background image

 

 

409-35036 

Rev A 

15 

of 15

 

7  Troubleshooting 

Use Table 4 to determine whether a problem exists. For repair service, contact TE Connectivity (see section 8)

Table 4: Troubleshooting guide 

Problem 

Possible causes 

Remedy 

Cylinder advances slowly, 
intermittently, or not at all 

Low hydraulic fluid in reservoir 

Add fluid (section 6.2.2) 

Release valve is open 

Close the valve 

Loose hydraulic coupler 

Tighten all couplers 

Excessive load 

Reduce load to rated tonnage 

Air trapped in system 

Remove air (section 6.1)

 

Binding cylinder plunger 

Check cylinder for damage. Contact TE 
for service (section 8). 

Cylinder advances, but 
does not hold pressure 

Leaking connection 

Tighten connections and check for leaks 

Leaking seals 

Locate leaks and contact TE for service 
(section 8). 

Internal leakage in pump 

Contact TE for service (section 8).

Cylinder retracts slowly, 
partly, or not at all 

Release valve is closed 

Open the valve 

Overfilled reservoir 

Drain fluid to fill line (

Figure 7

) 

Loose hydraulic coupler

 

Tighten all couplers

 

Air trapped in system

 

Remove air (section 6.1)

 

Hose internal diameter too small 

Use larger hose 

Broken cylinder retractions spring 
or other cylinder damage 

Contact TE for service (section 8).

8  Replacement and repair 

DANGER 

To avoid personal injury, 

always

 remove the battery from the tool 

before

 performing any maintenance on the crimping tool. 

Order replacement parts through your TE representative. You can also order parts by the following methods: 

 

Go t

TE.com

 and click the 

Shop TE

 

Store

 link at the top of the page. 

 

Call +1 800 522 6752. 

For field service, go to the 

Service and Repair

 page on the TE website. 

9  Revision summary 

Since the last revision of this document, the following changes were made: 

 

Initial release 

Содержание 523199-3

Страница 1: ...TE 523199 3 Hydraulic Foot Pump Part number 523199 3 Customer Manual 409 35036 5 JUN 2023 Rev A Original instructions...

Страница 2: ...ctions Many difficulties can be avoided in this manner When calling the Support Center be ready with the following information Customer name Customer address Person to contact name title telephone num...

Страница 3: ...tion 10 5 1 Before using the pump 10 5 2 Using a two speed pump 10 5 3 Single acting application with a release valve 11 6 Maintenance 12 6 1 Removing air 12 6 2 Hydraulic fluid 13 6 2 1 Keeping the f...

Страница 4: ...ed these warnings could result in severe injury from harmful fumes or burns from flying debris CAUTION Do not perform any service or maintenance other than as described in this manual Injury or damage...

Страница 5: ...s with inches in brackets Figures are for reference only and are not drawn to scale Figure 1 Pump dimensions NOTE The height of the lever when raised is 433 mm 17 05 Table 1 Specifications Specificati...

Страница 6: ...gauge 8 Release valve handle The pump is used to actuate hydraulic crimping heads that operate at a pressure of 8 000 to 8 400 psi 552 to 579 bar only Use hydraulic hose assembly 523237 8 Table 2 8 20...

Страница 7: ...r a maximum pressure of 700 bars The nominal pressure is set to 565 bar Do not connect a cylinder to a pump with a higher pressure rating DANGER To prevent over pressurizing the system the pump is equ...

Страница 8: ...Connections must be secure and leak free Overtightening can cause permanent thread failure or cause high pressure fittings to split at pressures lower than their rated capacities These failures can c...

Страница 9: ...oose ends from the tape Leave the first thread free of tape so that it does not shed into the hydraulic system 2 Insert the male coupling of the hydraulic hose into the female coupling on the pump 3 T...

Страница 10: ...roke 5 1 Before using the pump 1 Verify that all system fittings and connections are tight and free of leaks 2 Check the fluid level in the reservoir Add hydraulic fluid if necessary see section 6 2 5...

Страница 11: ...tools on the release valve handle Doing so can damage the pump and cause it to malfunction Figure 5 Closing the release valve 2 Operate the lever to generate hydraulic power for the system The pressu...

Страница 12: ...vented pumps only 2 Close the release valve see Figure 5 3 Position the pump at a higher elevation than the crimping head Figure 6 Figure 6 Removing air 1 Air 2 Direction of air flow 4 Position the c...

Страница 13: ...acted extended if using a pull cylinder Failure to do so forces more fluid into the reservoir than it can hold This can rupture the casing causing injury and equipment damage 1 Remove the fill cap Fig...

Страница 14: ...ing fluid from flowing out of the pump 4 Remove air from the system if needed see section 6 1 5 Verify that the fluid level is still correct 6 Reinstall the fill cap 7 Dispose of the used fluid as req...

Страница 15: ...rnal leakage in pump Contact TE for service section 8 Cylinder retracts slowly partly or not at all Release valve is closed Open the valve Overfilled reservoir Drain fluid to fill line Figure 7 Loose...

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