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Service   Manual   Ideal   Air   CG2   Commercial   Grade   Dehumidifier       

Sunlight   Supply,   Inc.   

   

   

Contents   

1.

 

Precautions   
1.1.

 

General   Precautions      

   

   

   

   

   

1.2.

 

Warnings       

   

   

       

1.3.

 

Installation   Precautions       

   

   

   

   

       

1.4.

 

Operational   Precautions       

   

   

   

2.

 

Functions       

   

   

   

   

       

2.1.

 

Control       

2.2.

 

Defrost   function           

3.

 

Performance   curves       

4.

 

Specifications       

5.

 

Parts   Drawings       
5.1.

 

Outside   component   drawing       

5.2.

 

Internal   component   drawing       

6.

 

Circuit   Diagram       

7.

 

Error   Codes       

8.

 

Troubleshooting   Guide       

9.

 

Disassembly   Instructions       
9.1.

 

Disassembly   of   front   housing       

9.2.

 

Disassembly   of   rear   housing   and   wheels               

10.

 

Routine   Maintenance       
10.1.

 

Cleaning   the   Air   Filter       

       

10.2.

 

Replacing   the   Battery       

10.3.

 

Checking   wiring   connections       

10.4.

 

Cleaning   evaporator   surface           

10.5.

 

Checking   the   refrigerant   charge       

11.

 

Repair   Instructions           
11.1.

 

Replacing   the   water   pump       

11.2.

 

Replacing   the   motor       

11.3.

 

Replacing   the   PCB       

11.4.

 

Replacing   the   temperature   and   humidity   sensor       

11.5.

 

Replacing   the   fuse   of   main   PCB       

11.6.

 

Re-­‐charging   the   refrigerant       

11.7.

 

Replacing   the   compressor       

11.8.

 

Replacing   the   Capillary   tube       

12.

 

Service   parts   list       

13.

 

Warranty       
   

   
   

Содержание Ideal Air CG2

Страница 1: ...SERVICE MANUAL CG2 Commercial Grade Dehumidifier SLS Part Number 700899...

Страница 2: ...Guide 9 Disassembly Instructions 9 1 Disassembly of front housing 9 2 Disassembly of rear housing and wheels 10 Routine Maintenance 10 1 Cleaning the Air Filter 10 2 Replacing the Battery 10 3 Checkin...

Страница 3: ...ntainer visually check for signs of damage If there is evidence of damage do not operate Call the store you purchased the unit from to discuss next steps Do not discard packing manuals or any contents...

Страница 4: ...or submerged contact Ideal Air Support before using Disconnect power when cleaning or maintaining the product If not using for an extended period of time disconnect the power supply plug and or turn o...

Страница 5: ...is lower than the actual humidity reading and the display will read completed The unit will resume operation after the actual humidity reading is higher than the set point 1 2 When the set point is a...

Страница 6: ...operate across a wider range of temperatures The unit is programmed to restrict defrost operation to the times when ambient temperature falls below 75 degrees F The defrost control sequence is as fol...

Страница 7: ...t heat be applied to the evaporator coil in an attempt to remove ice buildup No attempt should be made to cut open any part of the refrigeration circuit due to high pressures and the presence of refri...

Страница 8: ...CE CURVES 110 120V 60Hz Performance curves CAPACITY Pints Day POWER t AMBIENT TEMPERATURE HUMIDITY 220 200 180 160 140 120 100 80 60 1600 1500 1400 1300 1200 1100 1000 900 800 90 F 90 RH 86 F 80 RH 80...

Страница 9: ...Input Current 80 F 60 RH 1045W 9 5A Power Supply 110V 120V 60Hz Refrigerant R410A 760g Working Temperature 41 F 95 F Controls Electronic Touchpad Process Air 306 CFM Condensate Pump Lift 10 ft Maximu...

Страница 10: ...6 Back housing PE Rotational moulding 7 Expansion module component PCB Optional Function Part 8 LCD Display PCB 9 Pull rod D20 Stainless steel tube 10 Power cord fixed support 4 iron wire 11 M6 outsid...

Страница 11: ...pressor capacitor support Galvanized sheet T 0 5MM 4 9 Evaporator and Condenser support Galvanized sheet T 1 0MM 4 10 Four way valve DHF 5 R410A 4 11 Gas exhaust pipe T2M 7 0 7 4 12 Compressor 4 13 Ba...

Страница 12: ...rant loss Water is not draining from the pump reservoir or there is a lack of power to the water pump Remedy 1 Check to ensure the coil sensor s terminal is securely plugged in 2 Replace the coil sens...

Страница 13: ...he wire connections if not according to the wiring diagram correct the connections Capacitor Discharge capacitor before servicing Check the capacitor Replace if not within 10 of manufacturer s rating...

Страница 14: ...pump basin must be properly positioned by keeping unit upright External water pipe or inside water pipe are loose Tighten any loose water connections 6 Compressor cycles on off with overload protectio...

Страница 15: ...nd control panel see pictures below STEP 1 Remove the nuts from the axel on each wheel hub Remove wheels from unit STEP 2 Place a support under the unit after removing each wheel to avoid tilting the...

Страница 16: ...pection weekly to determine if debris build up has clogged the filter 10 2 Cleaning the air filter STEP 1 Remove the filter as shown in the diagram below STEP 2 Vacuum any debris from the filter STEP...

Страница 17: ...cleaner gently clean away the accumulated debris from the evaporator coil STEP 3 Re install the Filter Cover and the Filter WARNING DO NOT STEAM CLEAN REFRIGERATION COILS OR USE HARSH CHEMICALS 10 6...

Страница 18: ...es connected to the water pump 4 Remove the pump cover disconnect the pump and water level sensor and mark the sensor wires to help with proper re attachment 5 Replace the new water pump and re instal...

Страница 19: ...ou are careful when you disconnect and reconnect the leads from the PCB STEP 1 Take off the front housing and control panel STEP 2 Remove two 2 screws securing the sensor to the front of the evaporato...

Страница 20: ...tion STEP 1 Take off the front housing STEP 2 Find the source of the leak and repair using specific refrigerant grade solder STEP 3 Locate the pinch off tubes see picture below and solder on service v...

Страница 21: ...al operation 3 Next step is to check the start capacitor 4 If all of these checks do not identify faulty components the compressor will need to be replaced Contact Ideal Air Support for next steps 11...

Страница 22: ...2 12 SERVICE PARTS LIST Part Number Description 460598 Compressor capacitor 460600 Motor 460602 Motor capacitor 460604 Main PCB 460606 LCD Display 460608 Temperature and humidity sensor 460610 Water p...

Страница 23: ...during transportation 4 Any damage or improper repairs including misuse negligence and insufficient maintenance 5 Damage caused by force majeure 6 Damage to wheels which are easily broken by improper...

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