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EK

 CONTROLLER USER INTERFACE MANUAL

SECTION 4

26

02250180-094 R00

4.6

OPERATING STATES

Operating States describe the state of the
compressor operation in response to the current
mode and current conditions. Essentially, the
operating state is what the machine is doing at a
particular moment. Most operating states occur
automatically as normal functions of the compressor
and require no direct action from the operator. Text
descriptions of operating states appear on the upper
line of the display screen while in Normal View. See

Figure 4-7

Figure 4-7: Controller Display Normal View: Oper-

ating State

The list below provides an explanation of each
Operating State message that may appear in the
Normal View display. Some operating states occur
instantaneously and may not be seen by the
operator.  Additionally, upon startup the controller
serial number, revision level, and production date are
quickly displayed.

STOPPING

 - Displayed as the compressor is being

stopped.  A timer is also displayed which counts
down the delay from when the (O) button is pressed
and the compressor stops.  This delay is set with
‘STOP DELAY TIME” in the “CUSTOMER SET”
menu.

STOP 

– Displayed after the compressor is stopped.

A timer is also displayed which counts down the time
until the motor can be restarted.  This time is set with
“RESTART TIME” in the “CUSTOMER SET” menu.

REMOTE STOP

 - Displayed when the compressor

operation is stopped but is armed to restart. The
machine will start when the remote start contact is
close.

STANDBY

 - Displayed when the compressor is

stopped and waiting for proper conditions before
restarting.

STOP:   (FAULT)

 - Displayed as a fault condition is

occurring.

Y START

 - Displayed as compressor initiates startup

processes.  A timer is also displayed which counts
down the start time.  This time is set with “STAR-
DELTA TIME” in the “CUSTOMER SET” menu.

RUN MODE

 – Displayed after the motor is started

and before delivering air.  A timer is displayed which
counts down the time between starting of the motor
and de-energizing of the unload solenoid.  This time
is set with “LOAD DELAY TIME” in the “CUSTOMER
SET” menu.

LOAD

 - Displayed as the compressor begins

delivering air.

U.L.

 -  Displayed as the compressor is being

unloaded automatically.

REMOTE U.L. 

- Displayed as the compressor is

being unloaded remotely.

4.7

NORMAL VIEW SERVICE 

REMINDERS

Service reminders may appear in the Normal View
display. See 

Figure 4-8

.

When service is due, the display will alternate
between the operating state display shown in 

Figure

4-7

 and the alarm display shown in 

Figure 4-8

.  The

upper line will indicate the service to be performed
and the bottom line will display the time it became
due.  When a service reminder appears, the machine
will continue to operate normally, however, the
appropriate service should be scheduled and
accomplished within a short period of time.

Figure 4-8: Controller Display Normal View: Ser-

vice Reminder

The list below provides an explanation of the Service
Reminders that may appear in the Normal View
display. Refer to 

Section 5: Troubleshooting

, for

additional instructions on actions to be taken when a
service reminder appears.

OIL FILTER ALM 

- The compressor fluid filter should

be changed within the time frame noted in the
machine operation specifications.

A-O SEPARATOR

 - The compressor fluid separator

should be changed within the time frame noted in the
machine operation specifications.

AIR FILTER ALM 

- The compressor air filter should

be changed within the time frame noted in the

AUTO             LOAD
 

174°F             62PSI

Operating State

AIR FILTER ALM
 XXXXH

Содержание ShopTek

Страница 1: ...warranty WARRANTY NOTICE PART NUMBER KEEP FOR FUTURE REFERENCE USER MANUAL SULLAIR CORPORATION The information in this manual is current as of its publication date and applies to controller part numbe...

Страница 2: ...cated at Michigan City Indiana Instruction includes training on the function and installation of Sullair service parts troubleshooting common faults and malfunctions and actual equipment operation The...

Страница 3: ...TRAPMENT SECTION 2 STARTUP PROCEDURES 13 2 1 INTRODUCTION 13 2 2 CONTROLLER PANEL LAYOUT 14 2 3 START UP PROCEDURES 15 2 4 SHUTDOWN PROCEDURE SECTION 3 ADJUSTMENTS 17 3 1 INTRODUCTION 17 3 2 COMPRESSO...

Страница 4: ...RMAL VIEW SERVICE REMINDERS 27 4 8 NORMAL VIEW WARNING MESSAGE 27 4 9 FAULT MESSAGES SECTION 5 TROUBLESHOOTING 29 5 1 TROUBLESHOOTING INTRODUCTION 29 5 2 TROUBLESHOOTING GUIDE 30 5 3 MACHINE BEHAVIOR...

Страница 5: ...rein are applicable to most compressors and the concepts behind these statements are generally applicable to all compressors 1 2 PERSONAL PROTECTIVE EQUIPMENT A Prior to installing or operating the co...

Страница 6: ...including air line anti icer system antifreeze compound or fluid film to accumulate on under or around acoustical mate rial or on any external surfaces of the air com pressor Wipe down using an aqueo...

Страница 7: ...codes or regula tions B DO NOT use air line anti icer systems in air lines supplying respirators or other breathing air utili zation equipment and DO NOT discharge air from these systems into unventi...

Страница 8: ...andling any ungrounded conductors 1 9 LIFTING A If the compressor is provided with a lifting bail then lift by the bail provided If no bail is provided then lift by sling Compressors to be air lifted...

Страница 9: ...a cles at floor level and transport and corner at minimum practical speeds N Make sure pallet mounted compressors are firmly bolted or otherwise secured to the pallet prior to attempting to forklift o...

Страница 10: ...NOTES 10...

Страница 11: ...d to stop the compressor operation Up Arrow Pad Used to navigate up the list of display messages and to increase or change parameter values for adjustments Down Arrow Pad Used to navigate down the lis...

Страница 12: ...ressor 3 Disconnect and lockout power according to lockout tagout procedure 4 Exchange any two of the three fan motor leads at the fan motor starter Refer to the compressor User s Manual 5 Recheck the...

Страница 13: ...mode is desired use the arrow pads to navigate to the Load Mode parameter Press the pad to change the mode Navigate to the desired mode Automatic or Manual Press the pad to accept and save the mode s...

Страница 14: ...NOTES 16 02250180 094 R00...

Страница 15: ...Section 3 3 3 2 COMPRESSOR ADJUSTMENT PROCEDURES The following steps are to be used to modify a control parameter 1 Use UP arrow and DOWN arrow pad on the controller to navigate to select CUSTOMER SE...

Страница 16: ...he stop button RESTART TIME Set time sec that must pass after the machine is stopped before it can be restarted ON OFF MODE Used to specify LOCAL or REMOTE starting When REMOTE mode is set user must p...

Страница 17: ...ler display language POWER FREQ Select incoming power frequency PHASE PROT Select incoming power phase protection to be INACTIVE DRAIN OPEN Set time sec for drain to remain energized Machines are not...

Страница 18: ...H XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH DRAIN REMOTE REMOTE STAR DELTA TIME LOAD DELAY TIME UNLOAD RUN TIME STOP DELAY TIME RESTART TIME ON OFF MODE LOCAL AUTO LOAD MODE CLEAR OIL FILT...

Страница 19: ...compressor will stop after running unloaded for the period set in the UNLOAD RUN TIME setting When operating in a group of sequenced compressors this removes only this compressor for service If the co...

Страница 20: ...NOTES 22 02250180 094 R00...

Страница 21: ...values for adjustments Return Reset Pad Angled arrow key pad used to return to upper menu when changing parameters A long hold is used to clear fault messages Right Arrow Pad Used to make selection i...

Страница 22: ...ure and the internal temperature of the compressor package Figure 4 3 Display Screen Normal View Example The Display Screen will also display fault conditions when they occur MAIN STATUS VIEW The Main...

Страница 23: ...n s Normal View See Figure 4 6 Figure 4 6 Compressor Operating Mode Display The compressor operating modes are described below Automatic mode Indicated by the word AUTO appearing in the upper line of...

Страница 24: ...played as compressor initiates startup processes A timer is also displayed which counts down the start time This time is set with STAR DELTA TIME in the CUSTOMER SET menu RUN MODE Displayed after the...

Страница 25: ...ons to be taken Figure 4 9 Controller Display Normal View Warning Message 4 9 FAULT MESSAGES When a Fault condition occurs the machine will shut down and the display will indicate STOP on the upper li...

Страница 26: ...NOTES 28 02250180 094 R00...

Страница 27: ...ck for loose wiring b Check for damaged piping c Check for parts damaged by heat or an elec trical short circuit usually apparent by discol oration or a burnt odor Should your problem persist after ma...

Страница 28: ...e button Check wiring Replace button if necessary HIGH PRESSURE Faulty pressure sensor Check and replace pressure sensor if defective High pressure Check operation of valves and controls Faulty unload...

Страница 29: ...NOTES 69...

Страница 30: ...sors LTD Princes Highway Hallam Victoria 3803 Australia Telephone 61 3 9703 8000 Fax 61 3 9703 8053 www championcompressors com au SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City Indian...

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