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Service   Manual   Ideal   Air   CG2   Commercial   Grade   Dehumidifier       

Sunlight   Supply,   Inc.   

17 

   

   
   
10.4.   Inspecting   wiring   connections   

STEP   #1:   Refer   to   instructions   for   disassembly   of   the   FRONT   housing   in   section   9.1       
STEP   #2:   Remove   two   (2)   screws   to   take   apart   main   PCB   cover.   Check   wire   connections   inside   
this   access   panel.   
       
   
   
   
   

   
   
   

   

10.5.   Cleaning   the   surface   of   the   evaporator   

With   the   filter   removed,   inspect   the   evaporator   coils   for   build-­‐up   debris   (dust,   lint,   etc.).        If   
debris   is   visible,   cleaning   is   needed   as   follows:       
STEP   #1:   With   the   Filter   removed,   remove   four   (4)   screws   from   the   filter   cover   and   set   cover   
aside.   Now   the   evaporator   coil   will   be   accessible.       
STEP   #2:   Using   a   soft   brush   and   a   vacuum   cleaner,   gently   clean   away   the                accumulated   
debris   from   the   evaporator   coil.   
STEP   #3:   Re-­‐install   the   Filter   Cover   and   the   Filter.       

 

   

WARNING:   DO   NOT   STEAM   CLEAN   REFRIGERATION   COILS   OR   USE   HARSH   CHEMICALS.   

   
   

10.6.   Check   for   indication   of   low   refrigerant   charge   

STEP   #1:   Disassemble   the   front   housing   (refer   to   section   9.1).   
STEP   #2:   Run   the   unit   for   15   minutes   and   briefly   remove   the   cover.       
STEP   #3:   Inspect   the   evaporator   coil.       

   
Look   for   frost   evenly   coating   the   evaporator   surface—this   indicates   a   normal   charge.   At   
temperatures   above   68°F,   the   coil   may   be   covered   with   droplets   of   water   rather   than   frost.       
If   partial   frosting   of   condenser   and   frosting   of   the   thin   capillary   tubes,   is   present,   this   
indicates   low   refrigerant   charge.   Contact   Ideal   Air   Support   for   help   adding   refrigerant   gas   to   
the   unit.   
   
IN   THE   EVENT   OF   LOW   REFRIGERANT   CHARGE   STOP   USING   THE   UNIT   TO   PREVENT   
PERMANENT   DAMAGE.   

   
   

   

   

Содержание Ideal Air CG2

Страница 1: ...SERVICE MANUAL CG2 Commercial Grade Dehumidifier SLS Part Number 700899...

Страница 2: ...Guide 9 Disassembly Instructions 9 1 Disassembly of front housing 9 2 Disassembly of rear housing and wheels 10 Routine Maintenance 10 1 Cleaning the Air Filter 10 2 Replacing the Battery 10 3 Checkin...

Страница 3: ...ntainer visually check for signs of damage If there is evidence of damage do not operate Call the store you purchased the unit from to discuss next steps Do not discard packing manuals or any contents...

Страница 4: ...or submerged contact Ideal Air Support before using Disconnect power when cleaning or maintaining the product If not using for an extended period of time disconnect the power supply plug and or turn o...

Страница 5: ...is lower than the actual humidity reading and the display will read completed The unit will resume operation after the actual humidity reading is higher than the set point 1 2 When the set point is a...

Страница 6: ...operate across a wider range of temperatures The unit is programmed to restrict defrost operation to the times when ambient temperature falls below 75 degrees F The defrost control sequence is as fol...

Страница 7: ...t heat be applied to the evaporator coil in an attempt to remove ice buildup No attempt should be made to cut open any part of the refrigeration circuit due to high pressures and the presence of refri...

Страница 8: ...CE CURVES 110 120V 60Hz Performance curves CAPACITY Pints Day POWER t AMBIENT TEMPERATURE HUMIDITY 220 200 180 160 140 120 100 80 60 1600 1500 1400 1300 1200 1100 1000 900 800 90 F 90 RH 86 F 80 RH 80...

Страница 9: ...Input Current 80 F 60 RH 1045W 9 5A Power Supply 110V 120V 60Hz Refrigerant R410A 760g Working Temperature 41 F 95 F Controls Electronic Touchpad Process Air 306 CFM Condensate Pump Lift 10 ft Maximu...

Страница 10: ...6 Back housing PE Rotational moulding 7 Expansion module component PCB Optional Function Part 8 LCD Display PCB 9 Pull rod D20 Stainless steel tube 10 Power cord fixed support 4 iron wire 11 M6 outsid...

Страница 11: ...pressor capacitor support Galvanized sheet T 0 5MM 4 9 Evaporator and Condenser support Galvanized sheet T 1 0MM 4 10 Four way valve DHF 5 R410A 4 11 Gas exhaust pipe T2M 7 0 7 4 12 Compressor 4 13 Ba...

Страница 12: ...rant loss Water is not draining from the pump reservoir or there is a lack of power to the water pump Remedy 1 Check to ensure the coil sensor s terminal is securely plugged in 2 Replace the coil sens...

Страница 13: ...he wire connections if not according to the wiring diagram correct the connections Capacitor Discharge capacitor before servicing Check the capacitor Replace if not within 10 of manufacturer s rating...

Страница 14: ...pump basin must be properly positioned by keeping unit upright External water pipe or inside water pipe are loose Tighten any loose water connections 6 Compressor cycles on off with overload protectio...

Страница 15: ...nd control panel see pictures below STEP 1 Remove the nuts from the axel on each wheel hub Remove wheels from unit STEP 2 Place a support under the unit after removing each wheel to avoid tilting the...

Страница 16: ...pection weekly to determine if debris build up has clogged the filter 10 2 Cleaning the air filter STEP 1 Remove the filter as shown in the diagram below STEP 2 Vacuum any debris from the filter STEP...

Страница 17: ...cleaner gently clean away the accumulated debris from the evaporator coil STEP 3 Re install the Filter Cover and the Filter WARNING DO NOT STEAM CLEAN REFRIGERATION COILS OR USE HARSH CHEMICALS 10 6...

Страница 18: ...es connected to the water pump 4 Remove the pump cover disconnect the pump and water level sensor and mark the sensor wires to help with proper re attachment 5 Replace the new water pump and re instal...

Страница 19: ...ou are careful when you disconnect and reconnect the leads from the PCB STEP 1 Take off the front housing and control panel STEP 2 Remove two 2 screws securing the sensor to the front of the evaporato...

Страница 20: ...tion STEP 1 Take off the front housing STEP 2 Find the source of the leak and repair using specific refrigerant grade solder STEP 3 Locate the pinch off tubes see picture below and solder on service v...

Страница 21: ...al operation 3 Next step is to check the start capacitor 4 If all of these checks do not identify faulty components the compressor will need to be replaced Contact Ideal Air Support for next steps 11...

Страница 22: ...2 12 SERVICE PARTS LIST Part Number Description 460598 Compressor capacitor 460600 Motor 460602 Motor capacitor 460604 Main PCB 460606 LCD Display 460608 Temperature and humidity sensor 460610 Water p...

Страница 23: ...during transportation 4 Any damage or improper repairs including misuse negligence and insufficient maintenance 5 Damage caused by force majeure 6 Damage to wheels which are easily broken by improper...

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