Sullair ShopTek Скачать руководство пользователя страница 7

SECTION 1

 

7

C.

Wear snug-fitting clothing and confine long hair
when working around this compressor, especially
when exposed to hot or moving parts.

D.

Keep access doors, if any, closed except when
making repairs or adjustments.

E.

Make sure all personnel are out of and/or clear of
the compressor prior to attempting to start or
operate it.

F.

Disconnect and lock out all power at source and
verify at the compressor that all circuits are de-
energized to minimize the possibility of acciden-
tal start-up, or operation, prior to attempting
repairs or adjustments. This is especially impor-
tant when compressors are remotely controlled.

G.

Keep hands, feet, floors, controls and walking
surfaces clean and free of fluid, water or other
liquids to minimize the possibility of slips and
falls.

1.6

HOT SURFACES, SHARP 

EDGES AND SHARP 

CORNERS

A.

Avoid bodily contact with hot fluid, hot coolant,
hot surfaces and sharp edges and corners.

B.

Keep all parts of the body away from all points of
air discharge.

C.

Wear personal protective equipment including
gloves and head covering when working in, on or
around the compressor.

D.

Keep a first aid kit handy. Seek medical assis-
tance promptly in case of injury. 

DO NOT

 ignore

small cuts and burns as they may lead to infec-
tion

1.7

TOXIC AND IRRITATING 

SUBSTANCES

A. DO NOT

 use air from this compressor for respi-

ration (breathing) except in full compliance with
OSHA Standards 29 CFR 1910 and/or any appli-
cable Federal, State or Local codes or regula-
tions. 

B. DO NOT

 use air line anti-icer systems in air lines

supplying respirators or other breathing air utili-
zation equipment and 

DO NOT

 discharge air

from these systems into unventilated or other
confined areas.

C.

Operate the compressor only in open or ade-
quately ventilated areas.

D.

Locate the compressor or provide a remote inlet
so that it is not likely to ingest exhaust fumes or
other toxic, noxious or corrosive fumes or sub-
stances.

E.

Coolants and lubricants used in this compressor
are typical of the industry. Care should be taken
to avoid accidental ingestion and/or skin contact.
In the event of ingestion, seek medical treatment
promptly. Wash with soap and water in the event
of skin contact. Consult Material Safety Data
Sheet for information pertaining to fluid of fill.

F.

Wear goggles or a full face shield when adding
antifreeze compound to air line anti-icer systems.

G.

If air line anti-icer system antifreeze compound
enters the eyes or if fumes irritate the eyes, they
should be washed with large quantities of clean
water for fifteen minutes. A physician, preferably
an eye specialist, should be contacted immedi-
ately.

H. DO NOT

 store air line anti-icer system antifreeze

compound in confined areas.

I.

The antifreeze compound used in air line anti-
freeze systems contains methanol and is toxic,
harmful or fatal if swallowed. Avoid contact with
the skin or eyes and avoid breathing the fumes. If

 DANGER

Death or serious injury can result from 
inhaling compressed air without using 
proper safety equipment. See OSHA stan-
dards and/or any applicable Federal, State, 
and Local codes, standards and regulations 
on safety equipment.

Содержание ShopTek

Страница 1: ...warranty WARRANTY NOTICE PART NUMBER KEEP FOR FUTURE REFERENCE USER MANUAL SULLAIR CORPORATION The information in this manual is current as of its publication date and applies to controller part numbe...

Страница 2: ...cated at Michigan City Indiana Instruction includes training on the function and installation of Sullair service parts troubleshooting common faults and malfunctions and actual equipment operation The...

Страница 3: ...TRAPMENT SECTION 2 STARTUP PROCEDURES 13 2 1 INTRODUCTION 13 2 2 CONTROLLER PANEL LAYOUT 14 2 3 START UP PROCEDURES 15 2 4 SHUTDOWN PROCEDURE SECTION 3 ADJUSTMENTS 17 3 1 INTRODUCTION 17 3 2 COMPRESSO...

Страница 4: ...RMAL VIEW SERVICE REMINDERS 27 4 8 NORMAL VIEW WARNING MESSAGE 27 4 9 FAULT MESSAGES SECTION 5 TROUBLESHOOTING 29 5 1 TROUBLESHOOTING INTRODUCTION 29 5 2 TROUBLESHOOTING GUIDE 30 5 3 MACHINE BEHAVIOR...

Страница 5: ...rein are applicable to most compressors and the concepts behind these statements are generally applicable to all compressors 1 2 PERSONAL PROTECTIVE EQUIPMENT A Prior to installing or operating the co...

Страница 6: ...including air line anti icer system antifreeze compound or fluid film to accumulate on under or around acoustical mate rial or on any external surfaces of the air com pressor Wipe down using an aqueo...

Страница 7: ...codes or regula tions B DO NOT use air line anti icer systems in air lines supplying respirators or other breathing air utili zation equipment and DO NOT discharge air from these systems into unventi...

Страница 8: ...andling any ungrounded conductors 1 9 LIFTING A If the compressor is provided with a lifting bail then lift by the bail provided If no bail is provided then lift by sling Compressors to be air lifted...

Страница 9: ...a cles at floor level and transport and corner at minimum practical speeds N Make sure pallet mounted compressors are firmly bolted or otherwise secured to the pallet prior to attempting to forklift o...

Страница 10: ...NOTES 10...

Страница 11: ...d to stop the compressor operation Up Arrow Pad Used to navigate up the list of display messages and to increase or change parameter values for adjustments Down Arrow Pad Used to navigate down the lis...

Страница 12: ...ressor 3 Disconnect and lockout power according to lockout tagout procedure 4 Exchange any two of the three fan motor leads at the fan motor starter Refer to the compressor User s Manual 5 Recheck the...

Страница 13: ...mode is desired use the arrow pads to navigate to the Load Mode parameter Press the pad to change the mode Navigate to the desired mode Automatic or Manual Press the pad to accept and save the mode s...

Страница 14: ...NOTES 16 02250180 094 R00...

Страница 15: ...Section 3 3 3 2 COMPRESSOR ADJUSTMENT PROCEDURES The following steps are to be used to modify a control parameter 1 Use UP arrow and DOWN arrow pad on the controller to navigate to select CUSTOMER SE...

Страница 16: ...he stop button RESTART TIME Set time sec that must pass after the machine is stopped before it can be restarted ON OFF MODE Used to specify LOCAL or REMOTE starting When REMOTE mode is set user must p...

Страница 17: ...ler display language POWER FREQ Select incoming power frequency PHASE PROT Select incoming power phase protection to be INACTIVE DRAIN OPEN Set time sec for drain to remain energized Machines are not...

Страница 18: ...H XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH DRAIN REMOTE REMOTE STAR DELTA TIME LOAD DELAY TIME UNLOAD RUN TIME STOP DELAY TIME RESTART TIME ON OFF MODE LOCAL AUTO LOAD MODE CLEAR OIL FILT...

Страница 19: ...compressor will stop after running unloaded for the period set in the UNLOAD RUN TIME setting When operating in a group of sequenced compressors this removes only this compressor for service If the co...

Страница 20: ...NOTES 22 02250180 094 R00...

Страница 21: ...values for adjustments Return Reset Pad Angled arrow key pad used to return to upper menu when changing parameters A long hold is used to clear fault messages Right Arrow Pad Used to make selection i...

Страница 22: ...ure and the internal temperature of the compressor package Figure 4 3 Display Screen Normal View Example The Display Screen will also display fault conditions when they occur MAIN STATUS VIEW The Main...

Страница 23: ...n s Normal View See Figure 4 6 Figure 4 6 Compressor Operating Mode Display The compressor operating modes are described below Automatic mode Indicated by the word AUTO appearing in the upper line of...

Страница 24: ...played as compressor initiates startup processes A timer is also displayed which counts down the start time This time is set with STAR DELTA TIME in the CUSTOMER SET menu RUN MODE Displayed after the...

Страница 25: ...ons to be taken Figure 4 9 Controller Display Normal View Warning Message 4 9 FAULT MESSAGES When a Fault condition occurs the machine will shut down and the display will indicate STOP on the upper li...

Страница 26: ...NOTES 28 02250180 094 R00...

Страница 27: ...ck for loose wiring b Check for damaged piping c Check for parts damaged by heat or an elec trical short circuit usually apparent by discol oration or a burnt odor Should your problem persist after ma...

Страница 28: ...e button Check wiring Replace button if necessary HIGH PRESSURE Faulty pressure sensor Check and replace pressure sensor if defective High pressure Check operation of valves and controls Faulty unload...

Страница 29: ...NOTES 69...

Страница 30: ...sors LTD Princes Highway Hallam Victoria 3803 Australia Telephone 61 3 9703 8000 Fax 61 3 9703 8053 www championcompressors com au SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City Indian...

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