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408-10390 

Rev

 T

 

10 

of 25

 

3.1.

 

AMP-O-LECTRIC and Model K machines (with mini-applicator conversion) 

 

Installation 

This machine must be equipped with machine conversion kit PN 690675-2 to adapt it for use with 
miniature applicators. The kit includes applicator instruction sheet 

408-8022

which explains how to install 

and remove an applicator with a mechanical feed. 

 

Removal 

1.  Turn off the machine. 

2.  Disconnect the power cord. 

3.  Unload the applicator as described in section 4. 

4.  Remove the hold-down bracket and movable stop. 

5.  Slide the applicator away from the stop on the base mount until the ram post is clear of the 

machine ram. 

3.2.

 

Model T terminating unit (Atlantic only) 

 

Installation 

1.  Turn off the machine. 

2.  Disconnect the power cord. 

3. 

Push in

 the release bar on the quick-change base plate. The locking latch pivots 

downward

4.  Place the applicator on the quick-change base plate. 

5.  Slide it back until two notches engage the stops at the back of the plate, while guiding the ram 

post into the ram post adapter. 

6.  Flip the locking latch up to secure the applicator in place. 

 

Removal 

1.  Turn off the machine. 

2.  Disconnect the power cord. 

3.  Cut the terminal strip one or two terminals from the end of the applicator. 

4. 

Push in

 the release bar on the quick-change base plate. The locking latch pivots 

downward

5.  Slide the applicator forward until it is clear of the ram post adapter. 

3.3.

 

Other terminating machines 

Refer to the appropriate machine manual (Table 1) for installation and removal procedures for the following 
machines: 

 

Basic AMP-O-LECTRIC 

 

Model G 

 

AMP 3K 

 

AMP 5K 

 

AMP 3K/40 

 

AMP 5K/40 

For any other terminating machines, refer to the customer documentation supplied with the machine. 

NOTE 

When switching between the bench terminator and an automatic leadmaker, you might have to adjust the wire stripper up or 
down. 

Содержание Ocean 1.0

Страница 1: ...erminals identified on the applicator parts list and exploded view drawing applicator log to apply to pre stripped wires NOTE Dimensions in this instruction sheet are in millimeters with inches in bra...

Страница 2: ...height can be adjusted to accommodate different wire sizes and insulation ranges The applicator is also designed to accept modular feed packages Figure 2 Mechanical feed applicator 1 Indicator notch c...

Страница 3: ...he feeder assembly can be removed from the applicator and replaced with any different style mechanical air or servo feed depending on requirements Figure 4 To change to a different feed type use the a...

Страница 4: ...mechanism for precise crimp height adjustment increments of 0 01 mm 0004 in and a total adjustment range of 1 50 mm 059 in By rotating the wire crimp disc the ram interface raises and lowers relative...

Страница 5: ...storage location 4 Fine feed adjustment screw 9 Feed pawl 5 Fine feed adjustment lock screw far side 10 Applicator counter Two feed cams Figure 7 can be used with the mechanical feed applicator The p...

Страница 6: ...eed pre or post feed cam 4 Mounting screw Figure 9 Mounting a feed cam on 30 mm 1 in stroke machine 1 Mechanical pre feed cam 2 Mechanical post feed cam 3 Air feed pre or post feed cam 4 Mounting scre...

Страница 7: ...Post feed cam optional These feed cams can be mounted in two different mounting holes depending on machine stroke length and feed type Figure 8 and Figure 9 The air supply connection Figure 3 must be...

Страница 8: ...nce with local waste regulations Contact local authority for battery recycling locations The servo feed applicator works in conjunction with the AMPOMATOR III servo terminator or any machine that inco...

Страница 9: ...n performing maintenance or repair on this equipment DANGER To avoid personal injury use the applicator only in an appropriate terminating machine Do not connect the pressurized air supply until after...

Страница 10: ...atch pivots downward 4 Place the applicator on the quick change base plate 5 Slide it back until two notches engage the stops at the back of the plate while guiding the ram post into the ram post adap...

Страница 11: ...g by turning the drag release lever upward 7 Remove a length of the terminal strip left in the applicator by grasping the terminals at the strip guide entry raising the feed pawl and pulling the strip...

Страница 12: ...als or other defects caused by worn or broken tooling If necessary replace tooling as described in section 6 If the terminations appear normal measure the crimp height of each termination as described...

Страница 13: ...feed pawl in the required location on the terminal typically the end of the wire barrel Refer to Figure 6 The slug blade must remove the connecting tab between lead and second terminals without deform...

Страница 14: ...the feed pawl holder to allow the fine feed adjustment screw to turn Refer to Figure 6 CAUTION Do not remove the fine feed adjust lock screw A nylon plug is captured behind the lock screw Loss of this...

Страница 15: ...the mating end of the terminal the backstroke over travel should be about equal to the distance between the wire barrel and the mating end of the terminal Figure 3 For other types of terminals for exa...

Страница 16: ...is manually cycled the mechanism moves forward and backward once during each machine stroke unless the air is disconnected DANGER Moving parts can crush and cut Never insert hands into installed equip...

Страница 17: ...n the adjustment is correct continue with step 4 4 Watch the feed pawl as the machine is cycled several times It should have enough but not too much over travel on the retract stroke to pick up the ne...

Страница 18: ...from the applicator 6 Remove the two nuts holding the springs in place on the terminal drag plate Figure 14 Figure 14 Adjusting the strip guide 1 Terminal strip aligned with anvil 4 Terminal drag plat...

Страница 19: ...ke sure that the machine ram is in the raised position 4 Remove the applicator from the machine 5 For identification of parts refer to the exploded view drawing on the applicator log and the parts lis...

Страница 20: ...equired direction until the slug blade can pass freely between the shear plates With the slug blade between the shear plates retighten the four screws 10 Set the applicator upright Raise the ram assem...

Страница 21: ...ach applicator is properly aligned at the factory and the base plate bolts are sealed However it is possible to misalign the applicator housing from the base plate by mishandling or dropping the appli...

Страница 22: ...ominal crimp height from the average crimp height recorded under section 5 1 Adjusting the wire crimp This difference is the thickness of the shims part number 2119957 1 to be added under the spacer 2...

Страница 23: ...rew assembly into the ram and tighten it by hand until it bottoms in the ram NOTE Do not tighten the adjustment screw assembly Just turn it in the assembly until it stops 12 Reinstall the single revol...

Страница 24: ...sting crimper spacer must be at least 0 64 mm 025 in thick Figure 17 Wire depressor accessory parts 1 Existing crimper spacer 2 Replacement crimper spacer 3 Wire depressor select based on wire size ra...

Страница 25: ...0 2 41 095 2 455888 1 4 83 190 7 455888 2 1 40 055 1 455888 1 2 54 100 2 455888 2 3 Choose a wire depressor based on the wire size range Table 4 Table 4 Wire depressors by wire size range Wire size ra...

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