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AIR CARE

SEMINAR TRAINING

Sullair Air Care Seminars are 3---day courses that provide hands---on instruction

in the proper operation, maintenance and service of Sullair equipment.

Individual seminars on Industrial compressors and compressor electrical

systems are presented at regular intervals throughout the year at a dedicated

training facility at Sullair’s corporate headquarters in Michigan City, Indiana.
Instruction includes discussion of the function and installation of Sullair service

parts, troubleshooting of the most common problems, and actual equipment

operation. The seminars are recommended for maintenance and service

personnel.
For detailed course outlines, schedule and cost information contact:

Sullair Corporate Training Department

1---800---SULLAIR or 219---879---5451 (ext. 1816)

--- Or Write ---

Sullair Corporation

3700 E. Michigan Blvd.

Michigan City, IN 46360

Attn: Service Training Department

Содержание LS-10 18KW 24KT

Страница 1: ...Part Number 02250105 114 eSullair Corporation OPERATOR S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE 25 30 40 HP INDUSTRIAL AIR COMPRESSOR LS 10 STANDARD 24 KT 18 22 30 KW...

Страница 2: ...t Sullair s corporate headquarters in Michigan City Indiana Instruction includes discussion of the function and installation of Sullair service parts troubleshooting of the most common problems and ac...

Страница 3: ...5 COMPRESSOR DISCHARGE SYSTEM FUNCTIONAL DESCRIPTION 8 2 6 CONTROL SYSTEM FUNCTIONAL DESCRIPTION STANDARD ELECTRO MECHANICAL 10 2 7 CONTROL SYSTEM FUNCTIONAL DESCRIPTION SUPERVISOR II 10 2 8 AIR INLET...

Страница 4: ...ODUCTION SUPERVISOR II 23 5 7 SUPERVISOR II PARAMETER SETUP 24 5 8 OPERATING THE COMPRESSOR 25 5 9 PURPOSE OF CONTROLS SUPERVISOR II 26 5 10 SUPERVISOR II OUTPUT RELAYS 27 5 11 INITIAL START UP PROCED...

Страница 5: ...ASSEMBLY 52 8 5 AIR INLET SYSTEM 54 8 6 COOLING AND LUBRICATION SYSTEM 58 8 7 DISCHARGE SYSTEM 62 8 8 CONTROL SYSTEM AND ELECTRICAL PARTS 66 8 9 INSTRUMENT PANEL 68 8 10 ENCLOSURE 70 8 11 DECAL GROUP...

Страница 6: ...NOTES...

Страница 7: ...hut off throttle valve either at the compressor or at any other point along the air line when an air hose ex ceeding 1 2 13mm inside diameter is to be con nected to the shut off throttle valve to redu...

Страница 8: ...ags trash leaves litter or other com bustibles out of and away from the compressor J DO NOT operate the compressor without proper flow of cooling air or water or with inadequate flow of lubricant or w...

Страница 9: ...d areas only D DO NOT leave the compressor unattended with open electrical enclosures If necessary to do so then disconnect lock out and tag all power at source so others will not inadvertently restor...

Страница 10: ...10 ENTRAPMENT A If the compressor enclosure is large enough to hold a person and if it is necessary to enter it to per form service adjustments inform other personnel before doing so or else secure a...

Страница 11: ...apacity control sys tem instrument panel aftercooler a combina tion separator and trap all mounted on a heavy gauge steel frame On air cooled models a fan draws air over themo tor and forces it out th...

Страница 12: ...n when the fluid temperature is below 170_F 77_C The fluid passes through the thermal valve the main filter and directly to the compressor unit where it lubricates cools and seals the rotors and the c...

Страница 13: ...Section 2 DESCRIPTION 7 Figure 2 2 Compressor Fluid Cooling Lubrication and Discharge System COOLING LUBRICATION DISCHARGE SYSTEM SYSTEM...

Страница 14: ...operate in the same manner excepting stated pressures START 0 TO 50 PSIG 0 TO 3 5 BAR When the compressor START button is depressed the sump pressure will quickly rise from 0 to 50 psig 0 to 3 5 bar...

Страница 15: ...Section 2 DESCRIPTION 9 Figure 2 3 Control System...

Страница 16: ...BAR If less than the rated capacity of compressed air is being used the service line pressure will rise above 100 psig 6 9 bar The pressure regulator valve gradually opens directing air pressure to th...

Страница 17: ...nected to the dry side of the receiver downstream from the check valve and continually monitors the air pressure S The sump pressure gauge continually monitors the sump pressure at the various load a...

Страница 18: ...12 NOTES...

Страница 19: ...WIDTH HEIGHT I WEIGHT MOTOR ACFM M3 MIN IN MM IN MM IN MM LB KG ENCLOSURE H 25 18 93 2 63 57 0 1448 33 0 838 39 0 991 1015 2238 ODP TEFC 115 psig 30 22 118 3 34 57 0 1448 33 0 838 39 0 991 1035 2282 O...

Страница 20: ...rreasons otherfluids are required follow Lubrication Guide 3 4 below WARNING The Plastic Pipe Institute recommends against the use of thermoplastic pipe to trans port compressed air or other compresse...

Страница 21: ...NGE C When measured pressure loss exceeds 20 psig 1 3 bar D When measured pressure loss exceeds 10 psig 0 7 bar E When required by fluid analysis or known contamination F Does not require replacement...

Страница 22: ...16 NOTES...

Страница 23: ...pressor This heat must be removed to assure a normal operating temperature With air cooled compressors it is possible to use this heat forspace heating providing no additional pressure drop is created...

Страница 24: ...trical Code and or any other applicable State Federal and local electrical codes concerning isolation switches fused dis connects etc Sullair provides a wiring diagram for use by the installer NOTE Cu...

Страница 25: ...the compressor unit the shaft should be turning clockwise If the motor shaft is not turning clockwise disconnect the power to the starter and exchange any two of the three power in put leads then re...

Страница 26: ...20 NOTES...

Страница 27: ...vice line air pressure It is lo cated on dry side of receiver downstream from check valve SUMP PRESSURE GAUGE Continually monitors receiver sump pressure at vari ous load and or unloaded conditions DI...

Страница 28: ...is valve indicates that the high pressure switch is ei ther faulty or out of adjustment MODULATING INLET VALVE Regulates the amount of air allowed to enter the air compressor This regulation is determ...

Страница 29: ...s the program key To increment a parameter press the up arrow key or logo key The logo key will increment by 10 To decrement the value press the down arrow key The parameters are displayed in the foll...

Страница 30: ...nly for sequencing units in HOURS see Sequencing Pro tocol Manual for details ROTATE 50 HOURS SMachine Capacity Used only for se quencing units in CFM M3 min see Se quencing Protocol Manual for detail...

Страница 31: ...l See Recommended Spare Parts List S DISABLED Responds to status and parameter change messages via the RS485 network but will not respond to start stop load or unload messages S REMOTE Responds to sta...

Страница 32: ...l check valve which prevents line pressure back flow into the sump during unload conditions and after shutdown PRESSURE RELIEF VALVE Protects compressor by venting compressed air in excess of 200 psig...

Страница 33: ...s in piping 6 Slowly close the shut off valve to assure proper nameplate pressure unload setting is correct The compressor will unload at nameplate pres sure If adjustments are necessary see Control S...

Страница 34: ...28 NOTES...

Страница 35: ...and changed See PA RAMETER SETUP PRG S Up arrow Used in status displays to change displays and in parameter setup mode to increment a value S Down arrow lamp test Used in status displays to change di...

Страница 36: ...lt on the first line and the run hours when the fault occurred T1 HI 1 234 S Next to last fault log This shows the fault on the first line and the run hours when the fault occurred T1 HI 2 204 6 4 LAM...

Страница 37: ...Section 6 SUPERVISOR II 31 MESSAGE DISPLAY SYSTEM GRAPHIC DISPLAY KEYPADS Figure 6 1 Supervisor II Panel...

Страница 38: ...32 NOTES...

Страница 39: ...a few mainte nance requirements are needed to clean thesystem of any foreign materials Perform the following main tenance operations to prevent unnecessary prob lems 1 Clean the return line strainer 2...

Страница 40: ...terior of housing us ing a damp cloth DO NOT blow dirt out with compressed air 6 At this time replace the element 7 Reassemble in the reverse order of the disassem bly 8 Reset the air filter restricti...

Страница 41: ...ch contacts When the line pressure reaches 125 psig 8 6 bar the pressure switch contacts should open If the pressure switch contacts do not open or they open prior to the de sired pressure the pressur...

Страница 42: ...ed will be a measuring scale one set of standard Allen wrenches and one set of standard socket wrenches For installation and maintenance of the drive cou pling follow the steps explained below DANGER...

Страница 43: ...sure switch check pressure at which contact points open Separator requires maintenance check maintenance indicator under full load condi tions High pressure shutdown switch is defective replace Defect...

Страница 44: ...djusted EXCESSIVE COMPRESSOR FLUID Clogged Return Line or Orifice Clean strainer screen and o ring replace CONSUMPTION ment kit available Clean orifice Separator Element Damaged or Not Functioning Pro...

Страница 45: ...g water supply i e Packages Only closed valves Water Temperature is High Water Increase water flow lower water Cooled Packages Only temperature Cooler is Plugged Water Cooled Clean tubes and or shell...

Страница 46: ...compressed air dryer sized for the flow and dryness level required Note Filters may also be required to remove particulates liquid oil aerosols or for oil vapor removal Change cartridges as recommend...

Страница 47: ...djustment Maxi mum adjustment is 7 The DSP key exits wiping out changes to the cur rent item while saving changes to any previous items The PRG key saves the current item and ad vances to the next All...

Страница 48: ...Section 7 MAINTENANCE 42 Figure 7 7 Piping and Instrumentation Diagram Standard...

Страница 49: ...Section 7 MAINTENANCE 43 Figure 7 8 Piping and Instrumentation Diagram Supervisor II...

Страница 50: ...44 NOTES...

Страница 51: ...48 250029 315 1 kit repair for minimum pressure check valve 02250097 609 250026 758 1 kit repair cap for minimum pressure check valve 02250097 609 02250046 397 1 kit repair o ring for minimum pressure...

Страница 52: ...Section 8 ILLUSTRATIONS AND PARTS LIST 46 8 3 MOTOR COMPRESSOR FRAME AND PARTS...

Страница 53: ...3 4 829705 075 6 13 grille coupling guard 250038 863 2 14 washer springlock reg plated 3 8 25 30HP 837806 094 9 washer springlock reg plated 3 8 40HP 837806 094 12 15 capscrew hex gr5 3 8 16 x 1 1 4 8...

Страница 54: ...Section 8 ILLUSTRATIONS AND PARTS LIST 48 8 3 MOTOR COMPRESSOR FRAME AND PARTS...

Страница 55: ...or 40HP 250009 542 1 22 plate motor compressor 225980 1 23 adapter motor 40HP 231977 1 24 motor consult factory 1 25 capscrew hex gr5 1 2 13 x 2 3 4 25 30HP 829108 275 2 capscrew hex gr5 1 2 13 x 1 3...

Страница 56: ...Section 8 ILLUSTRATIONS AND PARTS LIST 50 8 4 COOLER ASSEMBLY...

Страница 57: ...shroud fan 18 40HP 013315 1 8 nut retainer u 5 16 18 140 861505 140 5 9 fan 18 dia rh blower 25 30HP 042492 1 fan 17 dia rh blower 40HP 249012 1 10 nut hex locking plated 5 16 18 25 30HP 825505 166 4...

Страница 58: ...Section 8 ILLUSTRATIONS AND PARTS LIST 52 8 5 AIR INLET SYSTEM...

Страница 59: ...ntrol III 02250088 348 1 14 elbow 1 4 tube x 1 4 npt 250018 430 1 15 o ring viton 826502 238 1 16 support filter heavy duty 02250100 528 1 17 capscrew hex gr5 5 16 18 x 1 3 4 829105 175 1 18 nut hex f...

Страница 60: ...Section 8 ILLUSTRATIONS AND PARTS LIST 54 8 6 COOLING AND LUBRICATION SYSTEM...

Страница 61: ...1 8 nylon 250018 427 1 17 tubing nylon 1 4 black 02250054 861 18 washer springlock reg plated 3 8 837806 094 2 19 clamp tube rubber center 1 3 8 dia 2500025 638 1 20 support bracket moisture separator...

Страница 62: ...Section 8 ILLUSTRATIONS AND PARTS LIST 56 8 6 COOLING AND LUBRICATION SYSTEM...

Страница 63: ...r 02250103 970 1 37 transducer pressure 0 250psi 1 5dvc N4 02250078 933 1 38 switch pressure differential 20psid 02250050 154 1 39 elbow tube 1 8 M x 1 4 T stainless steel 250211 013 2 40 tee tube 1 8...

Страница 64: ...20 21 22 23 24 25 11 12 13 4 26 27 28 29 3 30 31 42 32 33 34 35 36 37 43 30 48 49 50 51 X X 38 39 40 41 52 X 53 45 46 47 45 46 47 44 54 TO AIR FILTER TO SOLENOID VALVE SUPERVISOR II MACHINES TO PRIMAR...

Страница 65: ...pple pipe 1 4 npt hex 868504 025 1 20 connector flex 1 4 t x 1 4 p 020169 1 21 plug pipe 1 8 npt 3000 plated 866900 005 1 22 valve minimum pressure check 1 5 8 SAE III 02250097 609 1 23 connector tube...

Страница 66: ...20 21 22 23 24 25 11 12 13 4 26 27 28 29 3 30 31 42 32 33 34 35 36 37 43 30 48 49 50 51 X X 38 39 40 41 52 X 53 45 46 47 45 46 47 44 54 TO AIR FILTER TO SOLENOID VALVE SUPERVISOR II MACHINES TO PRIMAR...

Страница 67: ...conduit 1 2 250007 179 1 40 elbow 90_ conduit 1 2 846600 050 1 41 conduit csa flex 1 2 846315 050 2 5 ft 42 plug o ring 1 1 4 040029 1 43 joint expansion ls10 unit tank 02250097 823 1 44 support tank...

Страница 68: ...Section 8 ILLUSTRATIONS AND PARTS LIST 62 8 8 CONTROL SYSTEM AND ELECTRICAL PARTS...

Страница 69: ...0 psi 9 7 bar 040694 1 Sswitch pressure 140 psi 9 7 bar 407778 1 19 tee tube 1 4 male run 250038 059 2 20 support bracket strtr box ls 10 lh 02250106 969 1 21 nut hex flanged plated 5 16 18 825305 283...

Страница 70: ...Section 8 ILLUSTRATIONS AND PARTS LIST 64 8 8 CONTROL SYSTEM AND ELECTRICAL PARTS...

Страница 71: ...2 1 2 110v 50hz 250042 010 1 33 gasket hourmeter 410353 1 34 light unit f v 120c 250027 122 2 35 gasket panel Supervisor II 02250048 822 1 36 switch pushbutton green no N4 250016 351 1 37 switch oper...

Страница 72: ...Section 8 ILLUSTRATIONS AND PARTS LIST 66 8 9 INSTRUMENT PANEL...

Страница 73: ...9704 012 1 6 elbow tube f 1 4 t x 1 8 p stainless steel 250211 030 1 7 connector female 1 4 t x 1 8 npt 250021 379 1 8 panel mounting gauge e mdc 02250104 355 1 9 decal instrument panel 10 series univ...

Страница 74: ...AND PARTS LIST 68 8 10 ENCLOSURE 5 30 15 11 14 13 7 12 10 12 4 1 2 2 2 2 9 6 7 18 7 31 5 18 27 18 7 7 6 9 18 19 9 5 5 30 5 3 5 24 23 12 11 16 21 28 8 20 29 17 22 20 8 26 8 19 WATER COOLED MACHINES 25...

Страница 75: ...end 02250043 677 1 14 fan enclosure wc 241580 1 15 nut hex plated 20 825204 226 4 16 rivet tubular 20 049824 8 17 nut hex plated 13 825208 448 4 18 panel fiberglass 13 x 36 1 2 250020 059 4 19 panel...

Страница 76: ...Section 8 ILLUSTRATIONS AND PARTS LIST 70 8 11 DECAL GROUP 1 2 3 4 5 6 7 8 9 10 11...

Страница 77: ...49965 1 5 sign danger electrocution 049850 1 6 decal warning auto start 041065 1 7 decal 460 voltage international I 02250069 399 1 8 decal earth ground 02250075 046 1 9 decal warning ground fault 049...

Страница 78: ...Section 8 ILLUSTRATIONS AND PARTS LIST 72 8 11 DECAL GROUP 12 13 14 15 16 17 18 19 20...

Страница 79: ...ng 250027 935 1 14 sign warning compressor fluid fill cap 049685 1 15 decal compressor fluid Sullube 32 250023 361 1 16 decal SRF 1 4000 fluid 250022 839 1 17 decal danger high voltage 042218 1 18 dec...

Страница 80: ...Section 8 ILLUSTRATIONS AND PARTS LIST 74 8 11 DECAL GROUP 21 22 23 24 25 26 27...

Страница 81: ...ecal ground lug 045433 1 22 decal Sullube 250009 383 1 23 decal SRF 1 4000 logo 250021 483 1 24 decal compressor lubricant 046540 1 25 decal 24 KT 02250061 016 1 26 decal ISO 9001 02250057 624 1 27 de...

Страница 82: ...Section 8 ILLUSTRATIONS AND PARTS LIST 76 8 11 DECAL GROUP ADD FULL 29 28 30 31...

Страница 83: ...cal electrocution hazard international 02250077 472 1 32 plate rotation arrow not shown 02250057 737 1 33 decal instrument pnl universal not shown 02250051 301 1 34 decal instument pnl universal not s...

Страница 84: ...Section 8 ILLUSTRATIONS AND PARTS LIST 78 8 12 WIRING DIAGRAM ELECTRO MECHANICAL AIR COOLED WATER COOLED...

Страница 85: ...Section 8 ILLUSTRATIONS AND PARTS LIST 79 8 13 WIRING DIAGRAM SUPERVISOR II DELUXE AIR COOLED WATER COOLED...

Страница 86: ...Section 8 ILLUSTRATIONS AND PARTS LIST 80 8 14 WIRING DIAGRAM WYE DELTA ELECTRO MECHANICAL AIR COOLED WATER COOLED...

Страница 87: ...Section 8 ILLUSTRATIONS AND PARTS LIST 81 8 15 WIRING DIAGRAM WYE DELTA SUPERVISOR II DELUXE AIR COOLED WATER COOLED...

Страница 88: ...NOTES...

Страница 89: ...NOTES...

Страница 90: ...n 3700 East Michigan Boulevard Michigan City Indiana 46360 U S A Telephone 1 219 879 5451 Fax 219 874 1273 Fax 219 874 1835 Parts Fax 219 874 1288 Service SULLAIR ASIA LTD Sullair Road No 1 Chiwan She...

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