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PRODUCT INFORMATION 1-800-522-6752

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409-35001

20 NOV 20

REV C

SAFETY PRECAUTIONS

AVOID INJURY

READ THIS FIRST! ...................................... 3

INTRODUCTION .................................................................................................................. 5

SAFETY ................................................................................................................................ 5

Electrical ......................................................................................................................... 6

Eye/Ear Protection ......................................................................................................... 6

Safety Covers/Guards .................................................................................................... 7

Emergency Machine Off (EMO) / ESTOP ...................................................................... 7

Emergency Stop Interlocks ............................................................................................ 7

Light Curtain Interlock .................................................................................................... 7

Pneumatic System ......................................................................................................... 7

CMP Only ....................................................................................................................... 8

INSTALLATION ................................................................................................................... 9

CBP INSTALLATION ..................................................................................................... 9

CSP INSTALLATION ................................................................................................... 11

CMP INSTALLATION ................................................................................................... 12

MACHINE END OF LIFE CYCLE ...................................................................................... 13

PRESS OVERVIEW ........................................................................................................... 13

Purpose ........................................................................................................................ 14

Layout .......................................................................................................................... 15

Capabilities ................................................................................................................... 17

Optional Accessories ................................................................................................... 18

Machine Specific Configuration .................................................................................... 20

OPERATION (PRODUCTION) ........................................................................................... 21

Getting Started ............................................................................................................. 21

Operator Interface ........................................................................................................ 21

Powering Up ................................................................................................................. 21

Logging In .................................................................................................................... 22

Selecting the Board ...................................................................................................... 24

Running the Board ....................................................................................................... 25

Run Screen Buttons ..................................................................................................... 26

On Screen PCB Rendering .......................................................................................... 27

Start Pressing ............................................................................................................... 27

User Signoff ............................................................................................................... 28

Changing the Pressing Sequence .............................................................................. 28

Profile Error Conditions Related to the Board, Connector, Tools, and Programs ...... 28

PRESSING TOOLS AND FIXTURES ................................................................................ 29

Tools ............................................................................................................................ 29

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P Connector Press Machines CBP-5T Mk II (2216056),

CMP-5T Mk II (2216057), CMP-10T Mk II (2216058) and CSP-
5T Mk II (2216055), Operations and Maintenance Manual

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Содержание CBP-5T Mk II

Страница 1: ...Light Curtain Interlock 7 Pneumatic System 7 CMP Only 8 3 INSTALLATION 9 CBP INSTALLATION 9 CSP INSTALLATION 11 CMP INSTALLATION 12 4 MACHINE END OF LIFE CYCLE 13 5 PRESS OVERVIEW 13 Purpose 14 Layou...

Страница 2: ...nual Control Panel 68 Inputs Outputs Tab 69 Load Cells Panel 70 Calibration Panel 70 10 DATA UTILITIES 76 Message Viewer 76 Machine Logs 78 11 SETUP UTILITIES 79 System Settings 79 User Access 82 Netw...

Страница 3: ...hat guards are in place and secure to equipment Do not operate the equipment without guards in place Always disconnect air supply and then exhaust system air pressure before performing maintenance or...

Страница 4: ...calling the Support Center regarding service to equipment it is suggested that a person familiar with the device be present with a copy of the manual and drawings to receive instructions Many difficu...

Страница 5: ...h U S customary units in brackets Figures are not drawn to scale This manual contains the installation safety operation and maintenance procedures for the CxP press machines This includes the Connecto...

Страница 6: ...point The wire cross section must be at least 10 mm2 The main power disconnect switch is provided in the rear panel of the machine and is clearly marked When it is in the ON position it is mechanicall...

Страница 7: ...are mounted on the lower left and lower right front corners of the press Though they are clearly visible an operator should purposely note their position and understand their operation in case of an e...

Страница 8: ...ht and left sides of the machine Secure Eye Bolts to the holes Anchor similar Eye Bolts into the floor below the machine Secure the machine to the floor using chain or cable 2 Fabricate steel angle pl...

Страница 9: ...to not harm the back windows of the machine NOTE Lift from bottom of structure Keep forks spread as wide as possible for better stability Initial Assembly 1 Using the four supplied Foot Levelers PN 22...

Страница 10: ...ter Power Switch The system will boot to the home screen The default username Administrator has a default password of administrator NOTE Administrator Customer Owner should change the initial login pa...

Страница 11: ...ottom of frame 3 Install customer supplied 3 conductor power cord appropriate for the available voltage and current capacity 200 240VAC single phase 6A on back of CSP 4 Route customer supplied 3 condu...

Страница 12: ...th a forklift Use 2x4 or equivalent wood blocking between underside of Top Horizontal Frame Plates see Figure 5 and forklift blades Alternately the machine may be lifted by lifting on the bottom frame...

Страница 13: ...manufacture date and electrical specification are given on the label on the left side of the machine as shown in Figure 12 Figure 12 Electric Supply Circuit Refer to the Facilities Labeling on the le...

Страница 14: ...ng the connectors into the board are no longer acceptable The CxP being an electric servo driven press precisely controls the force and speed of each pressing cycle In addition to control quality feed...

Страница 15: ...C 15 of 92 Layout Dimension CBP 5T Mk II Width 836 mm 32 9 in Depth 665 mm 26 2 in Height 962 mm 37 9 in Figure 13 Dimension CSP 5T Mk II Width 836 mm 32 9 in Depth 665 mm 26 2 in Height 1775 mm 69 9...

Страница 16: ...CMP 5T Mk II Width 1205 mm 47 4 in Depth 1176 mm 46 3 in Height 1752 mm 69 0 in Not including monitor Figure 15 Dimension CMP 10T Mk II Width 1398 mm 55 0 in Depth 1290 mm 50 8 in Height 1936 mm 76 2...

Страница 17: ...efficiency by limiting the stroke travel per cycle It can also be very convenient to use the press head as a tool support for unstable tool connector situations Additionally the Press has a Press Head...

Страница 18: ...r This is the most widely used technique because it limits the stress to the assembly but does not require great accuracy for board thickness measurement 5 FORCE GRADIENT Monitors the rate of change o...

Страница 19: ...Height Extension The CMP height extension option lifts the machine to a standing height From table top to floor with the caster wheels measures 902mm see Figure 17 This machine should be installed by...

Страница 20: ...gonomics so a person does not have to reach so far under the machine Machine Specific Configuration The main screen is always displayed at startup or when no operator is logged on Pressing the TE logo...

Страница 21: ...screen The operator toolbar along the bottom of screen contains buttons that link to the primary screens used by an operator during production The System drop down menu located along the top toolbar c...

Страница 22: ...side of the upper toolbar to display the Operator screen Attempting to navigate to another screen prior to logging in will redirect the user to the Operator screen automatically Once the user has suc...

Страница 23: ...92 Figure 23 Select the password entry field and enter your password using a physical keyboard or the on screen keypad Press Login to validate the user s credentials and complete the login process se...

Страница 24: ...ically by case Select the Load Sequence button to load the selected sequence Once the sequence has been loaded successfully the user will automatically be taken to the Production screen Select the Del...

Страница 25: ...been loaded for the current board See the Start Pressing section for details on information that may be requested before pressing each board The run screen will display showing a rendering of the PCB...

Страница 26: ...to height The offset shown when this button is pressed applies to the next connector to be pressed in the current sequence When changing an offset verify the name of the connector in the info panel i...

Страница 27: ...n A combination of any all or none of these various conditions may be part of a sequence prior to pressing Required information can be typed from the keyboard entered via the touch screen or if the op...

Страница 28: ...ntering the holes The connector below the head is not the one expected the PCB is in the wrong position There is an error in the Press Profile file prs such that the head contacts the tool before expe...

Страница 29: ...IXTURES This section defines the general requirements for connector pressing tools and fixtures platens that will be used in the press In most cases insertion tools and fixtures used in other manual p...

Страница 30: ...base which is an sqlite database file It contains all the necessary information about the mechanical pressing tools that are used during the pressing process The editor can be accessed either from the...

Страница 31: ...Figure 33 Purpose The Connector Editor see Figure 33 is used to view and modify the connector data base which is an sqlite database file The editor can be accessed from the Editors drop down menu All...

Страница 32: ...s the minimum acceptable force per pin It is referenced in the pressing profile Max Force Pin This is the maximum acceptable force per pin It is referenced in the pressing profile User Force Pin This...

Страница 33: ...is selected in the Profile Editor Comments This is a field for useful comments The Profile Editor Purpose The Profile Editor Figure 34 Figure 35 and Figure 36 is used to view and modify pressing profi...

Страница 34: ...409 35001 Rev C 34 of 92 Figure 35 Figure 36...

Страница 35: ...ed Percent Above Range Sample or PARS In this technique the connector s pin resisting force while pressing is sampled and averaged over a distance Range before final seating to the board surface The f...

Страница 36: ...e of this step Step Number This entry is used to specify where in the profile the step will be located sequentially Speed mm s or in s This is the speed target for the current step in the process The...

Страница 37: ...ight Action This defines the action to be taken when the height at this step is reached as shown in Figure 40 Actions are selected from the drop down menu The available actions are Next Step This dire...

Страница 38: ...s above except the percent start height and distance values are obtained from the connector database entry for this connector type Force Gradient This technique monitors the rate of change of force to...

Страница 39: ...save the current step being editied if it has not been validated To save the profile under a different name press Copy to duplicate the current profile and Save to save under a different name Copy Pr...

Страница 40: ...not the process continues on line 5 to attempt a repress of a previously pressed full or partial press connector 3 Press until the connector is within 0 25 mm of the desired seated height When this po...

Страница 41: ...is pressed to within generally accepted height tolerance and the maximum force per pin is not exceeded 8 This line gives a destination below the nominal seated height and terminates on the maximum for...

Страница 42: ...Save to store the condition under a new condition name The Condition Editor can be accessed using the Editors drop down menu Figure 45 Explanation Each condition step typically consists of three parts...

Страница 43: ...entry Selecting Save will save the condition to the database Multi Step Condition Select this checkbox to allow this condition to have multiple steps Deselect this check box if this is a single step c...

Страница 44: ...valuated Status This dropdown is displayed when the Status result mode is selected The press result status can be either Complete or Error This is the most basic way to evaluate the press result Code...

Страница 45: ...nner is not available Message Class This dropdown selects the color styling of the message not available for User Sign Off type messages which default to Info class Info Blue colored message styling E...

Страница 46: ...ing Cancel will discard changes to the settings Figure 47 Speed This entry field specifies the movement speed of the press head while performing the board measurement Probe Height This entry field spe...

Страница 47: ...ach message frame received from the COM port device Stop Bits This dropdown selects the number of stop bits used in each message frame received from the COM port device Parity This dropdown selects th...

Страница 48: ...mber characters to read from the device Minimum Data Length This entry field specifies the minimum number of characters that must be read from the device for a successful scan Parse substring starting...

Страница 49: ...that is shown while waiting to read data from the COM port device Enable Keyboard Entry Selecting this check box allows the user to enter data using the onscreen keyboard as an alternative to reading...

Страница 50: ...When operation will complete as true as long as no communication errors occur when communicating with the PPS tool regardless of the data that is received back from the tool If Response Data Meets Co...

Страница 51: ...er response should cause the When condition to evaluate to true When Boilerplate Only available for Get Boilerplate command when Response Data Meets Condition is selected These entry field specifies w...

Страница 52: ...essages on the screen This output type is useful for providing status updates or clearing old messages Message Editor This button opens the When Message Editor window used to customize the message dis...

Страница 53: ...ble This checkbox enables the data display feature that allows result data from the When operation to be displayed in the message text using the data variable not available for Close Message or Clear...

Страница 54: ...ype selected in the Machine Configuration PPS Tool Only available if PPS Tool enabled This output type is used to send a command to the PPS Tool independent of the connector pressing operation If PPS...

Страница 55: ...xecuting the Then or Else operation the condition will complete and abort the press sequence The first step in the press sequence will be loaded and executed Next Step Only available for multi step co...

Страница 56: ...ication to the Measure Board Thickness condition is to adjust the measurement Probe Height to the correct height based on the measurement probe being used see Figure 55 The Probe Height can be adjuste...

Страница 57: ...e 57 for the barcode scanner being used the list of available COM Port devices can be refreshed on the system settings screen Modify the other COM Port Settings as needed to work with the barcode scan...

Страница 58: ...to the When parse substring matches field since that is the exact substring from the model number that must be verified see Figure 59 Figure 59 Sequence Editor Purpose The Sequence Editor Figures 52 5...

Страница 59: ...ure 60 Part Viewer Mode The part viewer mode determines the type of board display shown during runtime The part viewer is also display in the sequence editor next to the board dimensions entry field P...

Страница 60: ...or example manufacturer A may be the prime source for a given connector but B is also approved as interchangeable on this board If this box is checked the operator will be offered a selection of possi...

Страница 61: ...ator chooses the connector type to press from a list The press will press this same connector each time until the operator chooses another one This mode is often used for PCB repair activity Figure 62...

Страница 62: ...ption if available will enable the PPS tool for the connector step Start Press Automatically Selecting this option will automatically start the pressing operation for this connector step when it is re...

Страница 63: ...at enables the detection of fewer and smaller bent or stubbing pins Bent Pin Error Detection Machines will detect an error when force is detected in the Early Contact Detection Zone With SensiPress Te...

Страница 64: ...can detect a bent pin very close to the unseated tool top Use press data from good terminations to tune this value 4 Line 1 and 2 determine the Early Contact Detection Zone 1 035 gives us a range of...

Страница 65: ...be needed to tune the profile correctly Bent Pin Press Figure 67 Profile Optimization For best performance It may be necessary to tailor a profile for each connector or family of connectors The speed...

Страница 66: ...t to eliminate sources of variation as much as possible Figure 68 Board Fixture Flatness Any curvature in either the PCB or fixture will affect the height at which the pressing force begins Curvature...

Страница 67: ...me tool or fixture it is recommended to dedicate the tooling combination to a specific machine and tune the profile on that machine to match the tooling An alternative option would be to apply a uniqu...

Страница 68: ...jog buttons are pressed Pressing the Goto Position button will move the press head to the position specified in the Position entry field The progress bar on the right shows the current position of the...

Страница 69: ...puts subpanel see Figure 73 shows the status of all standard machine digital outputs Clicking on an output icon will toggle the corresponding output on off A green icon with a checkmark indicates the...

Страница 70: ...he Tare Load Cells button These values indicate the current offset from the raw force reading that is used to correctly set the zero point for each load cell Figure 75 Calibration Panel The Calibratio...

Страница 71: ...409 35001 Rev C 71 of 92 Figure 77...

Страница 72: ...409 35001 Rev C 72 of 92 Figure 78 Figure 79...

Страница 73: ...oad is applied to be sure all clearance is eliminated from the various head components such as the ball screw and the head to structure air gap Since the head cannot actually travel all the way to thi...

Страница 74: ...umber 2216917 1 see Figure 81 Figure 81 Remove centering tool and then manually lower anvil to just above load cell The Calibrate button will open the calibration certificate form window The user must...

Страница 75: ...409 35001 Rev C 75 of 92 Figure 82 Figure 83...

Страница 76: ...ortion of the screen shows the message history The Suppress Ping Pong checkbox can be used to filter out ping pong messages that are only used to verify the connection between HMI and middleware still...

Страница 77: ...n be used to replay a series of actions carried out by the user Use the Send Message button to send the message to the middleware after entering a valid message into the text box The Export Message Hi...

Страница 78: ...ndard press and machine log files The MachineData directory contains the calibration log files Press the Export Selected Log button to save the selected log file to an external storage device Press th...

Страница 79: ...the HMI to display temperature as either degrees Fahrenheit or degrees Celsius Decimal Format set how the HMI displays the decimal separator as period Or comma Language set the language that the HMI...

Страница 80: ...rdware keyboard to trigger the Action Button on the Production screen This feature allows the user to initiate a connector press using the hardware keyboard instead of the touchscreen The Refresh COM...

Страница 81: ...a USB drive Do not unzip the update file Plug the USB drive into the HMI USB port on the side of the machine Press the Update Machine Software button and select the update zip file using the file bro...

Страница 82: ...in and use the Add Operator button on the Operator screen A new user s access will be limited base the Operator Type selected when creating a new user When modifying an existing user s account only ad...

Страница 83: ...erator type from the drop down menu which defines which screens and features the user will able to access The available operator types or access levels are in hierarchical order Administrator Maintena...

Страница 84: ...about the Beckhoff PLC controller used in the machine This screen is primarily for use by TE personnel for troubleshooting purposes Beckhoff Remote Desktop The Beckhoff Remote Desktop screen is used t...

Страница 85: ...commands for setup and troubleshooting The PPS Viewer screen will only be available if PPS is enabled for the machine The Basic Commands tab see Figure 95 provides access to the most commonly used PPS...

Страница 86: ...s to commands to view information about the PPS tool and about the tool setup Figure 96 The Setup Commands tab see Figure 97 provides access to commands for setting up PPS tool or PPS tool circuit boa...

Страница 87: ...ikely the machine has been exposed to one extreme voltage surge or several significant surges such as might be generated by nearby lightning strikes to the power lines supplying the facility If the LE...

Страница 88: ...tative maintenance schedule for these machines ITEM DAILY WEEKLY QUARTERLY YEARLY Blow Machine Off Wipe Machine Down Inspect Wires and Hoses Oil as Indicated Above Torque Head Bolts Drain Moisture Sep...

Страница 89: ...1 KIT SPARE PARTS CBP E NOTES Identify kit per TE Specification 115 67 12 part number revision letter and country of origin Kit 2216172 1 is used with all top level CSP configurations refer to drawing...

Страница 90: ...connector detection Clean Quiet Energy efficient CE Compliant Specifications CBP 5T Mk II Force 44 kN 5 ton Force sensitivity 50 N 12 lbf Z axis travel 50 mm 2 in Z axis speed up to 8 mm 31 in sec Po...

Страница 91: ...240 VAC 1 Phase 10 A Dimensions 766 mm Wide X 612 mm Deep X 960 mm High 31 in Wide X 25 in Deep X 38 in High Weight Approximately 1130 kg 2500 lbs Options Bar Code Scanner ACAL Unit PPS Tooling CSP 5T...

Страница 92: ...2 of 92 APPENDIX C ELECTRICAL MECHANICAL SCHEMATICS CBP 5T CMP 5T AND CMP 10T TE DWG NUMBER DESCRIPTION REVISION 2216706 SCHEMATIC ELECTRICAL B CSP 5T TE DWG NUMBER DESCRIPTION REVISION 2216052 SCHEMA...

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