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Table of contents

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1 Foreword

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CE labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
EC declaration of conformity in accordance with Machinery Directive . . . . . . . . . . . . . . . 3
Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Standard design and optional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Identification, nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Product support documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Storage and transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Copyright and trademark rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Safety

General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Non-ionising radiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Special safety information about load pick up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Residual risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Residual dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Regular safety inspection of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Area of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Original parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Directives and guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Driver’s licence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Handling consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Safe handling of consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Definition of terms used for responsible persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Specialist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Basic principles for safe operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Changes and retrofitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Damage, defects and misuse of safety systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

51328042507 [EN]

I

Содержание FS-X33

Страница 1: ...Original instructions FS X33 Seated pallet truck FS X 33 1301 51328042507 EN 07 2012 ...

Страница 2: ......

Страница 3: ...9 Non ionising radiation 10 Special safety information about load pick up 10 Residual risk 11 Residual dangers 11 Stability 11 Regular safety inspection of the truck 13 Area of application 13 Original parts 14 Directives and guidelines 14 Driver s licence 15 Emissions 15 Vibrations 15 Handling consumables 16 Safe handling of consumables 16 Definition of terms used for responsible persons 17 Operati...

Страница 4: ...ransporting and loading 34 Commissioning 35 Traction battery 37 Installing the Battery Changing the Battery 38 Checklist before starting work 40 Getting In 41 Adjusting the driver s seat to suit individual requirements 44 Initial driving practice 47 Switching on the controller 48 Travel Lift Lower 49 Braking 50 The display and its functions 51 Battery discharge display 54 Service hour meter 55 Loa...

Страница 5: ...l data Technical Data 72 7 Special equipment Electronic access control 76 Inverted steering 76 Special equipment insertion wheels for CHEP pallets 77 Cold store cab 77 Cold store cab 77 Entering and exiting the cold store cab 78 Cold store cab operating panel 79 Cold store cab light 80 Cold store cab emergency exit 80 Thermostat for the heating system in the cold store cab 81 Cold store cab fuses ...

Страница 6: ......

Страница 7: ...1 Foreword ...

Страница 8: ...instructions prior to start up The operational readiness performance and service life of the truck are dependent on Proper use A daily inspection by the operator and Regular appropriate maintenance work CE Symbol CE labelling The manufacturer uses CE labelling to indi cate that the truck complies with the standards and regulations valid at the time of marketing This is confirmed by the issued EC de...

Страница 9: ... Hamburg Germany We declare that the Industrial truck according to these operating instructions Model according to these operating instructions conforms to the latest version of the Machinery Directive 2006 42 EC Personnel authorised to compile the technical documents See EC compliance declaration STILL GmbH Safety information Explanations of the terms used in these instructions 51328042507 EN 3 ...

Страница 10: ...k NOTE Special attention is drawn to procedures and technical requirements that must be observed in particular Standard design and optional equipment These instructions describe the proper usage and the specified maintenance for industrial trucks in the standard design and for the optional auxiliary equipment available at the time of going to press Special versions and special equipment For industr...

Страница 11: ... directives that are applicable to this product 2 Truck type 3 Truck serial number This number is to be indicated in all queries about the truck 4 Year of manufacture 5 Rated capacity 6 Tare weight 7 Battery nominal voltage 8 Battery maximum weight 9 Battery minimum weight 10 Drive power rating 11 Ballast weight 12 Manufacturer 51328042507 EN 5 ...

Страница 12: ...e battery Any additional order related documentation Storage and transfer These operating and maintenance instruc tions must be stored so that the operator has access to them at all times Documentation can be reordered Indicate the ID number and order number When the product is sold on all documen tation must be handed over too Copyright and trademark rights These instructions must not be reproduc...

Страница 13: ...2 Safety ...

Страница 14: ...s head out to gain a better view and from reaching into the area of the moving lift mast because even doing this is highly dangerous Aside from the driver there must be no other person present on the truck unless the truck has additional equipment to enable operation with two persons If there are marked driveways the truck is to be moved only within these markings for safety reasons It is not perm...

Страница 15: ... the truck but also uncontrolled movements and is therefore prohibited By removing and taking the switch key when leaving the truck the driver can secure the truck against unauthorised use If required by the area of application and work situation the operator must use suitable personal protective equipment such as protective shoes safety helmet protective gloves or industrial goggles The operator ...

Страница 16: ...nce of 10m Frequency MHz Electric field strength dBµV m 30 to 75 34 75 to 400 34 to 45 with increasing frequency 400 to 1000 45 Special safety information about load pick up Discuss this with your safety official Danger detected danger averted Loads with loose packages must not be higher than the top edge of the cab rail Loads must always be transported in suitable containers or secure packaging The...

Страница 17: ...all pertinent safety regulations for the design and construction of our trucks and despite proper use by the operating company residual dangers can occur during operation We refer to this specifically in the individual chapters Please observe all safety information without fail Stability The stability of the truck has been tested to the latest technological standards and is guaranteed if the truck ...

Страница 18: ...sive speeds Moving with a raised load Moving with a load that is protruding to the side e g sideshift Driving with loads shifted to the front Turning and driving diagonally across slopes Driving on slopes with the load on the downhill side Loads that are too wide Swinging loads Ramp edges or steps 12 51328042507 EN ...

Страница 19: ... have been caused by improper use A test log must be created The results from the inspection must be retained until a further two inspections have been carried out The inspection date is indicated by an adhe sive label on the truck Arrange for the service centre to perform periodic safety inspections on the truck Observe guidelines for checks carried out on the truck in accordance with FEM 4 004 T...

Страница 20: ...d store special equip ment on surfaces that are not horizontal The corresponding national guidelines must be observed Original parts Our original parts and accessories are de signed especially for your truck We specifi cally draw your attention to the fact that parts and accessories supplied by other compa nies have not been tested and approved by us Installation and or use of such products may the...

Страница 21: ...btain your driver s licence Emissions Vibrations The vibrations of the machine must be deter mined on an identical machine in accordance with the standard EN 13059 Vibration mea surements on industrial trucks Weighted effective value of the acceleration the body feet or seat surface is subjected to 0 4 m s2 Uncertainty K 0 3 m s2 Tests have indicated that the amplitude of the hand and arm vibratio...

Страница 22: ...penetrate the skin This can cause poisoning of the surrounding tissue which can lead to the loss of the affected body part or even cause death Even if such injuries are not especially painful or considered to be serious please consult a doctor at once The cause of injury must be described in detail and treatment must be started immediately ENVIRONMENT NOTE Oils are water pollutants so please there...

Страница 23: ...ery acid immediately with plenty of clean water When handling battery acid wear personal protective equipment such as protective gloves and a protection suit as well as face protection If contact with acid is made despite this rinse immediately with plenty of clean water and consult a doctor Observe the additional operating instruc tions of the battery manufacturer and the battery charger manufact...

Страница 24: ...e demonstrated their skills in driving and handling loads to the operating company or an authorised rep resentative and have been specifically in structed to drive the truck Specific knowledge of the truck to be operated is also required The training requirements under 3 of the Health and Safety at Work Act and 9 of the plant safety regulations are deemed to have been satisfied if the driver has been...

Страница 25: ...u facturer If the manufacturer approves a change the capacity rating plate decal information haz ard warnings and the operating instructions must be changed accordingly If the manufacturer ceases to operate and the company is not taken over by another legal person body the operating company can make changes to the truck To do so the operating company must fulfil the following prerequisites Construc...

Страница 26: ...epaired Do not remove or deactivate safety systems and switches Fixed set values may only be changed with the approval of the manufacturer Work on the electrical system e g connecting a radio additional headlights etc is only permitted with the manufacturer s written approval All electrical system interventions must be documented Even if they are removable roof panels may not be removed as they ar...

Страница 27: ...ected and may be installed only when not under compression If required the service centre will depressurise the gas spring in accordance with regulations before the removal Gas springs must be depressurised before recycling Avoid damage lateral forces buckling tempe ratures over 80 C and heavy contamination Damaged or defective gas springs must be changed immediately Contact your service centre WA...

Страница 28: ...2 Safety Basic principles for safe operation 22 51328042507 EN ...

Страница 29: ...3 Overview ...

Страница 30: ...ng instructions or in the guidelines for the proper usage of industrial trucks according to their intended purpose VDMA German Engineering Federation and therefore need to be converted and retrofitted please note that any structural modification may impair the performance and stability of the trucks and can result in accidents It is therefore not permitted to make such changes without our approval A...

Страница 31: ...Driver s compartment 4 Driver s seat 5 Lifting points for crane loading 6 Battery compartment 7 Fork pockets for truck forks for battery replacement 8 Load castors 9 Load fork 10 Battery compartment cover plate 11 Control compartment 12 Control compartment ventilation 13 Step 51328042507 EN 25 ...

Страница 32: ...d operator panel 6 Multi function handle 7 Key operated switch 8 Holding clamp 9 Battery plug 10 Emergency Stop impact switch 11 Arm rest 12 Tray 13 Locking screw for steering gear height adjustment 14 Locking screw for steering module length adjustment 15 Internal cab door handle 16 Reading light with switch 26 51328042507 EN ...

Страница 33: ...lay display of current direction of travel in this case in the direction of the load 3 Selected driver profile in this case creep travel selected by button 9 4 Display of actual travel speed in km h or m h 5 Keyboard panel for code access 6 Buttons for navigation within the onboard diagnostics 7 Fan speed for foot space warming 8 Display panel for error messages operat ing hours operating status di...

Страница 34: ...ivate in case of emergency Switching off Press the emergency stop button Switching on Turn the emergency stop button to the right NOTE Activating the emergency stop button 1 does not cut off the entire power supply Parts of the electrical equipment will continue to be live After the operation and switching on again of the Emergency Stop switch the vehicle functions only become available again when...

Страница 35: ...E The parking brake is released as soon as the accelerator pedal is actuated slightly Trucks with two accelerators pedals dual pedal control The hydraulic functions are only enabled if The seat switch has been actuated The switch is functioning correctly The driving function is only enabled if The seat switch has been actuated but the accelerator pedals have NOT One of the accelerator pedals is th...

Страница 36: ... at his workplace The seat switch must be actuated together with the foot switch and either the accelerator pedal or the operating devices for the hydraulics in the correct sequence The seat switch and foot switch must always be actuated first Only then can either driving or one of the hydraulic functions be selected If the sequence is not correct one of these messages will appear in the display SE...

Страница 37: ...the horn button 3 if the key switch 2 is turned on The horn is an acoustic warning appliance with which the operator may announce his approach in poor vision situations The horn is part of the truck s safety gear and must be in working order at all times 51328042507 EN 31 ...

Страница 38: ...3 Overview Safety equipment 32 51328042507 EN ...

Страница 39: ...4 Operation ...

Страница 40: ...ot be steered if the bat tery has not been inserted The electromagne tic brake cannot be released See the chapter entitled Emergency operation Wedging lashing To transport the truck safely on a lorry or in a wagon it must be wedged 1 Tension belts 2 or wires must also be attached Secure the undercarriage with 2 wedges on each side to prevent rolling and position wooden blocks at the sides to preve...

Страница 41: ... delivered fully assem bled it must be ensured that the entire truck has been assembled correctly before initial commissioning All electrical and hydraulic connections must be checked Mechanical connections that were removed for trans portation must be reconnected with particular care Basic checks The housing cover screw joints must be tightened securely There must be no pressure marks on the elec...

Страница 42: ...y running and in good working order All electrical terminals mechanically se cure Are important screw connections e g the drive unit mounting firmly attached Tightening torque for the wheel nuts on the drive wheel 195 Nm CAUTION If adjusted incorrectly the hydraulic function is switched off too early or too late or a reduced performance may be observed during lifting If the hydraulic function is sw...

Страница 43: ...estricted air supply is required to prevent the formation of potentially explosive gas mixtures Under no circumstances should openings be made in the battery s gassing area which could allow the gas created during charging to enter the area of the driver s compartment Battery commissioning If you have ordered your truck without a battery or if the battery has to be transported over a long distance...

Страница 44: ...For the discharge indicator to work correctly the data for the installed battery must be set in the corresponding onboard diagnostics menu see Onboard diagnostics Installing the Battery Changing the Battery General Changing or installing batteries is designed to be carried out with a fork lift truck When doing so observe the following Determine the weight of the battery name plate Note the carryin...

Страница 45: ...plate is supported against the base plate with contact lugs and can be lifted off with the removal of the last two screws Remove the cover plate on the fork back Undo the battery clamping screws 2 According to the battery installed either the upper or the two lower screws are used Insert the fork lift forks into the recesses 3 and lift the battery up Withdraw the battery carefully from the battery...

Страница 46: ...ust be continuous and move freely The steering wheel position must be ad justed to suit the individual requirements of the operator The clamping must safely clamp the vertical and horizontal adjustment of the steering wheel module Checking the operating devices Check that the push button handles and operating levers are in perfect condition The operating levers and push buttons must return indepen...

Страница 47: ...jects Check the condition of the drive wheels and load castors Other checks The horn and other warning units must function correctly If lighting devices are fitted check that they function correctly If footwell heating is available check that it functions correctly option Getting In Open cab door Pull the door opener 1 and swing the door out fully Grip both handles 2 and use them as a climbing aid ...

Страница 48: ...he pedal plate Do this by swinging the lever upwards through 180 4 Release the locks on the front edge of the pedal plate 5 Do this by putting a finger in each of the openings in the front edge and releasing the two bolts toward the middle Allow the plate to slide downwards Grasp the plate by the handle holes on the rear edge 6 move it to the desired height and hang it there 42 51328042507 EN ...

Страница 49: ...el module CAUTION Danger of accidents All settings are to be performed at standstill of the truck only Release locking screw 7 by turning it to the left Move steering wheel module to the desired height Tighten locking screw by turning it to the right Release locking screw 8 by turning it to the left Move steering wheel module to the desired lengthwise position Tighten locking screw by turning it t...

Страница 50: ...ill NOTE The driver s seat must always be adjusted to suit the weight of the individual driver Otherwise there is a risk of damage to the driver s seat See the original Driver s seat operating instructions provided by the manufacturer of the driver s seat Seat belt For safety reasons the seat belt 1 must always be fastened before setting off The seat belt buckle is monitored electrically 44 513280...

Страница 51: ...equirements Longitudinal adjustment Pull lever 2 upwards and slide the seat to the desired position Weight setting Adjust the seat suspension to the driver s weight by moving the lever 3 in the direction of the arrow Look at the display unit 4 51328042507 EN 45 ...

Страница 52: ... Seat backrest inclination Adjust the inclination of the seat backrest by lifting the lever 5 Setting the lumbar support Adjust the pressure of the lumbar support by turning the knob 6 Seat heater Switch 7 can be used to switch the seat heater on and off 46 51328042507 EN ...

Страница 53: ...g notch option Initial driving practice WARNING Before starting work work through the Check list before starting work All safety instructions must be observed Speeds The driver is obliged to adjust the driving speed to the relevant situation Particularly when driving around corners the overall height and the high centre of gravity must be taken into consideration Initial driving practice In order ...

Страница 54: ...connector when the key switch is switched on and consumers are activated There is a risk of the contacts burning Switching on the key switch Release the emergency stop switch 2 by turning it to the right Insert the key into the key switch 3 and turn it to the right to the operating position NOTE If your truck is equipped with an electronic ac cess control observe the respective operating instructi...

Страница 55: ...itch up 1 or down 2 you can change over directly from for wards to reverse The braking and the sub sequent acceleration in the opposite direction are controlled electronically Operating the lifting equipment Press operating knob left 1 Lift Press operating knob right 2 Lower Lifting several palettes This vehicle is designed to accept several palettes one after another To avoid pushing palettes ont...

Страница 56: ...is into account when driving and braking Parking brake The parking brake which can be activated and deactivated via the switch 3 also holds the vehicle securely braked on slopes max permissible inclination values see Technical Data The appropriate indication appears in the display 4 It is also possible to start up on slopes without rolling back by means of the roller monitoring Automatic parking b...

Страница 57: ...at have the seat switch checked i 521 If lifting is selected seat switch not active or seat switch defective Sit down on the seat have the seat switch checked i 522 Seat switch was not actuated in the last 8h or is defective Vacate the seat and then sit down again have the seat switch checked i 523 Seat switch defective Have the seat switch checked changed i 2061 Traction controller overtemperatur...

Страница 58: ...nostics press the OK button 1 for longer than 2s To exit the onboard diagnostics press the ESC button 4 for longer than 2s As a result all set values are stored To switch from one menu item to another press the arrow button 2 or 3 To store a selected menu item briefly press the OK button 1 To exit a menu area or to correct an entry error briefly press the ESC button 4 Setting the brightness For sett...

Страница 59: ...ressing the OK button 1 After this confirmation the third position starts to flash A value of 0 to 9 can be selected here Selection with the arrow button 2 or 3 Confirm selection by briefly pressing the OK button 1 After this confirmation the first three positions start to flash Here the selection can only be confirmed by briefly pressing the OK button 1 The menu then switches to the brightness submenu bri...

Страница 60: ...d the operating statuses This area enables service personnel to determine truck data and take measurements Battery discharge display The battery discharge display operates after the battery connection is inserted Monitoring the discharge process should protect the battery from exhaustive discharge When 20 residual capacity is reached the hydraulic lift function is switched off NOTE The battery dis...

Страница 61: ...ad to be picked up does not exceed the truck s load capacity The loads to be transported and stored must be packed securely so that the centre of gravity of the load cannot change during transport and parts cannot fall Also consider the safety of other people If very high loads that block the view of the driving lane have to be transported corresponding safety measures must be in place Discuss thi...

Страница 62: ...ion If the entire truck control unit fails or if a part of it fails the truck can be brought out of the working area by means of the relevant emergency operation NOTE Only tow at creep speed There must always be a driver on a towed truck People must stay away from the danger area of the towed load In order to prevent strong lateral forces and therefore the risk of tipping always leave plenty of sp...

Страница 63: ...t assembly and function when recommissioning the truck The brake lining must also be checked for a clea rance of approx 0 3 mm 6210_900 002 Cold store application The truck features cold store equipment variant making it suitable for use in cold stores It is equipped for two different types of applica tion and marked with the cold store symbol Cold store compatible oils for hydraulics and gearbox ...

Страница 64: ...f application Before being used in the cold store the truck must be dry and warmed up The truck should not leave the cold store area for more than 10 minutes By adhering to this rule condensation water will not have time to form If the truck stays outside for longer than 10 minutes it must remain there at least until the condensation water has drained off and the truck has dried off Depending on t...

Страница 65: ... for trucks and batteries should be at normal room temperature not below 10 C Charging is extremely slow at low temperatures At temperatures below 10 C and with the usual charging parameters the battery cannot be fully charged The battery must be fully charged before each shift Purified water top up water should be used constantly during the gassing phase to ensure that it is mixed thoroughly with ...

Страница 66: ...truck described here has to be taken out of operation make sure that all components are disposed of in accordance with the valid guidelines The used consumables in particu lar are to be recycled or disposed of correctly 60 51328042507 EN ...

Страница 67: ...5 Maintenance ...

Страница 68: ...re located under the cover on the right hand side of the driver s compartment To access the fuses open the cover 1 by liftung the cover at position 2 A gas strut 3 holds the open cover in position Control current fuses 4 F2 5A F3 10A F4 5A F5 5A F6 5A F7 5A F8 10A 3F8 30A 3F9 30A 9F5 15A Main current fuses 5 Main current fuse travelling 500A Main current fuse hydraulics 200A NOTE If the vehicle is...

Страница 69: ...y essential that you carry out thorough mainte nance in a correct manner at the prescribed intervals The maintenance work is described in the maintenance schedule and must be car ried out by trained specialist personnel We recommend that you use our original spare parts which can be found on the spare parts list The installation of other parts will invali date the warranty Our dedicated service wi...

Страница 70: ... symbol 1 The hydraulic power unit can be accessed once the fork rear wall cover has been removed Gearbox Oil quality must correspond to at least GL5 MIL L 2105 C D ID no 8 034 186 Grease lubrication points ESSO Beacon 2 multi purpose grease ID no 8 010 107 Chain lubrication Stabylan 2100 ID no 8 010 100 Lubrication schedule every 1 000 hours or every 6 months Lubricate the steering gears with all...

Страница 71: ...le with other hydraulic oils Gearbox SAE 75W 90 gearbox oil semi synthetic ID no 8036 929 oil quality must conform at least to API GL5 or MIL L 2105 B For protecting the fine pitch thread during cylinder assembly Rivolta G W F spray ID no 8050 078 thread loosening anti wear and lubricating solution Chain spray High performance chain spray ID no 8052 453 Maintenance schedule This maintenance schedul...

Страница 72: ...the steering motor bearings operat ing noise and replace if necessary Check the steering for ease of movement when jacked up disconnect the battery male connector Check the setting of the electrical steering by carrying out a functional test Steering wheel module adjustment check the latch for condition and function Brake Check parking brake and service brake for function and setting Check the rev...

Страница 73: ... movement Electrical system Check the condition of the battery cables battery connections battery male connec tors and check for secure attachment Measure the battery voltage under load Measure the tray for short circuits Check electrolyte level only in batteries filled with a liquid electrolyte Carry out a functional test on the drive pump controller when driving accelerating braking and reversing...

Страница 74: ... Check all operating equipment for function and condition Check the condition of the driver s seat Also check the adjustability suspension and mounting Signs Check all nameplates decal information and warning signs or load capacity dia grams to make sure they are present and legible Missing or illegible information must be changed Cleaning Clean truck with a cloth compressed air or vacuum cleaner ...

Страница 75: ...nd battery female connector are in perfect condition Provide corrosion protection with acid free battery grease In addition for batteries with liquid electrolyte Check the electrolyte level regularly Overflowing electrolyte must be siphoned off from the battery tray using a siphon NOTE Gel batteries are subject to special char ging maintenance handling instructions The guidelines from the respectiv...

Страница 76: ...5 Maintenance Battery maintenance 70 51328042507 EN ...

Страница 77: ...6 Technical data ...

Страница 78: ...6 Technical data Technical Data Technical Data Modifications reserved AS traction end LS load end 72 51328042507 EN ...

Страница 79: ...2 4 Wheels Tyres 3 6 Track width AS LS b10 b11 mm 562 370 4 4 Lift min h3 mm 115 4 8 Seat height h7 mm 1474 4 15 Height forks lowered h13 mm 91 4 19 Overall lenght2 l1 mm 4893 4 20 Lenght incl fork heel1 l2 mm 1305 4 21 Overall width chassis b1 b3 mm 1000 4 22 Dimensions of the fork s e l 70 200 3590 4 25 Overall width of fork b5 mm 570 4 32 Floor clearance centre of wheel base m2 mm 21 4 34 Work ...

Страница 80: ...S3 15 kW 2 0 6 3 Battery to IEC 254 2 A B C no 6 4 Battery voltage capacity V Ah 48 1000 6 5 Battery weight 5 kg 1560 E Motors 6 6 Energieverbrauch kWh 8 1 Type of drive control Three phase current 8 4 Sound level driver s ear dB A 0 5 Other 8 5 Body vibration as per EN 13059 m s 0 4 74 51328042507 EN ...

Страница 81: ...7 Special equipment ...

Страница 82: ...ia a 5 digit PIN code There is a button in place of the key switch Press this button to activate the truck After pressing the button a message appears in the display 1 and symbol 3 flashes The 5 digit number code must now be entered via the keypad 2 If the PIN code is entered incorrectly 3 times an acoustic signal sounds Press the button again to switch off the truck Inverted steering If the steeri...

Страница 83: ... front of the front load wheels 1 towards the fork tips Cold store cab Cold store cab The cold store cab has following equipment variants Thermal insulation on the inside of the cab Double glazed windows heatable upon request Intercom system so that the driver can communicate with the outside world without having to open the cab door Cab heating with three independent heating modules The interior ...

Страница 84: ...andle 1 strongly Use the handholds 2 and steps when entering the truck DANGER Risk of crushing Before closing the door place both feet on the pedals To close the door pull the handle 3 The door must engage in the lock and the rubber seals must line up correctly Exiting Park the truck safely and switch it off 78 51328042507 EN ...

Страница 85: ...perating panel The operating devices of the different equip ment variants are consolidated on the opera ting panel 1 Blower two stage 2 Heating system two stage 3 Screen heating jog mode with automatic timer 4 Working spotlight optional 5 Intercom system on optional 6 Intercom system volume control optional 7 Intercom button 8 Microphone 51328042507 EN 79 ...

Страница 86: ... Off Cold store cab emergency exit The window facing the load forks serves as an emergency exit It is labelled with an inscription reading EMERGENCY EXIT ONLY If it is necessary to leave the truck via the emergency exit please proceed as follows Turn off the truck On the emergency exit handle 1 pull off the blocking profile completely from the window frame Push the window out and get out of the tru...

Страница 87: ...ng level Cold store cab fuses Fuses The control current fuses for the cab are installed next to the door hinge behind the sheet metal cover The following fuses are used in the standard cold store cab 30 A heating system next to the driver s seat 30 A heating system in the door 15 A door and right hand side screen heating 15 A Front and left hand side screen heating 3 A working spotlight optional 3...

Страница 88: ...7 Special equipment Cold store cab 82 51328042507 EN ...

Страница 89: ...y stop switch 40 Checking the load carrying equipment 40 Checking the operating devices 40 Checking the wheels 40 Checklist before starting work 40 Chip card 76 Climbing aid 26 41 Code access 27 Cold store application 57 Operation 58 Proper use 57 Cold store cab 40 Commissioning 35 Consumables 16 Control compartment 25 Control current fuse 62 Copyright and trademark rights 6 Correct disposal 59 Cr...

Страница 90: ...ts 13 Guide 9 H Hand and arm vibrations 15 Handholds 25 Handling gas springs and accumulators 21 Horizontal suspension 44 Horn 9 27 31 Hydraulic functions 28 Hydraulic oil 16 64 Hydraulic system 65 I Information 51 Initial commissioning 35 Initial driving practice 47 Installing the battery 38 Inverted steering 76 K Key switch 48 Key operated switch 26 Keyboard panel 27 L Lashing 34 Leakages 16 Lia...

Страница 91: ...ibition of use by unauthorised persons 19 Proper usage 6 R Raise load 27 Reading light 26 Recycling 59 Regular safety inspection 63 Removing the battery 38 Residual dangers 11 Restrictions of the area of application 13 Risk of explosion 37 S Safety inspection 13 Safety official 10 Seat backrest 44 Seat belt 44 Seat heater 44 Seat switch 28 51 Service brake 50 Service hour meter 55 Single pedal cont...

Страница 92: ... VDMA German Engineering Federa tion information booklet 6 VDMA Guidelines 24 Vibrations 15 W Warranty 63 Waste containing oil 16 Wedging 34 Weight setting 44 Wheel load 13 Wind deflector cab 40 86 51328042507 EN ...

Страница 93: ......

Страница 94: ...STILL GmbH Berzeliusstrasse 10 D 22113 Hamburg Ident no 51328042507 EN ...

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