Tadano GR-500EXL-3, Руководство по обслуживанию

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Y-1 Y-1
Service Data
8
WY01-2930E
5.5 Sheave
(1 mm = 3.93701 × 10
-2
in)
Item
Standard of
minor diameter
(mm)
Limit of minor
diameter (mm)
(*1)
Remarks
Only sheaves of the
hoisting systems are
listed here.
320 315.2
Determination of limit minor diameter
(When rope of nominal diameter less than 25
mm are used) Limit minor dia.
= Standard minor dia. - (Nominal rope dia. × 0.3)
Nominal diameter of winch rope: 16 mm
(*1): Wear of sheave groove
5.6 Inspection of the hook block
[NOTICE]
The hook block is an important safety part. Follow
the procedure below to inspect it and be sure to use
it only under safe conditions.
If any problems are found during inspections, repair
or replace the part immediately. A change
inspection must be performed when parts are
replaced.
Inspect the hook block by the instruction of its
manufacture and if the local laws, regulations or
rules are stricter than the standard described in this
manual, observe the local ones.
1. The sheave groove must be smooth to avoid
damaging the wire rope. Use a grinder to smooth
and correct any sharp corners.
2. Check whether or not the sheaves turn lightly. If a
sheave turns heavily, the wire rope will slide
against the sheave, and the rope may be
damaged. If a sheave turns heavily, inspect the
sheave bearings, and lubricate or replace them if
necessary.
3. Check that the sheave split pins and installation
bolts are securely installed.
4. Check that the hook nuts are securely installed. If
necessary, tighten them further or take steps to
prevent their rotation.
5. Replace any worn or damaged hook nuts
immediately.
6. Check that the wire rope latch functions correctly.
If necessary, replace the spring.
7. Perform a magnetic flaw detection test at least
once a year to check for damage in the hook.
Replace the hook immediately if any cracks are
found.
8. As shown in the figure, punch marks are stamped
on each hook. Replace the hook when the
deformation of the dimension (a) between these
marks has increased by 5%.
9. The wear limit of the hook (b) is 3% of the whole
thickness (c).
Hook service limits
(1 mm = 3.93701 × 10
-2
in)
Item
Hook capacity
51 t 25 t 4.5 t
(mm)
Dimension: a
(Deformation)
250
(12.5)
180
(9)
100
(5)
(mm)
Limit wear: b
4.8 3.36 1.68
(mm)
Thickness: c
160 112 56
IWY01-025001E
Punch mark
a
b
c