE VARIO Technical service guide Ver 2 1 Page 2 11 2 5 2 EUROPEAN AND OVERSEAS PACKING DIMENSIONS...

Страница 24: ...Storage from 20 to 90 non condensing 2 7 CONFORMITY TO REGULATIONS The machine conforms to the following standards EUROPE USA EMI EN 55014 1 2006 EN 55014 2 1998 EN55022 2009 EN 61000 3 2 2007 EN 610...

Страница 25: ...ODEL ARM BOARD DISPLAY ARM BOARD KEYBOARD C SAFE BOARD CN8 CN1 CN9 CN1 CN3 CN2 BRAKE ENTRY POWER MODULE BRAKE BOARD CN4 CN3 CN1 CN2 SPEED SENSOR Patch Conn CBQ 13 CU672 Patch Conn CU671 VAC CU675 CU53...

Страница 26: ...ARM BOARD DISPLAY ARM BOARD KEYBOARD C SAFE BOARD CN8 CN1 CN9 CN1 CN3 CN2 CBQ 13 CU672 Patch Conn CU269 Patch Conn DUAL TGS READER CN7 CN1 CBQ 32 CU132 HR CARDIO RECEIVER CN1 CU291 Serial Power BATTE...

Страница 27: ...BRAKE BOARD CN4 CN3 CN1 CN2 SPEED SENSOR Patch Conn CN5 CBQ 13 CU672 Patch Conn CU671 VAC CU675 CU530 CN6 Patch Conn DUAL TGS READER CN7 CN1 CBQ 32 CU132 HS HR CARDIO RECEIVER HAND SENSOR Right HD3 2...

Страница 28: ...onn CN6 Patch Conn DUAL TGS READER CN7 CN1 CBQ 32 CU132 HS HR CARDIO RECEIVER HAND SENSOR Right HD3 2 HD1 HD4 Patch Conn 1 Patch Conn 2 HAND SENSOR Left Patch Conn 3 Hand Sensor R Fast Track Right Lev...

Страница 29: ...iPOD DOCKING STATION BRAKE BRAKE BOARD CN4 CN3 CN1 CN2 SPEED SENSOR Patch Conn DUAL TGS READER CN1 Patch Conn CU132 CN1 CBQ 32 CN19 CU328 CN31 CN24 POWER ENTRY MODULE VAC CU675 CU672 CU530 Digital TV...

Страница 30: ...EXCITE VARIO Technical service guide Ver 2 1 Page 2 18 2 8 6 POWERED 700 UNITY MODEL...

Страница 31: ...ut 2 9 1 CBQ CABLES CBQ 13 C Safe Board cable LED Only Display Board C Safe Board Display Board CN8 Signal Colour C Safe Board CN1 1 Digital 1 Flat cable 1 14 Digital 14 Flat cable 14 CBQ32 TGS cable...

Страница 32: ...V bus USB Black 14 2 GND bus USB Black 13 3 TX RX Black 11 4 RX TX Black 12 5 CTS Black 10 6 5Vdc Black 9 7 GND Black 8 8 GND Black 7 9 GND video signal Black 6 10 Video signal Black 5 11 GND Lef audi...

Страница 33: ...Colour Cardio Receiver HD3 2 1 UP White 1 2 DOWN Brown 2 3 Shield Black 3 4 UP White 4 5 DOWN Brown 5 6 Shield Black 6 CU288 LAN Cable VISIO Only CPU Board LAN CN4 Signal Colour LAN 1 n c White Green...

Страница 34: ...5 Apply two wires on the same contact CU530 Brake cable Magnetic PK Brake Board Brake Brake Board CN2 Signal Colour Faston Faston Faston Faston 1 V Brake White X 2 V Brake Black X 3 S RPM Red X 4 GND...

Страница 35: ...8 485 Tx Rx Brown 8 CU673 Generator Brake cable Brake Board Generator Battery Battery charge Brake Brake Board CN3 Brake Board CN2 Signal Colour Generator Battery Battery charge input Brake 1 Battery...

Страница 36: ...conn 2 Left Hand Sensor Fast Track 1 5v DIG White 6 2 OUT level Brown 3 3 n c 4 GND DIG Green 5 n c Shield Black 2 6 HS Signal White 1 4 HS VRef Brown 4 5 ARM CN6 CPU CN29 Signal Colour Patch conn 1...

Страница 37: ...llow Green faston CU687 CARDIO receiver and TOUCH Sensor patch cable Display Board Cardio Receiver Touch Sensor Display Board CN21 Segnal Color TS CN TS CN Cardio Receiver CN 1 5vdc_extJoy SX Touch Gr...

Страница 38: ...EXCITE VARIO Technical service guide Ver 2 1 Page 2 26 Page blank...

Страница 39: ...AY POWERED VERSION POWER ENTRY MODULE DISPLAY BOARD C SAFE BOARD HS HR RECEIVER DUAL TGS READER BRAKE BOARD VAC KEYBOARD LEFT HAND SENSOR LEFT TOUCH SENSOR RIGHT TOUCH SENSOR SPEED SENSOR BRAKE SELFPO...

Страница 40: ...EXCITE VARIO Technical service guide Ver 2 1 Page 3 2 3 2 UNITY BLOCK DIAGRAM...

Страница 41: ...of the board are Manages and process signals from 1 Keyboard 2 HR receiver 3 C Safe Board Optional 4 Dual TGS reader if present distributes the voltages received from the Brake Board to the display ex...

Страница 42: ...provide feedback about the exercise session The board includes the following indicator LEDs LED name Colour Description LED1 GREEN If ON the 12Vdc power supply from the Brake Board correctly reaches...

Страница 43: ...d are Manages and process signals from 1 LCD 2 LCD Inverter 3 Touch Screen 4 Digital Analogue TUNER Board 5 LAN network board integrated 6 Wireless network Board 7 HR Receiver 8 HS Receiver 9 Audio Vi...

Страница 44: ...io channels The data is then sent to the CPU Board where it is processed and managed in order to correctly display it on the LCD Display LED name Colour Description D4 RED ON if the power supply reach...

Страница 45: ...he absence of cables but this is also a limitation in terms of protection against interference disturbance performance the stability of service and bandwidth may be intermittent and security vulnerabi...

Страница 46: ...display has one jack for connecting headphones The jack is connected on a stereo output of the CPU Board 3 11 C SAFE BOARD INTEGRATED It a function that allows the connection using an appropriate cab...

Страница 47: ...od 5th gen iPod Classic iPod mini iPod Nano iPod Touch iPhone 3 13 2 CLIENT USB PORT This is an additional port which can be installed on the VISIO Display and makes available a USB port for connectin...

Страница 48: ...ncludes a microcontroller the software of which can be updated middleboard update using a USB flash drive or Asset management tools 3 14 2 CPU MODULE This is a module standard Q7 format which contains...

Страница 49: ...5 series line to the LOW KIT CPU Module The LCD Display The TV Tuner FM Radio The signals related to heartbeat measurement reception from Chest Band and Hand Sensor Fast Track Sensors iPod iPhone dock...

Страница 50: ...the aerial is then amplified divided between the video and audio channels coded by the decoder and processed by a tuner which makes it possible to search for and tune into TV and Radio channels The da...

Страница 51: ...hone iPhone 3G models Nike Gym All iPod Nano models from the iPod Nano 3G model all iPods from the Touch 2G model and all iPhones from the iPhone 3GS For further information http www apple com ipod ni...

Страница 52: ...ed by the user when exercising The Board receives the 5Vdc power supply from the Display Board The Receiver Board communicate with the Display Board in a positive logic mode When the Board is in stand...

Страница 53: ...Transmitter Chest Belt used by the user when exercising The Board receives the 5Vdc power supply from the Display Board The Receiver Board communicate with the Display Board in a negative logic mode...

Страница 54: ...ed of the Electromagnetic Brake Electromagnetic Brake error messages commands for modifying the circuit board configuration parameters commands for viewing the errors logged by the circuit board comma...

Страница 55: ...irection which opposes the cause that induced them i e the movement of the disk inside the magnetic field Consequently they have a braking effect that slows down the movement of the disk The braking e...

Страница 56: ...onnected together do not connect more than N 8 equipments with a 220Vac mains supply and N 5 equipments with an 110Vac mains supply If other types of machines are connected together the maximum number...

Страница 57: ...o be saved in memory The battery can be recharged in 2 ways during the exercise through the Brake Board In the Stand By condition from an external power supply included with the machine which is able...

Страница 58: ...ent of pedals and levers make the primary shaft rotates through a system of belts and pulleys which transmits the movement to the secondary shaft and from there to the electromagnetic brake the vertic...

Страница 59: ...rake excitation signal will produce a correspondingly higher exercise resistance In addition for a given value of brake excitation a higher speed of disk rotation will produce a correspondingly higher...

Страница 60: ...ve 13 7Vdc only on the 500 700 and 700WTVmodels In all that cases the Brake Board interrupts the supply of current to the brake the green LED changes from being steadily on to blinking and sends an er...

Страница 61: ...y the speed sensor LED and VISIO and has the waveform shown in the figure below Figure 3 25 1 The signal enters the Brake Board pins 3 4 on connector CN2 where it is used to determine the speed value...

Страница 62: ...EXCITE VARIO Technical service guide Ver 2 1 Page 3 24 Page blank...

Страница 63: ...The machine can be connected to the Cardio Theater by means of the RJ45 connector on the C Safe board The Cardio Theater unit must be provided with a power cable having the following pin out RJ45 Conn...

Страница 64: ...to use must be wired as follows WARNING for the numbering of the pins on RJ45 connector please refer to the diagram below When programming the machine sometimes it is necessary to fit plug into the f...

Страница 65: ...OWEB There are upgrade kits available for converting Excite machines from the version with traditional LED Display to the VISIO Display The kit includes all components needed to install the kit and in...

Страница 66: ...EXCITE VARIO Technical service guide Ver 2 1 Page 4 4 Page blank...

Страница 67: ...agnetic noise television sets electrical motors antennas high voltage lines household appliances etc or medical equipment 5 To eliminate any interference with the cardio receiver no transmitters shoul...

Страница 68: ...EMENTS All the information about the minimum requirements concerning the antenna signal are detailed in the proper manual For VISIOWEB ELECTRICAL and ANTENNA Requirements manual For UNITY ARTIS Instal...

Страница 69: ...it CAUTION Take great care when moving the equipment and positioning it on the ground as it may overbalance 1 Grasp machine on the rear footboard slot Lift and push it slightly forward or backward as...

Страница 70: ...HAND TROLLEY Is possible to move the equipment by hand or with a hand trolley paying attention to details in the figures below Figure 5 3 3 1 Lift up the equipment from the front side where it is pre...

Страница 71: ...5 5 5 4 RECOMMENDED ANTENNA SIGNAL REQUIREMENTS All the information about the minimum requirements concerning the antenna signal are detailed in the proper manual Electrical and antenna requirements y...

Страница 72: ...e wall outlet and make sure all the technical requirements are respected according to the specific paragraph of this manual 5 6 FIRST POWER ON After completing the installation procedure the machine i...

Страница 73: ...CTION must be carried out It typically contains a description of the ACTION necessary to resolve the problem Therefore after executing the specified ACTION 1 Check whether the problem has been resolve...

Страница 74: ...ts At this point there are two options available Tech Config Troubleshooting Press numeric key to access the menu for configuring technical parameters the machine display will begin showing the curren...

Страница 75: ...uped under this section conduct checks on the machine s operation in a fully automatic manner After selecting the desired test using the and effort level keys press ENTER to initiate the test and then...

Страница 76: ...f the test was negative the message will specify COM1 in the case of the C Safe COM test COM2 in the case of communications with the low kit or COM3 in the case of the TGS COM test The TGS COM test do...

Страница 77: ...theequipment is inStand By as showninthefigurebelow A new display will appear from which you can gain access to the various configuration menus by entering the password on the number keyboard Enter th...

Страница 78: ...wall outlet supplythe correct voltage Is the mains lead OK Are the LEDs on the DisplayBoard lit on Plug the machine into a working electrical outlet Replace the mains lead Replace the DisplayBoard THE...

Страница 79: ...eck the LEDs 1 and 2 green and yellow of Display Board are correctly lit on 2 Place the tester probes across pins 3 and 1 of CN4 connectors on the Brake Board The measured value should be approximatel...

Страница 80: ...LEDs on the Brake Board lit on while pedaling Correct operation after 30 seconds without pedaling the machine switches off Replace the DisplayBoard THE DISPLAY DOES NOT ILLUMINATE NO YES NO YES NO YE...

Страница 81: ...n t about 12Vdc recharge the battery for 8 hour with an external power 2 Check the LEDs 1 and 2 green and yellow of the Display Board are correctly lit on 3 Check if the LEDs 1 and 2 green and yellow...

Страница 82: ...cise Measure the battery There are the 12Volt Check if the fuse on the ELT 01 cable Is it whole Carge and or repalce the battery THE DISPLAY DOESN T REMAIN ON WHEN STOPPING THE EXECUTION OF THE EXERCI...

Страница 83: ...cable is whole If necessary replace the F5A fuse A indicated in the figure follows 2 Clean the contacts of fuse holder inside of the fuse housing highlight in the figure follows Figure 6 3 1 At the en...

Страница 84: ...all outlet supplythe correct voltage Is the power supplycable OK Are the LED on the CPU Board lit on Plug the machine into a working electrical outlet Replace thecable THE DISPLAY DOES NOT ILLUMINATE...

Страница 85: ...ervice guide Ver 2 1 Page 6 13 Replace the LCD Inverter Does the problempersist NO Defective LCD Inverter YES Replace the LCD Does the problem persists YES Replace the CPU Board A NO Defective LCD Con...

Страница 86: ...O Replace the power entry module YES Check if there are the voltages at the output of the Brake Board YES Replace the Brake Board 4 B Check if there are the voltages at the input of the CPU Board Repl...

Страница 87: ...the live and neutral pins on the same connector The measured value should be approximately 220VAC or 110VAC depending on the mains voltage 4 Using a tester check that all the output voltages on conne...

Страница 88: ...CANNOT HEAR THE AUDIO Only for VISIO VISIOWEB and UNITY models For the following menu please refer to the VISIO VISIOWEB and UNITY manuals 6 6 YOU CANNOT SEE THE TV Only for VISIO VISIOWEB and UNITY m...

Страница 89: ...files uploaded on the iPod Check the audio connection system NO Replace the Docking station board 2 3 YES Check the iPod cable connection Is the iPod detected by the machine OK YES Is the voltage at...

Страница 90: ...mento non stata trovata Errore L origine riferimento non stata trovata 4 To update the iPod SW you just need to connect to iTunes and it automatically upgrades to the last version 5 Enable the iPod co...

Страница 91: ...ng upgrade The error is displayed by a massage and stored in the Errors Log section To reinstate communications between the lower and upper assemblies 1 Check that cable CU672 is correct using the Tes...

Страница 92: ...perature Overtemperature error internal NTC This error occurs when the temperature measured by the internal NTC probe exceeds 90 C OLD EFI board 110 C NEW EFI board or 105 C Laser board In this case t...

Страница 93: ...Error in opening of Klixon coil or brake circuit in general This error must be checked with all kinds of brake If the Klixon is integrated in line on the brake it means that its opening has taken plac...

Страница 94: ...ormed for equipment which only provides for constant RPM training sessions e g STEP WAVE Re load the braking table 64 EEPROM Fault Corrupt EEPROM This happens when the flag relating to the CURRENT zon...

Страница 95: ...es the Brake Board supply tension at the brake THERE IS NO RESISTANCE Are the Watt and SPM values shown on the displaydifferent fromzero NO YES 1 Carryout the The speed signal is incorrect troubleshoo...

Страница 96: ...Place the tester probes across pins 1 and 2 of the connector CN2 on the Brake Board and exercise at a speed of 60RPM You should measure a Vdc which increases according to the exercise level 2 Measure...

Страница 97: ...incorrect the Brake Board is defective the brake is defective Are the mechanics of the machine in good condition Does the Brake Board output the correct current to the brake winding Replace the Brake...

Страница 98: ...ocedure as detailed in the relevant paragraph of the Service menu 2 Check that the mechanical system consisting of the pedals belt and brake moves smoothly and without higher than normal friction or r...

Страница 99: ...flywheel The speed sensor is defective The Brake Board is defective Does the speed sensor send the correct signal to the Brake Board 3 Replace the speed sensor generator on SP models NO Replace the Br...

Страница 100: ...1 In addition when pedalling at 80RPM the frequency of the signal should be 136Hz 3 Self Powered models Check the signal at paragraph 2 9 Cables The measured signal should be that indicated in Figure...

Страница 101: ...E TGS Is the voltage at the input to the TGS reader correct Is the voltage at the output to the DisplayBoard correct Replace cable CBQ 32 and or CU132 1 2 YES NO YES Replace the DisplayBoard NO A Is t...

Страница 102: ...pins 1 and 3 of connector CN1 of the TGS reader The measured value should be 12Vdc 2 As for step 1 but across pins 1 and 8 of connector CN19 CPU Board or on the CN7 connector ARM Board 3 Use the seria...

Страница 103: ...ality of the contact between the human skin and the HS plates as hands only just washed or particularly dry acidity of the skin and or a particular body fat mass index For these people it s suggested...

Страница 104: ...ES Checkif the 5Vdc are at the output of the ARM CPU Board Are them present Receiver Board defective Replace 2 YES NO NO YES A Checkif the SW and the gruonding of Receiver Board The problem persist 3...

Страница 105: ...service guide Ver 2 1 Page 6 33 Checkthe SWand the grounding of the Receiver Board The problempersists Receiver Board defective Replace A YES NO Checkthe connecting cable between High Kit and LowKit I...

Страница 106: ...ceiver Board measuring the resistance value between a The fast on on the HR HS Receiver Board and the ground node on the power entry module b The ground node of the power entry module and the main wal...

Страница 107: ...AL Chest Belt Check if the 5Vdc are at the input of the Receiver Board Are present ARM CPU Board defective Replace 1 NO YES Check if the 5Vdc are at the output of ARM CPU Board Are present Receiver Bo...

Страница 108: ...the Receiver Board Problempersists Place correctly 3 YES NO Checkthe properlyfunctining of the Receiver Board Is proper placed OK 4 NO NO YES A Receiver Board defective Replace YES Checkif it works pr...

Страница 109: ...ounding of the HR HS Receiver Board measuring the resistance value between 1 The ground fast on of HR HS Receiver Board and the ground node on the Power supply box of the machine 2 The ground node of...

Страница 110: ...output of the ARM CPU Board Are them present 4 NO Receiver Board defective Replace Check the SW and the groundin of Receiver Board Problem persists Place correclty 1 YES NO Check the proper functioni...

Страница 111: ...LE you can find in TG Direct section 2 Check if the receiver has been correctly mounted on the machine as detail at paragraph Errore L origine riferimento non stata trovata Errore L origine riferiment...

Страница 112: ...IGNAL IS INCORRECT Chest belt Are the machines correctly spaced bythe required minimum distance Checkthe Receiver Board has been correctlymounted on the machine Reposition the machines so theyare adeq...

Страница 113: ...cording to the EXCITE SW SMART TABLE you can find in TG Direct section Check the grounding of the Cardio Receiver measuring the resistance value between a The ground fast on of Cardio Receiver Board a...

Страница 114: ...42 2 Take care of the following diagram to correctly position the machines Figure 6 16 1 The active area of the transmitter is wider on the lateral side 130 cm instead of the front or the back side 90...

Страница 115: ...e machine use Test Box Excite as detailed here below You can use one of the following cables ELT 16 0WC00518AB CBQ 28 0WC00390AC or TRM 28 0WC00336AC as connection cable TEST BOX EXCITE RECEIVER LED C...

Страница 116: ...acidity of the skin and or a particular body fat mass index For these people it s suggested to wear the chest belt transmitter HS CORRECT USE Grasp both the upper and lower plate avoiding clenching t...

Страница 117: ...approximately lower than 1 Ohm Check finally the grounding of the main wall socket measuring that the following voltages are present P N phase neutral 220Vac 110 Vac P G phase ground 220Vac 110 Vac N...

Страница 118: ...EXCITE VARIO Technical service guide Ver 2 1 Page 6 46 Page blank...

Страница 119: ...n the support plate 4 screws 4mm hex wrench 4 Disconnect all the cables connected to the display coming from the machine fame 5 Remove the display 6 Remove the display support plate 2 screws 17mm wren...

Страница 120: ...4 Disconnect the cables from the Brake Board 7 4 DISMANTLING BRAKE BELT OPERATION ACTIONS Dismantling BRAKE BELT 1 Remove the FRONT FRAME PROTECTIONS as detailed in the relevant paragraph 2 Disconnect...

Страница 121: ...to remove the connecting rod 7 Remove the key from the shaft 8 Unscrew the left connecting rod fixing screw on the primary shaft 6mm hex wrench NOTE during the reassembly phase tighten using a torque...

Страница 122: ...orque spanner set to 40Nm 29 5 Lbf ft 4 Remove the pulley on the secondary shaft 17mm wrench 8mm hex wrench ATTENTION The smaller pulley on the secondary shaft has a LEFT screw thread and has to be un...

Страница 123: ...lt tensioning system frame fixing screw 5mm hex wrench 10 Back off the primary shaft assembly fixing nuts two 17mm wrenches 11 Unscrew the nut on the LEFT side of the primary shaft assembly 12 Slacken...

Страница 124: ...driver from the bottom 2 Remove the 2 fixing screws of the lower protection on the rear side Phillips screwdriver 3 Remove the 2 fixing screws which fix the lower and upper handlebar protection on the...

Страница 125: ...nap ring 6 Remove the belt from the handlebar NOTE during the reassembling phase put the platform lever completely down and check that the measure A of the length from the handlebar frame to the swive...

Страница 126: ...6 Remove the connection pin 7 Remove the platform lever 7 11 DISMANTLING TOTAL BODY LEVER OPERATION ACTIONS Dismantling TOTAL BODY LEVER 1 Disconnect the HS TS cable below the accessories holder uppe...

Страница 127: ...ARIO Technical service guide Ver 2 1 Page 8 1 8 ADJUSTMENTS 8 1 ADJUSTING BELTS TENSION OPERATION ACTIONS BRAKE BELT The right tension has to be 190Hz 10Hz TOOTHED BELT The right tension has to be 230...

Страница 128: ...of the electromagnetic brake to stop and get off the pedal 2 Back off or lock down the adjusting pin a to align the slot b of the pulley with the hole on the frame c shown in the figure CAUTION Corre...

Страница 129: ...g handgrips ensuring that the pedal stays at its bottom dead centre 3 Back off or screw the adjusting pin a until the distance A between the upper surface of the frame tube and the lower surface of th...

Страница 130: ...nd B of the belts 1 Put some grease Krytox GPL 205 on all the 4 sides of the belt indicated by yellow arrows in the area where it is connected to the terminal as shown at right 2 Place the gasket G ag...

Страница 131: ...he frame so that it s 6mm far from the ones on the pulley 8 6 LA MACCHINA NON IN PIANO OPERATION ACTIONS The machine is leveled by adjusting the two rear feet and the central foot FOR EACH FEET 1 Back...

Страница 132: ...EXCITE VARIO Technical service guide Ver 2 1 Page 8 6 Page blank...

Страница 133: ...ure type in the password 2406 and press ENTER to confirm To enter the password increase or decrease the displayed value using the and keys or use the GOAL keys to scroll through and modify the individ...

Страница 134: ...NT It is possible to choose between EUROPEAN units kilograms kg and ceilometers km or IMPERIAL units Pounds lb and Miles mi To change the selection when the display shows the current setting UNITS xxx...

Страница 135: ...ows the currently selected maximum time COOLDOWN TIME xxx Press the ENTER key to change the value The current parameter value starts to blink on the display use the and keys to increase or decrease th...

Страница 136: ...to 999 minutes To change the setting when the display shows the current duration DEFAULT DURATION MIN xxx Press the ENTER key to change the parameter The current parameter value starts to blink on the...

Страница 137: ...and modify the individual digits The default value of this parameter is 10 9 1 11 ENABLE TGS It is possible to enable or disable the use of the TGS reader To change the selection when the display sho...

Страница 138: ...sage is displayed when the machine is in the standby state To change the selection when the display shows the current setting CUSTOM MESS xxx Press the GOAL number keys to select the desired option ou...

Страница 139: ...To select the function when the display shows FORMAT P P Press ENTER to confirm At the end of the formatting procedure hold down the CLEAR key for a few seconds to exit The CLEAR key can be pressed at...

Страница 140: ...firm At this point the machine display begins showing the current configuration structured as in the diagram below USER MENU 700LED Language Pause time MAX time Distance TGS Keys HR Edit Messages Defa...

Страница 141: ...EXCERCISE TIME It is possible to set a maximum duration for the exercise in minutes with a value ranging from 1 to 9999 To change the setting when the display shows the current maximum exercise time...

Страница 142: ...value of this parameter is 60 If you are exercising with a TGS key the cooldown will be stopped if you extract the key 9 2 6 ENABLE TGS It is possible to enable or disable the use of the TGS reader T...

Страница 143: ...USTOM MESS YES default NO 9 2 10 EDIT CUSTOM MESSAGES It is possible to modify the custom messages press ENTER to invoke a submenu which displays the first custom message then use the effort level key...

Страница 144: ...ows DEFAULT CONFIG Press ENTER to confirm the operation use the or effort level keys to move to the next or preceding parameter If the ENTER key is pressed the LED matrix will show CONFIRM press ENTER...

Страница 145: ...oint there are two options available Tech Config Troubleshooting Press numeric key to access the menu for configuring technical parameters the machine display will begin showing the current configurat...

Страница 146: ...the or effort level keys to display the next or the preceding item To modify a parameter value it is necessary to press the ENTER key when the current parameter value starts to blink press the CLEAR k...

Страница 147: ...on also includes the 3 sub functions described below 9 3 3 1 Read from low kit To read the parameter values from the low kit memory and view them on the display scroll using the keys until the display...

Страница 148: ...rs Id Par Units Name Description LED powered Self powered 1 decimal Rt Transmission Ratio 140 140 2 Rvel Speed ratio 1 1 3 mA Im Minimum braking 0 0 4 W Pmc Constant maximum power 200 200 5 in cent Km...

Страница 149: ...NG DATA Life Kit H Life Brake WRITE TO LOW KIT READ FROM LOW KIT Life Kit L Tot Km KJ In addition to the machine usage data this function also includes the 2 sub functions described below 9 3 4 1 Read...

Страница 150: ...e on Display Description Life Brake Minutes x 10 of operation of the Brake Detected by the Low Kit Life Kit High Minutes x 10 of operation of the High Kit Detected by the High Kit Life Kit Low Minutes...

Страница 151: ...sub functions described below 9 3 5 1 Read from low kit To read the errors stored in low kit memory and view them on the display scroll using the keys until the display shows READ FROM LOW KIT press...

Страница 152: ...w Errors For every error generated by the machine the error history log records the information in the table below Counter Error code Current when the error occurred Distance in km when the error occu...

Страница 153: ...evel by pressing CLEAR for a few seconds This function does not alter the language and the TV standard setting 9 3 7 LOW KIT MENU This function directly accesses the firmware of the brake board To acc...

Страница 154: ...ge that identifies the SW version will appear 9 3 9 BOOT VERSION This function displays the BOOT version To do this when the display shows BOOT VERSION press ENTER to display the message which identif...

Страница 155: ...that sequence in Stand By as shown in the figure below A new display will appear from which you can gain access to the various configuration menus by entering the password on the number keyboard Enter...

Страница 156: ...n that sequence in Stand By as shown in the figure below A new display will appear from which you can gain access to the various configuration menus by entering the password on the number keyboard Ent...

Страница 157: ...1 decimal Rt Transmission Ratio 140 2 Rvel Speed ratio 1 3 mA Im Minimum braking 0 4 W Pmc Constant maximum power 200 5 in cents Km Power factor correction constant torque 100 6 0 1N Ca User friction...

Страница 158: ...EXCITE VARIO Technical service guide Ver 2 1 Page 9 26 9 6 UNITY CONFIGURATION For the following menu please refer to the UNITY Manual User Interfaces...

Страница 159: ...orner the bottom left hand corner and the bottom right hand corner of the screen in that sequence when the equipment is in Stand By as shown in the figure below A new display will appear from which yo...

Страница 160: ...EXCITE VARIO Technical service guide Ver 2 1 Page 10 2 10 2 UNITY For the following menu please refer to the UNITY Manual User Interfaces...

Страница 161: ...of the device in compliance with medical regulations 60601 1 and 60601 1 2 Electrical testing of each device manufactured according to the provisions of the aforementioned standards Training of techni...

Страница 162: ...EXCITE VARIO Technical service guide Ver 2 1 Page 11 2 First of all check the resistance on the tester probes is approximately 0...

Страница 163: ...G THE ASSEMBLY OF THE GUARDS Check the assembly of the machine guards making sure that They are all in place and correctly secured so that no parts of the machine are left exposed that may cause injur...

Страница 164: ...in the table below Code Component R0006618XX Brake Board T0000501XX Solenoid assembly W0003767XX Display Board 700 W0003778XX Display Board 500 0WQ00060XX C Safe Board N0000034XX Cardio Receiver HR HS...

Страница 165: ...xternal cleaning for the purposes of observing good hygiene practices The maintenance operations must be carried out also by the ROUTINE technical Technogym during scheduled maintenance MAJOR maintena...

Страница 166: ...EXCITE VARIO Technical service guide Ver 2 1 Page 12 2 Blank page...

Страница 167: ...vironment Windows screen VISIO UNITY Equipment type selection VISIO UNITY Troubleshooting LED VISIO UNITY User Menu 2406 IP TV Configuration VISIO UNITY IP Radio Configuration VISIO UNITY User configu...

Страница 168: ...EXCITE VARIO Technical service guide Ver 2 1 Page 13 2 Blank page...

Страница 169: ...RIO Technical service guide Ver 2 1 Page 14 1 14 TOOLS To make each disassembly operation adjustment and maintenance on the machines need the tools shown in the TG SERVICE TOOLS BOX LIST available in...

Страница 170: ......

Страница 171: ...M00729AA UK TECHNOGYM S p A Via G Perticari 20 47035 Gambettola FC Sede legale Via Calcinaro 2861 47522 Cesena FC Sede operativa ITALIA Tel 39 0547 650638 Fax 39 0547 650150 e mail service technogym c...

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