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Superabrasive LAVINA 38GR -X, Руководство пользователя

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Superabrasive LAVINA 38GR -X Скачать руководство пользователя страница 56

Superabrasive 

Owner’s Manual Original Language – Lavina 

®

38GR-X  

08/2017 

 

56

 

 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

LAVINA®38GR-X    CONTROL BOX PARTS  

No. 

Item No. 

Description 

Pcs. 

No. 

Item No. 

Description 

Pcs. 

1 

L38GRS-30.20.00 

Panel socket 
assy./motor/F 

1 

20 

L20NS-30.10.01 

Cable Gland 

7 

2 

L38GRS-30.19.00 

Panel socket 
assy./motor/F 

1 

21 

L20NS-30.40.00 

Water Pump with 
Cable 

1 

3 

HATOX set 

Remote control set 

1 

21.1 

L20NS-30.40.01 

Cable for Water 
Pump 

1 

4 

L38GRS-29.00.00 

Control panel.with 
conn.end plug 

1 

21.2 

1040 

Water Pump 

1 

4.1 

L38GRS-29.00.41 

Cable Gland 

1 

22 

DC35-12A 

Battery/only/ 

1 

4.2 

W9999 

Pump switch 

1 

22.1 

L38GRS-30.22.10 

Red cable 

1 

4.3 

L38GRS-29.00.43 

Emergency Stop 
Button 

1 

22.2 

L38GRS-30.22.20 

Black cable 

1 

4.4 

W1330 

Clutch  switch 

1 

23 

L32RSHV-30.00.11 

Automatic Switch 2

А 

1 

4.5 

W4313 

Hour Meter 

1 

24 

L38GRS-30.11.24 

Circuit Breaker 25A 

1 

4.6 

L20NS-30.10.13 

Switch ON/OFF 

1 

25 

L38GRS-30.11.25 

Rail /for terminal 
block/ 

1 

4.7 

W1301 

Start/Stop  switch 

1 

26.1 

L38GRX-30.29.10 

Power Unit 

1 

4.8 

L38GRS-29.00.01 

Control board /Only 
Box/ 

1 

26.2 

L38GRX-30.29.20 

Analogue module 

1 

5 

L32SHV-30.40.00 

Plug on Control Board 
assy./female/ 

1 

26.3 

L38GRX-30.29.30 

Digital  Output 

1 

6 

L38GRS-40.11.06 

Rail Cover 

1 

26.4 

L38GRX-30.29.40 

Processor 

1 

6.1 

L38GRS-40.11.61 

Rail Cable Guide 

1 

26.4.1 

L38GRX-30.29.41 

Communication 
Module 

1 

7 

L38GRS-30.11.07 

Rail /for terminal 
block/ 

1 

27 

L20NS-30.11.06 

Rail Bracket 

5 

8 

WK6U6blue 

Terminal 

2 

28 

L20NS-30.11.04 

Rail Base 

5 

9 

WK4U4grey 

Terminal 

14 

29 

GY001 

Gyro 

1 

10 

WK6U6grey 

Terminal 

2 

30 

L38GRS-30.10.31 

LED /yellow/ 

1 

11 

L32SHV-30.11.01 

Circuit Breaker 10A 

2 

30.1 

L38GRS-30.10.31-1 

Resistor 

1 

12 

L32RS-30.11.05 

Rail/24V/ 

5 

31 

L38GRS-30.10.32 

LED /green/ 

1 

13 

L32RSHV-30.00.02 

Frequency Regulator 
/Inverter Yaskawa/ 

2 

32 

1K-2 

Resistor 

1 

14 

L32RSHV-30.00.06 

Inverter with Load 
Module  

1 

33 

D1K-0.25 

Diode 

4 

15 

L32RSHV-30.00.05 

Automatic Switch 12V 
150A 

1 

34 

A125-1401 

Generator 

1 

16 

L38GRS-24.00.02 

Metal box plate 

1 

34.1 

L38GRS-30.35.20 

 Red cable for starter 

1 

17 

L38GRS-24.00.01 

Metal box 

1 

35.1 

TAG-SA-12VBA-32B-32R 

Wire Connector 

 

18 

L32RSHV-30.13.00 

Electro motor with 
cable 

2 

35.2 

TAG-SA-12VBA-16R-10B 

Wire Connector 

1 

18.1 

L32RSHV-30.13.10 

Cable 4x1

 

2 

36 

Z24DC 

ZUMER 

1 

18.2 

L32RSHV-30.13.20 

Electro Motor   

2 

 

 

 

 

19.1 

L38GRX-25.00.00-L 

Lamp Unit Incl. Cable  

1 

 

 

 

 

19.2 

L38GRX-25.00.00-D 

Lamp Unit Incl. Cable  

1 

 

 

 

 

Содержание LAVINA 38GR -X

Страница 1: ...Superabrasive Owner s Manual Lavina 38GR X 08 2017 1 LAVINA 38GR X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Страница 2: ...Superabrasive Owner s Manual Lavina 38GR X 08 2017 2...

Страница 3: ...oration Wear parts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated...

Страница 4: ...EMARK 20 Check Daily 20 Check and replace after the first 8 Working Hours 20 Check and replace Every 50 Working Hours 20 Check Every 200 Working Hours 20 Check Every 400 Working Hours 21 Vacuum 21 Wat...

Страница 5: ...ed and fitted for the above mentioned applications only Every other use may possess risks to the persons involved MACHINE CHARACTERISTICS The Lavina 38GR X is made of two main component sections LAVIN...

Страница 6: ...IONS The vibrations of the machine are within the limits of directives and harmonized standards from the European Union when the Lavina 38GR X is operated with the recommended tools and in normal cond...

Страница 7: ...Training related Risks due to lack of operational training NOTE In order to reduce all consequences of the above mentioned risks we advise that machine operators will follow the instructions in the ma...

Страница 8: ...occupancy of a given work area is minimal CARB EPA The California Air Resource Board CARB and Environmental Protection Agency EPA also set limits for propane powered engines used outdoors but CARB EPA...

Страница 9: ...Model CO 95 ENERAC POCKET 60 Manufactured by Energy Efficiency System 2 ENGINE EXHUAST ANALYZERS HORIBA GAS ANALYZER ENERAC 2000 COMBUSTION ANALYZER ENERAC POCKET 60 3 DATA LOGGERS INDUSTRIAL SCIENTIF...

Страница 10: ...h at least five feet 1 5 m of space between the cabinet and the nearest building opening door or window also away from heat and direct sunlight Do not install the cabinet near a stairway or street ele...

Страница 11: ...e handle can be positioned in three positions Transport position to store or to transport or to hoist the machine fig 3 4 Working position fig 3 5 and Flipping position fig 3 6 To change the handle po...

Страница 12: ...le by using the hoisting ring mounted on the carriage see Fig 3 12 The eye bolt and machine construction is rated only for the weight of the machine Do not lift any other loads on the machine Always u...

Страница 13: ...needed Fig 3 15 When engaging or disengaging the hub of the wheel lift the carriage so the wheel does not touch the floor and is free to rotate Fig 3 16 STORAGE Always store and transport the Lavina 3...

Страница 14: ...er of the machine One valve Fig 4 2 2 controls the flow from an external water supply which can be connected via a 3 4 water tube at the quick connection Fig 4 2 3 The other valve Fig 4 2 4 should be...

Страница 15: ...for stopping the machine Turn on off the panel 3 Switch Reset forward position activates the initial setting on the control panel back position resets the alarm of the inverters 4 Start Stop clutch S...

Страница 16: ...s is the position in which the machine should stay when the work is finished 4 Digital RPM workings hours indicator When the motor runs it indicates the revolutions per minute of the motor see the con...

Страница 17: ...eed with the water tap Fig 4 2 1 and periodically run the pump Fig 4 10 11 to release water onto the floor surface Starting the pump is possible only if the machine motor is on When working dry check...

Страница 18: ...ounting of the tools Always use the key for mounting Item number is A03 00 00 00 FOAM PLATE Diamond tools with Velcro are mounted on the foam plate Fig 5 2 The foam plate is mounted on the QuickChange...

Страница 19: ...ions They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowin...

Страница 20: ...ation Working with loose screws on the holder could also cause bad damages to the machine Tightening force of the screws has to be 25 30N m 18 22 ft lbs It is very important to regularly check the scr...

Страница 21: ...control box as it will destroy the contacts Remove blow out any dust present MECHANICAL PARTS Parts such as the belt seal rings cap rings spiders and buffers and guard assembly are subject to wear an...

Страница 22: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 22 LAVINA 38GR X ELECTRICAL SYSTEM Main Circuit...

Страница 23: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 23 Control Circuit...

Страница 24: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 24 Power Supply Digital Outputs...

Страница 25: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 25 Digital Outputs Motion Control...

Страница 26: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 26 Comunication Control panel...

Страница 27: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 27 Grinding Head...

Страница 28: ...ng more air to enter the intake the engine will quit from fuel starvation Call your dealer or the factory for instructions on where to have the service valve replaced Meanwhile to get by you can conti...

Страница 29: ...pulling it out Fig 8 3 7 Fig 8 3 8 Release the pin sets Fig 8 3 9 and dismantle the third wheel Release the pin sets which attach the head to the carriage and remove the carriage from the main head Fi...

Страница 30: ...NEVER RECOVER ITS ORIGINAL TENSION 8 5 REPLACING THE CLUTCH In case the electric clutch has to be replaced remove the engine see previous chapter and lay it on its side with the oil drainage up Fig 8...

Страница 31: ...the Felt Ring adaptor and V Ring Mount the V Ring with the smallest lip of the V to the inside Fig 8 6 5 simply push the V Ring so the top is on the same level as the pulley top Fig 8 6 6 Then take th...

Страница 32: ...on the machine Make sure the four bolts holding the adapter Fig 8 7 12 are reliably tightened Mount the holder on the machine using the same socket as in 9 6 Fig 8 7 10 Fig 8 7 11 The retaining washe...

Страница 33: ...n the main head stopping when you see the chain link and the chain tensioner through the window Loosen the two bolts of the chain tensioner Fig 8 8 3 Fig 8 8 4 a quarter to 1 2 rev the tensioner shoul...

Страница 34: ...8 9 6 and the chain link pin Fig 8 9 7 Install the new chain in the same configuration replace the chain link pin Fig 8 9 5 Fig 8 9 8 and the split pin Fig 8 9 6 To tension the chain screw the outer...

Страница 35: ...4 or manually by pushing with a force of 16 kg or 35 3 lbs in point A the deflection of the belt must be 3 44 mm or 0 135Inch Fig 8 10 5 It is recommended that the tension of the belt be measured wit...

Страница 36: ...e two otor support belts with the Frequency tension Tester Optibelt 3 TT always check again the tension of the two belts Driving belt of the generator To maintain the belt of the generator it is requi...

Страница 37: ...and dismount their adaptors Dismount the sealing Carefully check the friction surface flanges of the lower cover and the outside diameter of the adaptors Decide if they are in good condition wear smoo...

Страница 38: ...at pos 9 tighten the belt and verify again the correct position of the belt and the correct gearing in every pulley Rotate the gear while tensioning to allow for regular tension distribution along th...

Страница 39: ...3 2 and tighten the bolt use blue thread locking adhesive Tightening force on the bolts should be 22 25N m 16 18 ft lbs Screw the safety washer back on as shown Fig 8 13 2 8 14 REPLACING THE PLANETARY...

Страница 40: ...t the negative terminal completely then repeat with the positive terminal Fig 8 16 1 Remove the battery When replacing the battery or a installing a new one connect the positive terminal completely th...

Страница 41: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 41...

Страница 42: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 42...

Страница 43: ...local distributor where a professional disposal complying with the environment laws and directives is guaranteed 10 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technical supp...

Страница 44: ...50 Clamp 1 11 2 LAVINA 38GR X TOOL HOLDER FOR MACHINES PARTS No Item No Description Pcs 1 LAVINA 38GRX 1 2 A43 00 00 Tool Holder A43 3 11 3 LAVINA 38GR X TOP COVER ASSEMBLY AND MOTOR SUPPORT PARTS No...

Страница 45: ...0 01 Fork 1 13 M8DIN7980 Spring Washer 4 14 M8X20DIN912 Screw 4 15 L38GS 10 00 10 Pad for V Ring 1 16 TWVA00800 V Ring Type A 1 17 L38GRX 10 00 08 V Ring Support 1 18 DIN6885A14X9X50 Key 1 19 L38GRX 1...

Страница 46: ...N6885A12x8x56 Key 1 6 M8x25DIN933 Bolt 6 7 M8DIN7980 Spring washer 11 8 M10DIN934 Nut 2 9 M8x40DIN933 Bolt 3 10 L32C 14 20 04 Spindle 1 11 M8DIN934 Nut 2 12 L25L 10 00 07 Support 1 13 L25L 10 00 08 Wa...

Страница 47: ...6 Key 2 8 L32GX 13 00 12 Cap 1 9 52DIN472 Retaining Ring 1 10 6205 Roller Assembly 2 11 L38GRX 13 00 06 Shaft 1 12 D21x2 O Ring 1 13 M5X8DIN914 Screw M5x8 3 14 L32C 13 00 10 Distance Ring 1 11 8 LAVIN...

Страница 48: ...bly 1 12 A80DIN472 Retaining Ring 1 13 L38GX 11 20 00 Planetary chainring set 2 11 10 LAVINA 38GR X TOP COVER PARTS No Item No Description Pcs 1 L38GRX 10 10 01 Top Cover 1 2 29 30 00 Spray Unit 1 2 1...

Страница 49: ...IN6921 Bolt 10 15 L32GX 10 00 51 Rear right cover L32GX 1 16 L32GX 10 00 48 Right cover L32GX 1 17 L32GX 10 00 49 Left cover L32GX 1 18 L38GRX 18 00 05 Locking Washer 1 19 M8X110DIN603 Screw 2 20 M8X6...

Страница 50: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 50...

Страница 51: ...Link 3 15 M8DIN934 Nut 6 43 M8X20DIN6921 Bolt 12 16 L38GRS 28 00 00 Guard 1 44 L38GRX 26 00 04 Long rubber pad 1 17 17 1 L38GRX 25 00 00 L Lamp Unit Incl Cable 1 45 L38GRX 26 00 01 R1 Right bottle ho...

Страница 52: ...X16DIN933 Bolt 2 9 BO751 107 25M08 Knob 1 10 L32 02 03 00 00 01 Washer 1 11 L32 02 03 00 00 02 Teflon Washer 1 12 L38GRS 20 20 00 Cord Cover 1 13 M5X25DIN7991 Screw 2 14 L38GRS 20 11 00 Stand for remo...

Страница 53: ...1 3 1 A41 20 03 Elastic Element 1 3 2 M6DIN985 Self Locking Nut 1 3 3 M6X40DIN7991 Screw 4 3 4 M6X30DIN7991 Screw 1 3 5 A41 21 00 Set of plates 1 4 8 16DIN6921 Bolt 4 5 A41 20 01 Flange 1 11 15 LAVIN...

Страница 54: ...uperabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 54 11 16 LAVINA 38GR X WATER TANK PARTS No Item No Description Pcs 1 A36 10 00 Tank Assembly 1 2 A29 50 00 Regulator 1 3 1 2 Filter...

Страница 55: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 55 12 LAVINA 38GR X CONTROL BOX PARTS...

Страница 56: ...V 30 40 00 Plug on Control Board assy female 1 26 3 L38GRX 30 29 30 Digital Output 1 6 L38GRS 40 11 06 Rail Cover 1 26 4 L38GRX 30 29 40 Processor 1 6 1 L38GRS 40 11 61 Rail Cable Guide 1 26 4 1 L38GR...

Страница 57: ...es you should contact Superabrasive Inc at 1 800 987 8403 or by e mail at info superabrasive us Superabrasive Inc 9411 Jackson trail Rd Hoschton GA USA 30548 GENERAL EMISSIONS WARRANTY COVERAGE Supera...

Страница 58: ...mpted by the Air Resources Board may not be used The use of any non exempted add on or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claims Superabrasive Inc will...

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