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Tanco Autowrap - E100

Operator’s Manual

41

Lubrication

1. Drive Chain & Sprocket  - Grease every 24 hours

2. Drive & Idler Roller Bearings - Grease every 24 hours

3. Lift Arm Pivot Pins - Grease every 24 hours

4. Tip Frame Pivot Pins - Grease every 24 hours

5. Hydraulic Cylinders - Grease every 24 hours

6. Dispenser Gears - Grease every 24 hours

7. Gearbox (Internal) - Grease every 12months

8. Motor Gear & Gearbox (External) - Grease every 24 hours

10. MAINTENANCE

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Содержание E100 SA

Страница 1: ...handbook E100 SA Autowrap E100 SA V 01 14 ENG OPERATOR S Innovation in Agricultural Machinery...

Страница 2: ...ECALS 2 2 INTRODUCTION 3 3 TECHNICAL SPECIFICATIONS 5 4 SAFETY PRECAUTIONS 7 5 BALE WRAPPING 12 6 MACHINE SETUP 14 7 CONTROLLER INFORMATION 25 8 ELECTRO HYDRAULICS 32 9 TROUBLESHOOTING 37 10 MAINTENAN...

Страница 3: ...these warning signs Review these decals and the operating instructions in the manual with your machine operators Ensure that these decals are always legible If they are not replace them 1 2 3 4 5 6 5...

Страница 4: ...RAP E100 is setup attached to tractor used and how it works and shall together with the spare part s list be a reference for mainte nance and troubleshooting So take good care of this book it is a par...

Страница 5: ...Tanco Autowrap E100 Operator s Manual 4 2 1 3 4 5 6 7 Item No Description 1 Swivel Axle 2 Load Arm 3 Jack 4 Hitch 5 Dispenser 6 Cut Tie Assembly 7 Turntable 2 INTRODUCTION...

Страница 6: ...nded 28 R P M Wrapping Table Speed max 30 R P M Maximum Bale Diameter 1500mm Maximum Bale Weight 1000 kg Pre Stretcher s 1 x 750mm Width 55 70 Stretch Hydraulic Connection Oil Pressure 150 bar Oil Amo...

Страница 7: ...Tanco Autowrap E100 Operator s Manual 6 2370 4359 2476 2085 4359 3805 3 TECHNICAL SPECIFICATIONS...

Страница 8: ...check the surrounding area beware of children Make sure there is sufficient visibility keep all people and animals away from the danger zone of the machine risk of protection 8 Carrying people or anim...

Страница 9: ...dentally Attaching Implements to Tractor 1 When attaching or removing the machine from the tractor position hydraulic lift control lever in such a way that it cannot be set off accidentally 2 When att...

Страница 10: ...ine malfunction and before adjusting maintaining or repairing the machine turn off engine and remove ignition key 2 Check tightness of nuts and bolts regularly Retighten if necessary 3 If the machine...

Страница 11: ...Load Arm 2 as shown in Fig 1 2 3 During transport the Safety Pin 2 must be fitted the opposite way as shown in Fig 1 3 4 Always raise lift Arm and fit Safety pin before transporting machine on public...

Страница 12: ...e at all times Danger zone is 5 meters 4 Beware of rotating turntable and all moving parts 5 If not operated correctly the bale could fly off the turntable The end support rollers must always be fitte...

Страница 13: ...arp end is pointed at the tractor It will then be easier to get the bale to lie correctly during packing It is easy for such a bale to turn forward in the direction in which it is pointing and therefo...

Страница 14: ...so be stored on their sides The layer of plastic is thicker here providing greater protection against piercing Bales should be covered with a tarpaulin or a fine mesh net to protect against birds and...

Страница 15: ...ieved by choosing one of three heights when connecting drawbar to the Chassis front adjustment plate 3 There are three types of drawbars available with this machine providing three hitching options de...

Страница 16: ...using the 3 pin Cobo plug A good reliable power supply is important so do not connect indirectly to the tractors electrics Polarity is important for the power supply if using a connector other than th...

Страница 17: ...il IT IS RECOMMENDED THAT THE TRACTOR HYDRAULIC FILTER ELEMENT TO BE REPLACED AND THERE AFTER MAINTAINED IN ACCORDANCE WITH THE MANUFACTURES RECOMMENDATIONS Control Levers Mount the control levers 1 i...

Страница 18: ...f A valve 1 mounted on the tipping frame is activated by link 3 This link is also connected to the chassis with bolt 2 The point during tipping where the cutter closes can be adjusted by moving the bo...

Страница 19: ...tion by the Bottom Latch Place the Roll on the Bottom Cone and release the Top Latch BEWARE OF FINGERS Pull the film between the rollers on the Dispenser Insert in the direction of the arrow as shown...

Страница 20: ...ear Bolt is fitted in Position 1 See Fig 6 8 the top set of gears provide the stretch 70 By removing the Gear Bolt from Position 1 and fitting it in Position 2 the bottom set of gears become the stret...

Страница 21: ...en the bale is on the table See Fig 6 9 the distance between the ends of the bale and the support rollers D should be 50mm Support Roller Adjustment See Fig 6 10 The support rollers have three adjustm...

Страница 22: ...st the chain tension loosed the bearing mounting bolts 2 Use the adjusting screw 4 to move the bearing and so adjust the chain tension Retighten the bearing mounting bolts Measure the distance from th...

Страница 23: ...o reduce the overall width of the machine for road transport To change the wheel position from working position P1 to the transport position P2 remove the Linch pin from the locking pin 4 Rotate the w...

Страница 24: ...forward and the latch 1 should come against the rocker plate when the table is turning in reverse Cut Start Accumulator Recharging See Fig 6 15 The Cut Start Cylinder is attached with an accumulator...

Страница 25: ...ion Turntable rotation forward and reserve The turntable should rotate forward at full speed and at slow speed in reverse NOTE Ensure that the turntable is parked in the tipping position Cut and Start...

Страница 26: ...erator Sounds an alarm at a preset number of wraps before the target number is reached Automatically senses when the bale wrap sequence ends and records it to each of these memory registers Grand Tota...

Страница 27: ...t The left hand section shows the current number of wraps and the right hand section shows the target number When the current number Target number the alarm will sound for 2 seconds and the display wi...

Страница 28: ...m An early warning alarm can be programmed to sound from 1 to 9 wraps before the target number is reached Depending on the setting the alarm will sound long beeps for up to 8 wraps short beeps for the...

Страница 29: ...ays for five seconds then defaults to channel 1 Press to select Select the desired store total A H This is now the default store and subsequent bale counts are stored there until another store is sele...

Страница 30: ...Press and hold for 5 seconds Channel 6 Bale Wrapping Speed Displays instantaneous rpm of the bale wrapper at 3 second intervals in the range 10 99 rpm An overs peed alarm will sound if the rpm exceeds...

Страница 31: ...wrap sequence The settings of these features are programmable in Level 2 To enter cut power and power on while holding CAL button Release after power on Press and release CAL to advance chevron to nex...

Страница 32: ...Tanco Autowrap E100 Operator s Manual 31 7 CONTROLLER INFORMATION...

Страница 33: ...l 32 8 ELECTRO HYDRAULICS Electro Hydraulics Note There are 3 basics which must ALWAYS be followed if the machine is to function correctly Free Return Max 10 bar Direct to Tank Working Pressure 185 ba...

Страница 34: ...operates the turntable rotation function pull the lever for forward rotation push the lever for slow reverse Note Make sure the load arm is the lowered position before the table is rotated The E100 ha...

Страница 35: ...Tanco Autowrap E100 Operator s Manual 34 8 ELECTRO HYDRAULICS...

Страница 36: ...Tanco Autowrap E100 Operator s Manual 35 8 ELECTRO HYDRAULICS...

Страница 37: ...to limit the turntable speed The hydraulic flow from the tractor must therefore be limited to a maximum of 26lt min to prevent the turntable going over the 30 revolutions per minute limit The controll...

Страница 38: ...it is recommended that it is 25 liters minute Note Max allowed oil amount is 40 liters minute Ensure that oil level in tractor s hydraulic system is correct and tractor s oil filter is changed regula...

Страница 39: ...will not function Turntable Autostop is not holding lever The Autostop should hold the turntable lever engaged after 1 revolution of the turntable Check the electric supply to the Autostop electromagn...

Страница 40: ...in the link Film is not cut cleanly Check condition of blade Film Dispenser Film not wrapping evenly on to bale Adjust the film dispenser height so the centre of the film is in line with the centre o...

Страница 41: ...the wrapping season When using high pressure washing apparatus care must be taken with the electrical installation Also make sure that water is not sprayed directly into the bearings etc Keep the con...

Страница 42: ...ngs Grease every 24 hours 3 Lift Arm Pivot Pins Grease every 24 hours 4 Tip Frame Pivot Pins Grease every 24 hours 5 Hydraulic Cylinders Grease every 24 hours 6 Dispenser Gears Grease every 24 hours 7...

Страница 43: ...not manufactured or having written approv al by the sellers have been fixed g Any second hand goods or parts thereof Any allegedly defective part or parts returned to the seller must be sent carriage...

Страница 44: ...CT TANCO AUTOWRAP MODEL E100 SA Autowrap SERIAL NO D14 391 D15 999 To which this declaration relates corresponds to the essential requirements of the Directive 2006 42 EC To conform to these essential...

Страница 45: ...1 Tanco Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange...

Страница 46: ...welches Teil Sie ben tigen 2 Haben Sie das ben tigte Teil identifiziert geben Sie die Teilnummer auf dem Bestellschein an mit dem Sie das die Ersatzteil e bestellen 3 Geben Sie bei jeder Bestellung di...

Страница 47: ...Frame Mounting 2 1 Montage du b ti de basculement 21 2 2 Getriebebefestigung 2 2 Gear Mounting 2 2 Montage de l engrenage 22 2 3 Schneid und Bindebet tigung 2 3 Cut and Tie Actuator 2 3 Actionneur de...

Страница 48: ...4 Tanco Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 1 FAHRGESTELL BAUGRUPPE 1 CHASSIS ASSEMBLY 1 CH SSIS...

Страница 49: ...5 Tanco Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 1 2 3 3A 2A 2B 2A 2C 1 1 FESTE ACHSE 1 1 FIXED AXLE ASSEMBLY 1 1 ESSIEU FIXE...

Страница 50: ...CHNICAL DATA POS NO PIECE NO QUANTITEE DONNEES TECHNIQUES 1 2001000 1 Fahrgestell Chassis Ch ssis 2 2001200 1 Feste Achse Fixed Axle Essieu fixe 2A Z10 02 16 8 Unterlegscheibe Flat Washer Rondelle pla...

Страница 51: ...7 Tanco Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 1 2 3 4 3A 3C 3B 3D 3E 3F 2B 2C 2B 2D 2A 1 2 SCHWENKACHSE 1 2 SWIVEL AXLE ASSEMBLY 1 2 ESSIEU ARTICUL...

Страница 52: ...le plate M16 2C Z26 124S 6 Innensechskantschraube Hex Set Vis de r gl Hex M16 x 50mm 2D Z23 16 6 Feststellmutter Locknut Contre crou M16 3 2001220 1 Schwenkachse Swivel Axle Essieu articul 3A 2001570...

Страница 53: ...9 Tanco Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 1 3 LASTARM 1 3 LOADING ARM 1 3 BRAS DE CHARGEMENT 1 2 2A 2B 2C 2D 2E 3 3A 3B 3C 3D 3E 3F 3I 3G 3H...

Страница 54: ...asher Rondelle plate M10 2D Z26 063S 1 Innensechskantschraube Hex Set Vis de r gl Hex M10 x 35mm 2E Z23 10 1 Feststellmutter Locknut Contre crou M10 3 2004000 1 Lastarmgestell Load Arm Frame B ti du b...

Страница 55: ...satzteilliste Spare Parts Manual Liste des pi ces de rechange 1 4 HEBER UND VORSTRECKERBEFESTIGUNG 1 4 JACK DISPENSER MOUNITNG 1 4 MONTAGE DU CRIC DISTRIBUTEUR 1 2 2A 2B 2C 3 3A 3A 3B 4 4A 4B 4C 3C 3D...

Страница 56: ...ly Cric 2A Z10 02 12 4 Unterlegscheibe Flat Washer Rondelle plate M12 2B Z26 082S 2 Innensechskantschraube Hex Set Vis de r gl Hex M12 x 30mm 2C Z23 12 2 Feststellmutter Locknut Contre crou M12 3 2005...

Страница 57: ...Tanco Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 1 1A 1B 1C 1D 2 2A 2B 2E 3 3A 3B 3C 3D 3E 2C 2D 1 5 HAUPTVENTILBEFESTIGUNG 1 5 MAIN VALVE MOUNITNG 1 5 VANNE PRINCIP...

Страница 58: ...100 1 Steuerventil Control Valve Vanne de r gulation 2A Z10 02 08 3 Unterlegscheibe Flat Washer Rondelle plate M8 2B Z26 049B 3 Sechskantschraube Hex Bolt Boulon Hex M8 x 70mm 2C 2001311 1 Halterung B...

Страница 59: ...15 Tanco Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 1 6 ANH NGEOPTION 1 6 HITCH OPTION 1 6 OPTION D ATTELAGE 1 1A 1B 1C 2 3...

Страница 60: ...1 Fahrgestell Chassis Ch ssis 1A Z10 02 16 12 Unterlegscheibe Flat Washer Rondelle plate M16 1B Z26 122S 6 Innensechskantschraube Hex Set Vis de r gl Hex M16 x 40mm 1C Z23 16 6 Feststellmutter Locknut...

Страница 61: ...17 Tanco Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange...

Страница 62: ...18 Tanco Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 2 AUFSTELLRAHMEN BAUGRUPPE 2 TIP FRAME ASSEMBLY 2 ASSEMBLAGE DU B TI DE BASCULEMENT...

Страница 63: ...Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 1 1A 1B 1C 1D 2 2A 2B 2C 2D 3 3A 3B 3C 3D 2 1 AUFSTELLRAHMENBEFESTIGUNG 2 1 TIP FRAME MOUNTING 2 1 MONTAGE DU B TI DE BAS...

Страница 64: ...ontre crou M10 x 30mm 2 2008010 1 Aufstellzylinder Tip Cylinder V rin de basculement 2A 2001540 1 Zylinderstift Cylinder Pin Axe du v rin 2B Z10 02 10 2 Unterlegscheibe Flat Washer Rondelle plate M10...

Страница 65: ...co Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 1 1A 1B 1C 2 2A 3 3A 3B 3C 3D 3E 4 4A 4B 4C 4E 4F 4G 4D 2 2 GETRIEBEBEFESTIGUNG 2 2 GEAR MOUNTING 2 2 MONTAGE DE L ENGR...

Страница 66: ...r Moteur 3A 34270111 1 Passfeder Key Steel Clavette acier 8 x 7 x 30mm 3B 2003525 1 Motorgetriebe Motor Gear Engrenage moteur 12T 3C Z26 084 2 Sechskantschraube Hex Bolt Boulon Hex M12 x 40mm 3D Z10 0...

Страница 67: ...p E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 2 3 SCHNEID UND BINDEBET TIGUNG 2 3 CUT AND TIE ACTUATOR 2 3 ACTIONNEUR DE COUPE ET D ATTACHE 1 1A 1B 1C 1D 2 2A 2B 2C 2D 2E 2F 2...

Страница 68: ...terlegscheibe Flat Washer Rondelle plate M12 2B Z26 092S 1 Sechskantschraube Hex Bolt Boulon Hex M12 x 100mm 2C Z12 02 12 1 Federscheibe Spring Washer Rondelle ressort M12 2D Z18 12 1 Sechskantmutter...

Страница 69: ...25 Tanco Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange...

Страница 70: ...26 Tanco Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 3 DREHTISCH BAUGRUPPE 3 TURNTABLE ASSEMBLY 3 ENSEMBLE DE TABLE PIVOTANTE...

Страница 71: ...27 Tanco Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 3 1 BALLENST TZROLLE 3 1 BALE STOP ROLLER 3 1 ROULEAU D ARR T DE BALLE 1 2 3 2A 2C 2D 3B 3A 3C...

Страница 72: ...Rollenwelle Roller Shaft Arbre du rouleau 2A Z10 02 10 2 Unterlegscheibe Flat Washer Rondelle plate M10 2B Z26 068S 1 Innensechskantschraube Hex Set Vis de r gl Hex M10 x 70mm 2C Z23 10 1 Feststellmu...

Страница 73: ...29 Tanco Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 3 2 SPANNROLLE 3 2 IDLER ROLLER 3 2 ROULEAU GUIDE 1 1A 2D 2C 2A 2E 2B 3D 3C 3B 3A 2 3...

Страница 74: ...g Palier 35mm 2A Z06 485 CAP 2 Lagerdeckel Bearing Cap Couvercle de palier 2B Z06 485 35 LC 2 Spannring Locking Collar Bague de blocage 35mm 2C Z10 02 14 8 Unterlegscheibe Flat Washer Rondelle plate M...

Страница 75: ...31 Tanco Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 3 3 ANTRIEBSROLLE 3 3 DRIVE ROLLER 3 3 ROULEAU MOTEUR 1 2 2A 3B 2B 2D 2C 2E 2F 3 3A 3C 3F 3D 3E 3G 4 4A...

Страница 76: ...M14 2D Z23 14 4 14 mm Feststellmutter 14mm Locknut Contre crou 14mm M14 2E Z26 089S 1 Innensechskantschraube Hex Set Vis de r gl Hex M12 x 70mm 2F Z18 10 1 Sechskantmutter glatt Plain Hex Nut crou pl...

Страница 77: ...owrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 1 1B 1A 1D 2 2A 2B 3C 3B 3 3A 4 4A 4B 4C 4D 4E 4F 4G 5 5A 5B 5C 5D 1C 3 4 GETRIEBEANTRIEB 3 4 GEAR DRIVE 3 4 TRANSMISSION PAR...

Страница 78: ...net Aimant de capteur 3A Z13 5 04X30 1 C S Schraube C S Bolt Boulon C S M4 x 30mm 3B Z10 02 04 1 Unterlegscheibe Flat Washer Rondelle plate M4 3C Z23 04 1 Feststellmutter Locknut Contre crou M4 4 2003...

Страница 79: ...35 Tanco Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 3 5 BEFESTIGUNG DER SCHNEID BINDEBAUGRUPPE 3 5 CUT TIE MOUNTING 3 5 MONTAGE DE COUPE ET D ATTACHE 1 1A 1C 1B...

Страница 80: ...POS NO PIECE NO QUANTITEE DONNEES TECHNIQUES 1 2003050 1 Schneid Binderahmen Cut Tie Frame B ti de coupe et d attache 1A Z26 084S 4 Innensechskantschraube Hex Set Vis de r gl Hex M12 x 40mm 1B Z10 02...

Страница 81: ...Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 1 2 1A 1B 1C 1D 1E 1F 1G 3 3A 3C 3B 3D 2B 2A 2C 3 6 SCHNEID BINDEBAUGRUPPE 3 6 CUT TIE ASSEMBLY 3 6 ENSEMBLE DE COUPE ET D...

Страница 82: ...065S 1 Innensechskantschraube Hex Set Vis de r gl Hex M10 x 45mm 1G 34060800 1 Schmiernippel Grease Nipple Raccord graisseur 2 2008030 1 Schneid Bindezylinder Cut Tie Cylinder V rin de coupe et d att...

Страница 83: ...39 Tanco Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange...

Страница 84: ...40 Tanco Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 4 VORSTRECKERBAUGRUPPE 4 DISPENSER ASSEMBLY 4 ENSEMBLE DISTRIBUTEUR...

Страница 85: ...41 Tanco Autowrap E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 1 2 3 2A 2B 2C 2D 2E 3A 3B 3C 3D 3E 4 4A 4B 4 1 EINSATZBAUGRUPPE 4 1 INSERT ASSEMBLY 4 1 INSERT...

Страница 86: ...ssfeder Key Steel Clavette acier 6 x 6 x 15mm 2D Z28 520 1 Seegerring Cir Clip Circlip A20 2E Z26 022S 1 Innensechskantschraube Hex Set Vis de r gl Hex M6 x 30mm 3 1305121 1 Au enwalze Outer Roller Ro...

Страница 87: ...p E100 Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 4 2 EINSATZBEFESTIGUNG 4 2 INSERT MOUNTING 4 2 MONTAGE DE L INSERT 1 2 2A 2B 2C 2D 2E 3 3A 3B 3C 3D 4 4A 4B 4C 4D 4E 4F 6 6B 6A 7...

Страница 88: ...027 1 Druckfeder Compression Spring Ressort compression 3D Z23 10 1 Feststellmutter Locknut Contre crou M10 5 1305022 1 Konusstift Cone Pin Goupille conique 5A Z11 02 25 2 Unterlegscheibe Flat Washer...

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