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14. Safety Circuit Wiring

70A

BATTERY FUSE

BATTERY BOX

SAFETY

CONTACTOR

FRONT COVER

MAGNETIC INTERLOCK

SAFETY

RELAY

EMERGENCY

STOP BUTTON

MAIN

CONTROLLER

24V

GND

CONTACTOR

STATE

Safety Relay

- 24V

MIRROR

CONTACTS

12 22 32

R50955

Fuse - Blade -

30A - 32V

Bussmann ATC-30

1300573

Fuse - Blade -

4A - 32V

Bussmann

BK/ATC-4

1300589

Fuse - Blade -

1A - 32V

Bussmann

ATC-1

1300633

Fuse - Blade -

7.5A - 32V

Bussmann

BK/ATC-7 1/2

1300614

Fuse - Blade -

15A - 32V

Bussmann

BK/ATC-15

1300614

Fuse - Blade -

15A - 32V

Bussmann

BK/ATC-15

CB1

2300129

Circuit Breaker -

Resettable - 40A

Klixon 7851-13-

40i

LINEAR MOTORS

AND SOLENOID

BRUSH

MOTORS

VACUUM

MOTORS

RECYCLE

PUMP

LIGHT

I/O

BOARD

DRIVE

MOTOR

(L)

DRIVE

MOTOR

(R)

Figure: 27

A safety contactor is used to safely remove power from all motors and the UV sterilizer system

The safety contactor is controlled by a safety relay. The safety relay will open the safety contactor when

either the Emergency Stop Button is pressed or the front cover is opened.

The system main controller monitors the status of the safety contactor to alert the operator when the circuit

is tripped.

A main battery fuse is provided in the battery box to protect the primary power wiring.

Branch fuses are provided to protect the branch wiring to each of the motors and subsystems.

Important:

The components of the safety circuit are essential to the safe operation of the machine. Never tamper

with or substitute any safety component, serious damage or injury may result.

Содержание duobot 1850 CE

Страница 1: ...www intellibotrobotics com Rev B 01 09 17 TASKI SWINGOBOT 1650 CE TASKI SWINGOBOT 1650 CE UV USER MANUAL ...

Страница 2: ...em filters to 10 micron standard 1 micron optional for SWINGOBOT 1650 UV BRUSHES AND SQUEEGEE Pads Two counter rotating 15 drivers and pads Brush Head Pads are changeable without removing head from machine Scrubbing Width 29 73 66 cm Scrubbing Pressure 100 lbs 45 36 kg Squeegee 32 81 28 cm parabolic self centering swing style with plastic end rollers and quick change four edge reversible rubber bl...

Страница 3: ...rubber system please contact 2 1 Equipment Manufacturer Diversey Care Intellibot 12820 West Creek Parkway Suite B Richmond Virginia 23238 U S A Phone US 01 888 837 0002 Email ir service sealedair com Web www intellibotrobotics com 2 2 European Union Representative Diversey Europe Operations B V Maarssenbroeksedijk 2 3542 DN Utrecht Netherlands Email customerservice nl sealedair com Phone EU 31 030...

Страница 4: ...achine Physical or mental impairment of the user may result in serious injury to people property and or the machine In case of damage to safety relevant components such as the Emergency Stop switch safety interlock safety touch shields front door batter etc the machine must be stopped immediately Repair or replacement of the damaged component by a qualified service Unauthorized use or modification...

Страница 5: ... robotic floor scrubber system The following is a definition of the machine safety labels 7 1 Ratings Label Example machine ratings label SWINGOBot 1650 UV Robotic Floor Scrubber System Input 24V 53 2A 1280W Weight 208kg without battery pack 342kg with battery pack IPX4 September 11609 1105 0001 Diversey Europe Operations B V Maarssenbroeksedijk 2 3542 DN Utrecht Netherlands www sealedair com This...

Страница 6: ...ort the system on a grade exceeding 8 or the machine may tip over resulting in injury and or damage 7 3 Battery Warning Labels The following labels are used to warn and remind the operator maintenance and service personnel of specific hazards associated with the batteries used in this robotic floor scrubber system Figure 3 This is the attention symbol warning of hazards to persons and property Thi...

Страница 7: ...ion The robotic floor scrubbing system must be supervised at all times The operator must be able to react to situations that may endanger people or property Lack of Stairway Obstruction When using the robotic floor scrubbing system in autonomous mode all stairways and doorways must be blocked to prevent the unit from proceeding on an unintended path Stairways must be blocked to prevent the unit fr...

Страница 8: ...the operating environment and ensure that the machine is not used around objects or people that could be grabbed by the squeegee mechanism Machine Impact Hazard When in autonomous mode the robotic floor scrubber system uses sonar for locating objects in its path The sonar system cannot be relied on for safety It is possible for the sonar to malfunction or for personnel to be located in gaps betwee...

Страница 9: ... unprotected eyes and skin Never look directly at an illuminated UV lamp Never operate the unit with the lamp outside of the UV chamber Never operate the unit without the rubber boot in place 10 2 Mercury UV lamps contain Mercury a heavy metal Lamps should be recycled not disposed of in a landfill Recyclers accepting fluorescent lamps will typically also accept UV lamps The Mercury from a broken U...

Страница 10: ...7 Figure 8 6 Filters 7 Filter Wrench 8 Battery Pack 9 Parking Brake 14 11 12 13 10 Figure 9 10 Emergency Stop Button 11 User Interface 12 Standby Button 13 Touch Control Handlebar 14 Warning Lamp 15 Figure 10 15 Scrubber Head 16 Figure 11 16 Squeegee Assembly ...

Страница 11: ...ee uses a parabolic 32 inch 4 edge reversible blade system with a vacuum for pickup and recycling of used cleaning solution Figure 15 The used cleaning solution is returned to the tank where it is circulated through a filtration system Dirt and contaminates are removed from the cleaning solution and it is recycled for use in scrubbing TASKI Intellibot SWINGOBOT 1650 CE UV systems include an additi...

Страница 12: ... 3 The circulation pump provides flow for the cleaning solution 4 A flow sensor is used to detect and set an appropriate flow rate for effective scrubbing 5 Water valves provide flow regulation for wash water or recycling of the cleaning solution 6 Cleaning solution is distributed directly onto the scrubbing head 7 When not scrubbing the cleaning solution is recycled back to the tank and continual...

Страница 13: ... pump provides flow for the cleaning solution 4 The UV sterilization system includes a power supply UV ballast UV lamp and sterilization reactor to eliminate microorganisms from the recycled cleaning solution 5 A flow sensor is used to detect and set an appropriate flow rate for effective scrubbing 6 Water valves provide flow regulation for wash water or recycling of the cleaning solution 7 Cleani...

Страница 14: ... is the red switch located on the top right of the handlebar assembly Pressing the Emergency Stop Switch will interrupt power to the system The operator should be prepared to press the Emergency Stop Button at any time to address unintended operation or to avoid a hazardous situation in an emergency 1 Figure 21 1 Emergency Stop Button 13 2 Front Cover Interlock The front cover interlock is the red...

Страница 15: ...he robotic floor scrubber system includes four infrared floor sensors located underneath the machine The sensors measure the distance to the floor at each of the four corners and are used to detect drops in the floor such as a stairwell 1 1 1 1 Figure 26 1 Infrared Sensor During robotic operation the machine monitors this distance and will stop automatically if the distance exceeds a preset number...

Страница 16: ...ORS VACUUM MOTORS RECYCLE PUMP UV LIGHT I O BOARD DRIVE MOTOR L DRIVE MOTOR R Figure 27 1 A safety contactor is used to safely remove power from all motors and the UV sterilizer system 2 The safety contactor is controlled by a safety relay The safety relay will open the safety contactor when either the Emergency Stop Button is pressed or the front cover is opened 3 The system main controller monit...

Страница 17: ...f a second battery is also purchased it can be stored on the cart and charged while the machine is in use allowing for improved efficiency Figure 29 When using a charger on the battery cart ensure the charger cover is installed to maintain IPX4 protection 15 3 Removing the Battery Pack Before removing the battery ensure the parking brake is set Figure 30 Turn off the system by pressing the green s...

Страница 18: ...t is typical of a gel cell charger set at 20 Amps to initially overshoot to as much as 30 Amps and then settle back to around 20 Amps This is acceptable as long as it settles back to 20 Amp within a few seconds 16 1 Locating the Charger The location and mounting of the battery charger should be considered before charging the system or battery pack Figure 34 The battery charger connects to the high...

Страница 19: ...an and Spanish Perform the following to select the system interface language Turn on the system by pressing the standby button Wait approximately 2 minutes until the LOG IN screen is displayed 1 2 3 4 5 6 7 8 0 9 x Press the LOG IN key and enter your administrative password The prep guide will appear Touch the OK button to move to the home screen Figure 37 From the home screen press the right arro...

Страница 20: ...ion key to access the user setting screen 3 To inactivate an operator press the inactivate operator key This prevents an operator from accessing the machine 4 To edit or delete an existing operator press the operator name The following buttons are used to grant or revoke privileges from the user setting screen Pressing the manual mode button allows the operator to use the machine in manual mode Pr...

Страница 21: ...er system must be acclimated to the operating environment Failure to do so can result in condensation inside the machine shortening the life of critical components Allow the machine to acclimate one hour for every 9 F 5 C Gel cell batteries will lose charge if not maintained while in storage Ensure the batteries go through a full charge cycle before turning on the system 21 Weekly Safety Device Ch...

Страница 22: ... verify operation of the parking brake This procedure requires engaging the drive in manual mode Only use the slowest forward speed to verify operation of the parking brake If the parking brake fails using a higher speed reverse direction could result in damage to the machine property or injury to the operator Verify that the LOG IN screen is shown on the user interface and log into the system usi...

Страница 23: ...s to zero Press each of the six touch shield zones applying at least 1 5 lbf 6 7 Newtons of force Review the orange number and verify that the machine recorded each touch If the machine does not recognize any of the touch shield zones it is not safe to operate in robotic mode Turn off the machine by pressing and holding the standby button Do not use the system it must be repaired by a factory trai...

Страница 24: ...e the parking brake is in the locked position by moving the red lever to the left Figure 46 22 2 Power Off Ensure the machine is turned off 22 3 Remove Charging Cable If the system is being charged disconnect the battery charging cable from the system charging port The machine will not turn on with the charger mechanically connected 22 4 Remove Empty Canisters Remove both canisters using the suppl...

Страница 25: ...otective glasses gloves and apron is recommended Only use cleaning products recommended by TASKI Intellibot Use of products containing chlorine acids or unsuitable solvents may damage the machine and may be hazardous to the operator 22 10 System Power Up Perform the following steps to power up the system Turn on the system by pressing the standby button Wait approximately 2 minutes until the LOG I...

Страница 26: ...queegee and turn on the vacuum system Press the scrubber button to lower the head and activate the scrubber motors Press the forward arrow button to set the desired speed then squeeze the handlebar to engage the drive system 26 Hands Free Cleaning Three options are available for hands free cleaning Spot Clean Area Clean and Map Clean MODE WIDTH MIN WIDTH MAX END WALL FT M FT M Spot Clean 5 58 ft 1...

Страница 27: ... the starting location when the cleaning is complete For example the following is a Side T Right cleaning pattern Figure 51 The machine starting location is shown as 3 The machine ending location is shown as 4 Figure 52 Alternately the same Side T Right pattern can be chosen with the machine returning to the start location 2 ...

Страница 28: ...T Right Return L Left L Left Return Side T Left Side T Left Return L Right L Right Return Cross Left Cross Left Return T Left T Left Return Cross Right Cross Right Return T Right T Right Return U Style Right U Style Right Return Large Room Large Room Return U Style Left U Style Left Return Figure 53 ...

Страница 29: ...machine will spend a few moments calculating the cleaning plan before proceeding robotically The machine will continue to clean until it reached the end of the cleaning pattern To interrupt the cleaning pattern press the PAUSE button GO To resume the cleaning pattern after a pause press the GO button To terminate the cleaning pattern press the STOP button On the first pass of the cleaning area the...

Страница 30: ...k the pickup tube for obstructions 27 4 Clean Caster Wheels Inspect and clean the rear caster wheels Figure 55 27 5 Remove and Clean Filters Remove both canisters using the supplied filter wrench Remove the filters from the canisters and replace the canisters on the system and the filter wrench in it s holder Rinse and dry the filters to prepare for next use ...

Страница 31: ...iage X 28 1 Daily Maintenance Points Strainer Basket Empty large items into the trash and rinse thoroughly Primary Solution Filter Remove the primary solution filter from the machine Rinse and gently clean dirt and debris from the filter using a soft bristle brush Blue Secondary Filters Remove both blue secondary filters from the back of the machine Rinse and clean both filters Allow filters to ai...

Страница 32: ...eries whenever storing the machine 31 Troubleshooting MALFUNCTION POSSIBLE CAUSES TROUBLESHOOTING Machine without function Charger plugged into robot Unplug the charger Battery pack not engaged Push battery pack into place Battery not charged Load batteries Leaving water Water flow set too high Go to settings menu lower water valve setting default Dirty squeegee Wipe squeegee with rag Flip or repl...

Страница 33: ...orts the flow rate of cleaning solution dispensed onto the scrubber head Drive Motor Reports the speed of each drive wheel 33 Sonar Diagnostic The sonar diagnostic shows the distance measured in millimeters by each of the 17 sonar transceivers numbered 0 16 1 3 5 6 7 4 2 Figure 56 1 Sonar number 2 Detected distance 3 Location on machine 4 Software version 5 Next higher number 6 Next lower number 7...

Страница 34: ...form the diagnostic 36 Gyro Diagnostic The gyro diagnostic requires machine rotation it should only be performed in an open area where the machine can be rotated 360 degrees with room for the operator 2 4 5 7 6 3 1 Figure 59 1 Current heading Heading reading in degrees and hundredths of a degree 2 Scale factor 3 Reset button 4 Clockwise machine rotation 5 Counterclockwise machine rotation 6 Center...

Страница 35: ...ey 1 to select either WiFi or cellular modem for network communications The display will change to show parameters and signal strength for the chosen method 39 WiFi Diagnostic When using WiFi network communications the network may be configured with a Managed IP address that allows for connection to an external network or an Ad Hoc IP address for local wireless connection Figure 61 An Ad Hoc IP ad...

Страница 36: ...rt a priming cycle The cycle may be terminated by pressing the down arrow 2 Priming may take up to two minutes A priming failure may indicate an air leak in the plumbing check for loose canisters or missing o rings and restart the diagnostic Once priming is complete the measured flow rate should be within 0 03 gpm 0 11 lpm of the expected flow rate 43 Drive Motor Diagnostic The drive motor diagnos...

Страница 37: ... weight of operational machine 1133 18 lbs 514 kg Rated voltage 24V DC 24V DC Rated power nominal 1248 W 1248 W Fresh water tank nominal 5 14 gal 53 l Transportation Weight No Batteries 450 lbs 204 kg Machine weight with traction batteries transport weight no water 743 lbs 337 kg Sound pressure level Less than 75 dB A Less than 75 dB A Splash water guard IPX4 IPX4 Protection class III III ...

Страница 38: ...tion Content Description Rev 01 06 17 10 Healthcare UV User and Service Personnel Warnings on page 8 Text copy UV Healthcare Warnings Section Added B 01 06 17 Cover Image Large Taski Decal removed from Front Cover of Machine B ...

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