Sullair ShopTek Скачать руководство пользователя страница 8

SECTION 1

8

swallowed, induce vomiting by administering a
tablespoon of salt, in each glass of clean, warm
water until vomit is clear, then administer two
teaspoons of baking soda in a glass of clean
water. Have patient lay down and cover eyes to
exclude light. Call a physician immediately.

1.8

ELECTRICAL SHOCK

A.

This compressor should be installed and main-
tained in full compliance with all applicable Fed-
eral, State and Local codes, standards and
regulations, including those of the National Elec-
trical Code, and also including those relative to
equipment grounding conductors, and only by
personnel that are trained, qualified and dele-
gated to do so.

B.

Keep all parts of the body and any hand-held
tools or other conductive objects away from
exposed live parts of electrical system. Maintain
dry footing, stand on insulating surfaces and 

DO

NOT

 contact any other portion of the compressor

when making adjustments or repairs to exposed
live parts of the electrical system. Make all such
adjustments or repairs with one hand only, so as
to minimize the possibility of creating a current
path through the heart.

C.

Attempt repairs in clean, dry and well lighted and
ventilated areas only.

D. DO NOT

 leave the compressor unattended with

open electrical enclosures. If necessary to do so,
then disconnect, lock out and tag all power at
source so others will not inadvertently restore
power.

E.

Disconnect, lock out, and tag all power at source
prior to attempting repairs or adjustments to
rotating machinery and prior to handling any
ungrounded conductors.

1.9

LIFTING

A.

If the compressor is provided with a lifting bail,
then lift by the bail provided. If no bail is provided,
then lift by sling. Compressors to be air-lifted by
helicopter must not be supported by the lifting
bail but by slings instead. In any event, lift and/or
handle only in full compliance with OSHA stan-
dards 29 CFR 1910 subpart N and/or any appli-
cable Federal, State, and Local codes, standards
and regulations.

B.

Inspect points of attachment for cracked welds
and for cracked, bent, corroded or otherwise
degraded members and for loose bolts or nuts
prior to lifting.

C.

Make sure entire lifting, rigging and supporting
structure has been inspected, is in good condi-
tion and has a rated capacity of at least the
weight of the compressor. If you are unsure of
the weight, then weigh compressor before lifting.

D.

Make sure lifting hook has a functional safety
latch or equivalent, and is fully engaged and
latched on the bail or slings.

E.

Use guide ropes or equivalent to prevent twisting
or swinging of the compressor once it has been
lifted clear of the ground.

F. DO NOT

 attempt to lift in high winds.

G.

Keep all personnel out from under and away
from the compressor whenever it is suspended.

H.

Lift compressor no higher than necessary.

 DANGER

All field equipment must be tested for elec-
trostatic fields prior to servicing or making 
contact with the machine using the follow-
ing or equivalent test equipment:

• 90-600 VAC: Volt detector such as 

Fluke Model 1AC-A

• 600-7000 VAC: Voltage detector 

such as Fluke Networks Model 
C9970

It is the responsibility of each organization 
to provide/arrange training for all their 
associates expected to test for electrostatic 
fields.

Содержание ShopTek

Страница 1: ...warranty WARRANTY NOTICE PART NUMBER KEEP FOR FUTURE REFERENCE USER MANUAL SULLAIR CORPORATION The information in this manual is current as of its publication date and applies to controller part numbe...

Страница 2: ...cated at Michigan City Indiana Instruction includes training on the function and installation of Sullair service parts troubleshooting common faults and malfunctions and actual equipment operation The...

Страница 3: ...TRAPMENT SECTION 2 STARTUP PROCEDURES 13 2 1 INTRODUCTION 13 2 2 CONTROLLER PANEL LAYOUT 14 2 3 START UP PROCEDURES 15 2 4 SHUTDOWN PROCEDURE SECTION 3 ADJUSTMENTS 17 3 1 INTRODUCTION 17 3 2 COMPRESSO...

Страница 4: ...RMAL VIEW SERVICE REMINDERS 27 4 8 NORMAL VIEW WARNING MESSAGE 27 4 9 FAULT MESSAGES SECTION 5 TROUBLESHOOTING 29 5 1 TROUBLESHOOTING INTRODUCTION 29 5 2 TROUBLESHOOTING GUIDE 30 5 3 MACHINE BEHAVIOR...

Страница 5: ...rein are applicable to most compressors and the concepts behind these statements are generally applicable to all compressors 1 2 PERSONAL PROTECTIVE EQUIPMENT A Prior to installing or operating the co...

Страница 6: ...including air line anti icer system antifreeze compound or fluid film to accumulate on under or around acoustical mate rial or on any external surfaces of the air com pressor Wipe down using an aqueo...

Страница 7: ...codes or regula tions B DO NOT use air line anti icer systems in air lines supplying respirators or other breathing air utili zation equipment and DO NOT discharge air from these systems into unventi...

Страница 8: ...andling any ungrounded conductors 1 9 LIFTING A If the compressor is provided with a lifting bail then lift by the bail provided If no bail is provided then lift by sling Compressors to be air lifted...

Страница 9: ...a cles at floor level and transport and corner at minimum practical speeds N Make sure pallet mounted compressors are firmly bolted or otherwise secured to the pallet prior to attempting to forklift o...

Страница 10: ...NOTES 10...

Страница 11: ...d to stop the compressor operation Up Arrow Pad Used to navigate up the list of display messages and to increase or change parameter values for adjustments Down Arrow Pad Used to navigate down the lis...

Страница 12: ...ressor 3 Disconnect and lockout power according to lockout tagout procedure 4 Exchange any two of the three fan motor leads at the fan motor starter Refer to the compressor User s Manual 5 Recheck the...

Страница 13: ...mode is desired use the arrow pads to navigate to the Load Mode parameter Press the pad to change the mode Navigate to the desired mode Automatic or Manual Press the pad to accept and save the mode s...

Страница 14: ...NOTES 16 02250180 094 R00...

Страница 15: ...Section 3 3 3 2 COMPRESSOR ADJUSTMENT PROCEDURES The following steps are to be used to modify a control parameter 1 Use UP arrow and DOWN arrow pad on the controller to navigate to select CUSTOMER SE...

Страница 16: ...he stop button RESTART TIME Set time sec that must pass after the machine is stopped before it can be restarted ON OFF MODE Used to specify LOCAL or REMOTE starting When REMOTE mode is set user must p...

Страница 17: ...ler display language POWER FREQ Select incoming power frequency PHASE PROT Select incoming power phase protection to be INACTIVE DRAIN OPEN Set time sec for drain to remain energized Machines are not...

Страница 18: ...H XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH DRAIN REMOTE REMOTE STAR DELTA TIME LOAD DELAY TIME UNLOAD RUN TIME STOP DELAY TIME RESTART TIME ON OFF MODE LOCAL AUTO LOAD MODE CLEAR OIL FILT...

Страница 19: ...compressor will stop after running unloaded for the period set in the UNLOAD RUN TIME setting When operating in a group of sequenced compressors this removes only this compressor for service If the co...

Страница 20: ...NOTES 22 02250180 094 R00...

Страница 21: ...values for adjustments Return Reset Pad Angled arrow key pad used to return to upper menu when changing parameters A long hold is used to clear fault messages Right Arrow Pad Used to make selection i...

Страница 22: ...ure and the internal temperature of the compressor package Figure 4 3 Display Screen Normal View Example The Display Screen will also display fault conditions when they occur MAIN STATUS VIEW The Main...

Страница 23: ...n s Normal View See Figure 4 6 Figure 4 6 Compressor Operating Mode Display The compressor operating modes are described below Automatic mode Indicated by the word AUTO appearing in the upper line of...

Страница 24: ...played as compressor initiates startup processes A timer is also displayed which counts down the start time This time is set with STAR DELTA TIME in the CUSTOMER SET menu RUN MODE Displayed after the...

Страница 25: ...ons to be taken Figure 4 9 Controller Display Normal View Warning Message 4 9 FAULT MESSAGES When a Fault condition occurs the machine will shut down and the display will indicate STOP on the upper li...

Страница 26: ...NOTES 28 02250180 094 R00...

Страница 27: ...ck for loose wiring b Check for damaged piping c Check for parts damaged by heat or an elec trical short circuit usually apparent by discol oration or a burnt odor Should your problem persist after ma...

Страница 28: ...e button Check wiring Replace button if necessary HIGH PRESSURE Faulty pressure sensor Check and replace pressure sensor if defective High pressure Check operation of valves and controls Faulty unload...

Страница 29: ...NOTES 69...

Страница 30: ...sors LTD Princes Highway Hallam Victoria 3803 Australia Telephone 61 3 9703 8000 Fax 61 3 9703 8053 www championcompressors com au SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City Indian...

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