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409-35036 

Rev A 

of 15

 

SAFETY PRECAUTIONS 

 AVOID INJURY 

 READ THIS FIRST! 

NOTE 

Keep all decals clean and legible. Replace them when 
necessary. 

DANGER 

Inspect the tool and jaws/dies before each use. 
Replace any worn or damaged parts. A damaged or 
improperly assembled tool can break and strike nearby 
personnel. 

Failure to observe this warning could result in severe 
injury or death. 

DANGER 
ELECTRIC SHOCK HAZARD 

 

This tool is not insulated. When using this unit near 
energized electrical lines, use proper personal 
protective equipment. 

Failure to observe this warning could result in severe 
injury or death. 

DANGER 

Denotes an imminent hazard that can result in 
moderate or severe injury. 

SKIN INJECTION HAZARD 

 

Do not use hands to check for oil leaks. Highly 
pressurized oil punctures the skin, causing serious 
injury, gangrene, or death. If injured, seek immediate 
medical help to remove the oil. 

CAUTION 

Do not place the tool in a vise. The crimping tool is 
designed for hand-held operation. 

Protect the crimping tool from rain and moisture. Water 
damages the crimping tool and battery. 

Failure to observe these precautions can result in injury 
or property damage. 

DANGER 
FIRE HAZARD 

 

Do not use solvents or flammable liquids to clean the 
crimping tool. Solvents or flammable liquids could 
ignite and cause serious injury or property damage. 

Failure to heed these warnings could result in severe 
injury from harmful fumes or burns from flying debris. 

CAUTION 

Do not perform any service or maintenance other than 
as described in this manual. Injury or damage to the 
tool can result. 

Failure to observe these precautions can result in injury 
or property damage. 

Safeguards are designed into this application equipment to protect operators and maintenance personnel 
from most hazards during equipment operation. However, certain safety precautions must be taken by the 
operator and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, 
application equipment must be operated in a dry, dust-free environment. Do not operate equipment in a 
gaseous or hazardous environment. 

Carefully observe the following safety precautions before and during operation of the equipment: 

Always wear approved eye protection while operating 
equipment. 

Always turn off the main power switch and disconnect 
the electrical cord from the power source when 
performing repair or maintenance on the equipment. 

Always wear appropriate ear protection while using 
equipment. 

 

Never alter, modify, or misuse the equipment. 

Moving parts can crush and cut. Always keep guards 
in place during normal operation. 

Do not operate equipment if the guards are removed. 

Electrical shock hazard. 

Read and understand this entire document before 
using equipment. 

Always turn off the main power switch and disconnect 
the electrical cord from the power source when 
performing repair or maintenance on the equipment. 

 

 

Содержание 523199-3

Страница 1: ...TE 523199 3 Hydraulic Foot Pump Part number 523199 3 Customer Manual 409 35036 5 JUN 2023 Rev A Original instructions...

Страница 2: ...ctions Many difficulties can be avoided in this manner When calling the Support Center be ready with the following information Customer name Customer address Person to contact name title telephone num...

Страница 3: ...tion 10 5 1 Before using the pump 10 5 2 Using a two speed pump 10 5 3 Single acting application with a release valve 11 6 Maintenance 12 6 1 Removing air 12 6 2 Hydraulic fluid 13 6 2 1 Keeping the f...

Страница 4: ...ed these warnings could result in severe injury from harmful fumes or burns from flying debris CAUTION Do not perform any service or maintenance other than as described in this manual Injury or damage...

Страница 5: ...s with inches in brackets Figures are for reference only and are not drawn to scale Figure 1 Pump dimensions NOTE The height of the lever when raised is 433 mm 17 05 Table 1 Specifications Specificati...

Страница 6: ...gauge 8 Release valve handle The pump is used to actuate hydraulic crimping heads that operate at a pressure of 8 000 to 8 400 psi 552 to 579 bar only Use hydraulic hose assembly 523237 8 Table 2 8 20...

Страница 7: ...r a maximum pressure of 700 bars The nominal pressure is set to 565 bar Do not connect a cylinder to a pump with a higher pressure rating DANGER To prevent over pressurizing the system the pump is equ...

Страница 8: ...Connections must be secure and leak free Overtightening can cause permanent thread failure or cause high pressure fittings to split at pressures lower than their rated capacities These failures can c...

Страница 9: ...oose ends from the tape Leave the first thread free of tape so that it does not shed into the hydraulic system 2 Insert the male coupling of the hydraulic hose into the female coupling on the pump 3 T...

Страница 10: ...roke 5 1 Before using the pump 1 Verify that all system fittings and connections are tight and free of leaks 2 Check the fluid level in the reservoir Add hydraulic fluid if necessary see section 6 2 5...

Страница 11: ...tools on the release valve handle Doing so can damage the pump and cause it to malfunction Figure 5 Closing the release valve 2 Operate the lever to generate hydraulic power for the system The pressu...

Страница 12: ...vented pumps only 2 Close the release valve see Figure 5 3 Position the pump at a higher elevation than the crimping head Figure 6 Figure 6 Removing air 1 Air 2 Direction of air flow 4 Position the c...

Страница 13: ...acted extended if using a pull cylinder Failure to do so forces more fluid into the reservoir than it can hold This can rupture the casing causing injury and equipment damage 1 Remove the fill cap Fig...

Страница 14: ...ing fluid from flowing out of the pump 4 Remove air from the system if needed see section 6 1 5 Verify that the fluid level is still correct 6 Reinstall the fill cap 7 Dispose of the used fluid as req...

Страница 15: ...rnal leakage in pump Contact TE for service section 8 Cylinder retracts slowly partly or not at all Release valve is closed Open the valve Overfilled reservoir Drain fluid to fill line Figure 7 Loose...

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