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409-35036 

Rev A 

of 15

 

2  Safety 

When reading this manual, pay particular attention to DANGER, CAUTION, and NOTE statements. 

DANGER 

Denotes an imminent hazard that can result in moderate or severe injury. 

CAUTION 

Denotes a condition that can result in product or equipment damage. 

NOTE 

Highlights special or important information. 

Read all instructions, warnings, and cautions carefully. Follow all safety precautions to avoid personal injury or 
property damage during system operation. TE Connectivity cannot be responsible for damage or injury 
resulting from unsafe product use, lack of maintenance, or incorrect product operation. Contact TE Connectivity 
when in doubt as to the safety precautions and operations. Failure to comply with the following cautions and 
warnings can cause injury and equipment damage. 

2.1  Safety precautions 

DANGER 

Always wear approved personal protective gear while operating hydraulic equipment. 

DANGER 

To avoid injury, keep hands and feet away from the cylinder and work piece during operation. 

DANGER 

Do not exceed equipment ratings. Never attempt to lift a load that exceeds the capacity of the cylinder. Overloading can cause 
injury and equipment failure. The cylinders are designed for a maximum pressure of 700 bars. The nominal pressure is set to 
565 bar. Do not connect a cylinder to a pump with a higher pressure rating. 

DANGER 

To prevent over-pressurizing the system, the pump is equipped with a relief valve. This valve is set at the factory. Do not 
adjust or remove the relief valve. Doing so can cause injury or equipment damage. 

CAUTION 

The system operating pressure must not exceed the pressure rating of the lowest rated component in the system. Install 
pressure gauges in the system to monitor operating pressure. These gauges tell you what is happening in the system. 

CAUTION 

Do not damage the hydraulic hose. Avoid sharp bends and kinks when routing hydraulic hoses. Using a bent or kinked hose 
causes severe backpressure that internally damages the hose, leading to premature hose failure. 

CAUTION 

Do not drop heavy objects on the hose. A sharp impact can damage the hose wire strands. Applying pressure to a damaged 
hose can cause it to rupture. 

CAUTION 

Do not lift hydraulic equipment by the hoses or swivel couplers. Use only the carrying handle or other means of safe transport. 

CAUTION 

Keep hydraulic equipment away from flames and heat. Excessive heat softens fillings and seals, resulting in fluid leaks. Heat 
also weakens hose materials and fillings. For optimum performance, do not expose equipment to temperatures of 65 °C  
[150 °F] or higher. Protect hoses and cylinders from weld spatter. 

 

 

Содержание 523199-3

Страница 1: ...TE 523199 3 Hydraulic Foot Pump Part number 523199 3 Customer Manual 409 35036 5 JUN 2023 Rev A Original instructions...

Страница 2: ...ctions Many difficulties can be avoided in this manner When calling the Support Center be ready with the following information Customer name Customer address Person to contact name title telephone num...

Страница 3: ...tion 10 5 1 Before using the pump 10 5 2 Using a two speed pump 10 5 3 Single acting application with a release valve 11 6 Maintenance 12 6 1 Removing air 12 6 2 Hydraulic fluid 13 6 2 1 Keeping the f...

Страница 4: ...ed these warnings could result in severe injury from harmful fumes or burns from flying debris CAUTION Do not perform any service or maintenance other than as described in this manual Injury or damage...

Страница 5: ...s with inches in brackets Figures are for reference only and are not drawn to scale Figure 1 Pump dimensions NOTE The height of the lever when raised is 433 mm 17 05 Table 1 Specifications Specificati...

Страница 6: ...gauge 8 Release valve handle The pump is used to actuate hydraulic crimping heads that operate at a pressure of 8 000 to 8 400 psi 552 to 579 bar only Use hydraulic hose assembly 523237 8 Table 2 8 20...

Страница 7: ...r a maximum pressure of 700 bars The nominal pressure is set to 565 bar Do not connect a cylinder to a pump with a higher pressure rating DANGER To prevent over pressurizing the system the pump is equ...

Страница 8: ...Connections must be secure and leak free Overtightening can cause permanent thread failure or cause high pressure fittings to split at pressures lower than their rated capacities These failures can c...

Страница 9: ...oose ends from the tape Leave the first thread free of tape so that it does not shed into the hydraulic system 2 Insert the male coupling of the hydraulic hose into the female coupling on the pump 3 T...

Страница 10: ...roke 5 1 Before using the pump 1 Verify that all system fittings and connections are tight and free of leaks 2 Check the fluid level in the reservoir Add hydraulic fluid if necessary see section 6 2 5...

Страница 11: ...tools on the release valve handle Doing so can damage the pump and cause it to malfunction Figure 5 Closing the release valve 2 Operate the lever to generate hydraulic power for the system The pressu...

Страница 12: ...vented pumps only 2 Close the release valve see Figure 5 3 Position the pump at a higher elevation than the crimping head Figure 6 Figure 6 Removing air 1 Air 2 Direction of air flow 4 Position the c...

Страница 13: ...acted extended if using a pull cylinder Failure to do so forces more fluid into the reservoir than it can hold This can rupture the casing causing injury and equipment damage 1 Remove the fill cap Fig...

Страница 14: ...ing fluid from flowing out of the pump 4 Remove air from the system if needed see section 6 1 5 Verify that the fluid level is still correct 6 Reinstall the fill cap 7 Dispose of the used fluid as req...

Страница 15: ...rnal leakage in pump Contact TE for service section 8 Cylinder retracts slowly partly or not at all Release valve is closed Open the valve Overfilled reservoir Drain fluid to fill line Figure 7 Loose...

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