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Once you select the metal type, the 150s will automatically adjust all welding parameters to optimum levels for
that particular metal. You can always manually adjust these settings later.
2. Select Application Type
Select the Application Button (E) as shown in Figure 14.1 and choose the application the best fits the type of
weld you wish to accomplish.
You can choose from the following:
•
Large.
Select this Application Type if you have a large gap to fill or working with a thick material.
•
Small.
Select this Application Type for smaller gaps or for thinner materials.
•
Joint.
Select this application Type when joining two pieces together in a 90º or less angle.
•
Wire.
Select this Application Type when adding filler wire to a workpiece.
•
Prong.
Select this Application Type when extending or repairing a prong.
If you don’t see an applicable Application Type, choose the one most similar to your needs. You can always
make adjustments to all weld settings later.
3. Select Agitation
Note: The welder will automatically adjust the Agitation based on the metal and application types selected. You
can choose to accept the welder’s recommendations for agitation or make manual adjustments.
Agitation defines how the weld pool is allowed to cool. By agitating the power as it is delivered to the weld, you
can affect how the weld may appear.
You can select from four different agitation types:
•
None.
With no agitation, the energy dissipates evenly, leaving a smooth weld nugget.
•
Negative.
Negative agitation decreases the overall energy of the weld and has the same peak voltage
of the weld without agitation. Negative agitation can be useful to minimize porosity of the weld.
•
Sloped.
The Sloped agitation option offers low levels of agitation. It has minimal impact on spot size
formation, but yields additional penetration and enhanced weld strength. This agitation is available up to
233 Ws of energy.
•
Sustained.
The Sustained option offers high levels of agitation for improved weld spot strength in some
metals. The high levels of agitation energy will affect the spot size because of the extra energy used in
this option. To compensate for this addition of agitation energy, users may need to slightly lower the
overall weld energy when using this option. This agitation is available up to 133 Ws of energy.
As noted, the welder will automatically adjust the agitation based on the type of metal and application chosen.
You can choose to accept the recommendations or make manual adjustments. To adjust the agitation, press the
Agitation Button (C) shown in Figure 16.2 and choose the desired agitation type.
4. Select Ignition
Note: The welder will automatically adjust the Ignition based on the metal and application types selected. You
can choose to accept the welder’s recommendations for ignition or make manual adjustments.
Ignition defines how the weld is started. You can select two different types of ignition types:
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