background image

 

 

409-35036 

Rev A 

of 15

 

DANGER 

Do not handle pressurized hoses. Escaping oil under pressure can penetrate the skin, causing serious injury. If oil is injected 
under the skin, see a doctor immediately. 

DANGER 

Use hydraulic cylinders only in a coupled system. Never use a cylinder with unconnected couplers. If the cylinder becomes 
extremely overloaded, components can fail catastrophically causing severe injury. 

CAUTION 

Hydraulic equipment must only be serviced by a qualified hydraulic technician. For repair service, contact TE Connectivity (see 
section 8, 

Replacement and repair

). To protect your warranty, use only the hydraulic fluid specified in section 6.2

.

 

DANGER 

Replace worn or damaged parts only with genuine original parts. Standard grade parts can break, causing injury and 
equipment damage. Original parts are designed to fit properly and withstand high loads. 

CAUTION 

Carry the pump only by the pump frame. Lifting the pump by the hose can damage the hose or the pump. 

DANGER 

To avoid injury, 

never

 try to return more hydraulic fluid to the reservoir than it can hold. The pump has a non- vented reservoir. 

High pressure in the reservoir can rupture the casing, causing injury and equipment damage. 

DANGER 

Make sure all hose connections are tightened, but not over-tightened. Connections must be secure and leak-free. 
Overtightening can cause permanent thread failure, or cause high-pressure fittings to split at pressures lower than their rated 
capacities. These failures can cause injury. 

DANGER 

System might be pressurized. To avoid injury, always release the pressure from the system before changing the crimping 
head or die assembly or before disconnecting any connections from the pump. 

DANGER 

Never operate the pump without a hose assembly and crimping head attached to the pump. Doing so can cause injury. 

2.2  Restriction on hazardous substances 

For Information on the occurrence and location of all substances subject to the Restriction of Hazardous 
Substances (RoHS) Directive, refer to the TE Connectivity 

Product Environmental Compliance

 page. 

Enter part numbers in the 

Search by part # or keyword

 field at the top of the page. 

3  Receiving and inspection 

The pump is inspected before shipment. When it arrives at your facility, inspect it immediately to ensure that it 
was not damaged during shipping. 

1.  In a well-lighted area, carefully uncrate the pump and inspect each component as it is removed from 

the crate. 

2.  Thoroughly inspect each component for evidence of damage that might have occurred in transit. If any 

of the components are damaged, file a claim against the carrier and notify TE Connectivity 
immediately. 

3.  Keep this manual and all drawings and product samples with the kit for the benefit of operation and 

maintenance personnel. 

 

 

Содержание 523199-3

Страница 1: ...TE 523199 3 Hydraulic Foot Pump Part number 523199 3 Customer Manual 409 35036 5 JUN 2023 Rev A Original instructions...

Страница 2: ...ctions Many difficulties can be avoided in this manner When calling the Support Center be ready with the following information Customer name Customer address Person to contact name title telephone num...

Страница 3: ...tion 10 5 1 Before using the pump 10 5 2 Using a two speed pump 10 5 3 Single acting application with a release valve 11 6 Maintenance 12 6 1 Removing air 12 6 2 Hydraulic fluid 13 6 2 1 Keeping the f...

Страница 4: ...ed these warnings could result in severe injury from harmful fumes or burns from flying debris CAUTION Do not perform any service or maintenance other than as described in this manual Injury or damage...

Страница 5: ...s with inches in brackets Figures are for reference only and are not drawn to scale Figure 1 Pump dimensions NOTE The height of the lever when raised is 433 mm 17 05 Table 1 Specifications Specificati...

Страница 6: ...gauge 8 Release valve handle The pump is used to actuate hydraulic crimping heads that operate at a pressure of 8 000 to 8 400 psi 552 to 579 bar only Use hydraulic hose assembly 523237 8 Table 2 8 20...

Страница 7: ...r a maximum pressure of 700 bars The nominal pressure is set to 565 bar Do not connect a cylinder to a pump with a higher pressure rating DANGER To prevent over pressurizing the system the pump is equ...

Страница 8: ...Connections must be secure and leak free Overtightening can cause permanent thread failure or cause high pressure fittings to split at pressures lower than their rated capacities These failures can c...

Страница 9: ...oose ends from the tape Leave the first thread free of tape so that it does not shed into the hydraulic system 2 Insert the male coupling of the hydraulic hose into the female coupling on the pump 3 T...

Страница 10: ...roke 5 1 Before using the pump 1 Verify that all system fittings and connections are tight and free of leaks 2 Check the fluid level in the reservoir Add hydraulic fluid if necessary see section 6 2 5...

Страница 11: ...tools on the release valve handle Doing so can damage the pump and cause it to malfunction Figure 5 Closing the release valve 2 Operate the lever to generate hydraulic power for the system The pressu...

Страница 12: ...vented pumps only 2 Close the release valve see Figure 5 3 Position the pump at a higher elevation than the crimping head Figure 6 Figure 6 Removing air 1 Air 2 Direction of air flow 4 Position the c...

Страница 13: ...acted extended if using a pull cylinder Failure to do so forces more fluid into the reservoir than it can hold This can rupture the casing causing injury and equipment damage 1 Remove the fill cap Fig...

Страница 14: ...ing fluid from flowing out of the pump 4 Remove air from the system if needed see section 6 1 5 Verify that the fluid level is still correct 6 Reinstall the fill cap 7 Dispose of the used fluid as req...

Страница 15: ...rnal leakage in pump Contact TE for service section 8 Cylinder retracts slowly partly or not at all Release valve is closed Open the valve Overfilled reservoir Drain fluid to fill line Figure 7 Loose...

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