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S

HOP

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 CONTROLLER USER INTERFACE MANUAL

SECTION 3

18

02250180-094 R00

7. Press ENTER 

 pad to return to the nor-

mal view. 

3.3

USER ADJUSTABLE 

CONTROL PARAMETERS 

Listed below are descriptions of the parameter that
can be adjusted at the Controller: 

LOAD PRESS

 – Loading set point (psi, bar).  When

line pressure falls below this value, the machine will
load.  For example, if the load pressure is set to 125
psi, the machine will load when the line pressure
goes below 125 psi. Refer to 

Table 3-1:Default

Pressure Settings

.

UNLOAD PRESS

 – Set point (psi, bar) at which the

system pressure will begin unloading.  For example if
this parameter is set to 135 psi the machine will
unload when the line pressure exceeds 135 psi.
Refer to 

Table 3-1:Default Pressure Settings

.

MTR START TIME

 – Determines length of time (sec)

before start of main compressor motor.  Must be
longer than the STAR-DELTA (wye-delta) TIME plus
LOAD DELAY TIME.

DRAIN/REMOTE

 – Used to select between drain

control or to allow remote operation.  When set as
DRAIN, terminal no. 18 is the connector for drain
control.  When set as REMOTE and ON/OFF MODE
is set as REMOTE, terminal no. 18 is for remote
control indication.

STAR-DELTA TIME 

– Set time (sec) for star (wye) to

delta starter transition.  Disable by setting to zero (0),
standard for full voltage start.  Requires
approximately 4-6 seconds for wye-delta starting.

LOAD DELAY TIME

 – Load delay time (sec) after

wye delta transition or completed motor start.

UNLOAD RUN TIME

 – Set time (sec) that machine

will run unloaded in AUTO mode before shutting off.  

STOP DELAY TIME

 – Set time (sec) that machine

will continue to run after pressing the stop 
button.

RESTART TIME

 – Set time (sec) that must pass after

the machine is stopped before it can be restarted.

ON/OFF MODE 

– Used to specify LOCAL or

REMOTE starting.  When REMOTE mode is set,

user must press local 

 button first before the

remote control can start or stop the machine.  If the

machine is stopped by the local 

 button, the

remote control will not be able to start the machine.

CLEAR OIL FILT

 – Reset time for oil filter

maintenance.  Set to “0000H” to reset.

CLEAR A-O SEP

 – Reset time for separator element

maintenance.  Set to “0000H” to reset.

CLEAR AIR FILT 

– Reset time for air filter

maintenance.  Set to “0000H” to reset.

CLEAR FLUID ALM

 – Reset time for fluid

maintenance.  Set to “0000H” to reset.

CLEAR GREASE AL

 – Reset time for grease

maintenance.  Set to “0000H” to reset.

OIL FILT CHANGE 

– Set value (hrs) to trigger alarm

for oil filter maintenance.  Set value to “0000” to
disable the alarm.

A-O SEP CHANGE

 – Set value (hrs) to trigger alarm

for separator element maintenance.  Set value to
“0000” to disable the alarm.

AIR FILT CHANGE

 – Set value (hrs) to trigger alarm

for air filter maintenance.  Set value to “0000” to
disable the alarm.

FLUID CHANGE

 – Set value (hrs) to trigger alarm for

fluid maintenance.  Set value to “0000” to disable the
alarm.

GREASE REQ

 – Set value (hrs) to trigger alarm for

grease maintenance.  Set value to “0000” to disable
the alarm.

USER PASSWORD

 – Customer password setting.

COM MODE

 - Determines communication protocol.

Set to DISABLE for no functionality.  Set to SEQ for
multiple machine sequencing.  Set to PC to
communicate with MODBUS protocol.

SEQUENCE STATE

 - Set to SLAVE or MASTER

when operating in sequence mode with other

 NOTE

If during the adjustment process, the 

START 

 , STOP 

 , or 

ENTER 

 pad is pressed prior to pressing 

the

 pad, the display will return to the 

NORMAL view and the parameter value 
will not be changed.

S

Содержание ShopTek

Страница 1: ...warranty WARRANTY NOTICE PART NUMBER KEEP FOR FUTURE REFERENCE USER MANUAL SULLAIR CORPORATION The information in this manual is current as of its publication date and applies to controller part numbe...

Страница 2: ...cated at Michigan City Indiana Instruction includes training on the function and installation of Sullair service parts troubleshooting common faults and malfunctions and actual equipment operation The...

Страница 3: ...TRAPMENT SECTION 2 STARTUP PROCEDURES 13 2 1 INTRODUCTION 13 2 2 CONTROLLER PANEL LAYOUT 14 2 3 START UP PROCEDURES 15 2 4 SHUTDOWN PROCEDURE SECTION 3 ADJUSTMENTS 17 3 1 INTRODUCTION 17 3 2 COMPRESSO...

Страница 4: ...RMAL VIEW SERVICE REMINDERS 27 4 8 NORMAL VIEW WARNING MESSAGE 27 4 9 FAULT MESSAGES SECTION 5 TROUBLESHOOTING 29 5 1 TROUBLESHOOTING INTRODUCTION 29 5 2 TROUBLESHOOTING GUIDE 30 5 3 MACHINE BEHAVIOR...

Страница 5: ...rein are applicable to most compressors and the concepts behind these statements are generally applicable to all compressors 1 2 PERSONAL PROTECTIVE EQUIPMENT A Prior to installing or operating the co...

Страница 6: ...including air line anti icer system antifreeze compound or fluid film to accumulate on under or around acoustical mate rial or on any external surfaces of the air com pressor Wipe down using an aqueo...

Страница 7: ...codes or regula tions B DO NOT use air line anti icer systems in air lines supplying respirators or other breathing air utili zation equipment and DO NOT discharge air from these systems into unventi...

Страница 8: ...andling any ungrounded conductors 1 9 LIFTING A If the compressor is provided with a lifting bail then lift by the bail provided If no bail is provided then lift by sling Compressors to be air lifted...

Страница 9: ...a cles at floor level and transport and corner at minimum practical speeds N Make sure pallet mounted compressors are firmly bolted or otherwise secured to the pallet prior to attempting to forklift o...

Страница 10: ...NOTES 10...

Страница 11: ...d to stop the compressor operation Up Arrow Pad Used to navigate up the list of display messages and to increase or change parameter values for adjustments Down Arrow Pad Used to navigate down the lis...

Страница 12: ...ressor 3 Disconnect and lockout power according to lockout tagout procedure 4 Exchange any two of the three fan motor leads at the fan motor starter Refer to the compressor User s Manual 5 Recheck the...

Страница 13: ...mode is desired use the arrow pads to navigate to the Load Mode parameter Press the pad to change the mode Navigate to the desired mode Automatic or Manual Press the pad to accept and save the mode s...

Страница 14: ...NOTES 16 02250180 094 R00...

Страница 15: ...Section 3 3 3 2 COMPRESSOR ADJUSTMENT PROCEDURES The following steps are to be used to modify a control parameter 1 Use UP arrow and DOWN arrow pad on the controller to navigate to select CUSTOMER SE...

Страница 16: ...he stop button RESTART TIME Set time sec that must pass after the machine is stopped before it can be restarted ON OFF MODE Used to specify LOCAL or REMOTE starting When REMOTE mode is set user must p...

Страница 17: ...ler display language POWER FREQ Select incoming power frequency PHASE PROT Select incoming power phase protection to be INACTIVE DRAIN OPEN Set time sec for drain to remain energized Machines are not...

Страница 18: ...H XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH DRAIN REMOTE REMOTE STAR DELTA TIME LOAD DELAY TIME UNLOAD RUN TIME STOP DELAY TIME RESTART TIME ON OFF MODE LOCAL AUTO LOAD MODE CLEAR OIL FILT...

Страница 19: ...compressor will stop after running unloaded for the period set in the UNLOAD RUN TIME setting When operating in a group of sequenced compressors this removes only this compressor for service If the co...

Страница 20: ...NOTES 22 02250180 094 R00...

Страница 21: ...values for adjustments Return Reset Pad Angled arrow key pad used to return to upper menu when changing parameters A long hold is used to clear fault messages Right Arrow Pad Used to make selection i...

Страница 22: ...ure and the internal temperature of the compressor package Figure 4 3 Display Screen Normal View Example The Display Screen will also display fault conditions when they occur MAIN STATUS VIEW The Main...

Страница 23: ...n s Normal View See Figure 4 6 Figure 4 6 Compressor Operating Mode Display The compressor operating modes are described below Automatic mode Indicated by the word AUTO appearing in the upper line of...

Страница 24: ...played as compressor initiates startup processes A timer is also displayed which counts down the start time This time is set with STAR DELTA TIME in the CUSTOMER SET menu RUN MODE Displayed after the...

Страница 25: ...ons to be taken Figure 4 9 Controller Display Normal View Warning Message 4 9 FAULT MESSAGES When a Fault condition occurs the machine will shut down and the display will indicate STOP on the upper li...

Страница 26: ...NOTES 28 02250180 094 R00...

Страница 27: ...ck for loose wiring b Check for damaged piping c Check for parts damaged by heat or an elec trical short circuit usually apparent by discol oration or a burnt odor Should your problem persist after ma...

Страница 28: ...e button Check wiring Replace button if necessary HIGH PRESSURE Faulty pressure sensor Check and replace pressure sensor if defective High pressure Check operation of valves and controls Faulty unload...

Страница 29: ...NOTES 69...

Страница 30: ...sors LTD Princes Highway Hallam Victoria 3803 Australia Telephone 61 3 9703 8000 Fax 61 3 9703 8053 www championcompressors com au SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City Indian...

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