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2. SPECIFICATIONS

2.1 INTENT OF USE

The hydro-pneumatic 73200 is designed to place Stanley Engineered Fastening lockbolt and breakstem fasteners.

For a complete tool, order a base tool part number 73200-02000 and select a nose assembly from the Nose Assemblies

section on page 11 to suit your application.

The safety instructions must be followed at all times.

DO NOT use under wet conditions or in the presence of flammable liquids or gases.

2.2 TOOL SPECIFICATION

Air Pressure

Minimum - Maximum

5-7 bar (73-102 Ibf/in2)

Free Air Volume Required

@ 5 bar

14.2 litres (73 Ibf/in2)

@ 7 bar

19.9 litres (102 Ibf/in2)

Stroke

Minimum

20mm (0.79 in)

Pull Force

@ 5 bar/73 Ibf/in2

25.9 kN(5823 Ibf)

@ 7 bar/102 Ibf/in2

36.2 kN(8138 Ibf)

Cycle time

Approximately

3 seconds

Weight

Without nose equipment

4.90 kg (10lb 130z)

Noise values determined according to noise test code ISO 15744 and ISO 3744.

73200

A-weighted sound power level dB(A), L

Uncertainty noise: k

= 3.0 dB(A)

102.3 dB(A)

A-weighted emission sound pressure level at the work station

dB(A), L

Uncertainty noise: k

= 3.0 dB(A)

98.5 dB(A)

C-weighted peak emission sound pressure level dB(C), L

, peak

Uncertainty noise: k

= 3.0 dB(C)

97.0 dB(C)

Vibration values determined according to vibration test code ISO 20643 and ISO 5349

73200

Vibration emission level, a

Uncertainty vibration: k = 1.108 m/s2

3.9 m/s2

Declared vibration emission values in accordance with EN 12096

ORIGINAL INSTRUC TION

ENGLISH

Содержание Avdel 73200

Страница 1: ...INSTRUCTION AND SERVICE MANUAL ORIGINAL INSTRUCTION 73200 Structural Rivet Tool Hydro Pneumatic Power Tool EN Hydro PneumaticPowerTool JA ZSH...

Страница 2: ...red by STANLEY Engineered Fastening Therefore STANLEY Engineered Fastening cannot be held liable for any damage resulting from deviations from the original specifications of the product The informatio...

Страница 3: ...4 6 SERVICING THE TOOL 15 6 1 DAILY SERVICING 15 6 2 WEEKLY SERVICING 15 6 3 MOLYLITHIUM GREASE EP 3753 SAFETY DATA 15 6 4 MOLYKOTE 55m GREASE SAFETY DATA 16 6 5 MOLYKOTE 111 GREASE SAFETY DATA 16 6 6...

Страница 4: ...Engineered Fastening Blind Rivets Use only parts fasteners and accessories recommended by the manufacturer DO NOT modify the tool Modification can reduce the effectiveness of safety measures and incr...

Страница 5: ...should tell the employer and consult a qualified health professional 1 5 ACCESSORY HAZARDS Disconnect the tool from the air supply before fitting or removing the nose assembly or accessory Use only s...

Страница 6: ...when tool is not in use before changing accessories or when making repairs Never direct air at yourself or anyone else Whipping hoses can cause severe injury Always check for damaged or loose hoses an...

Страница 7: ...m 20mm 0 79 in Pull Force 5 bar 73 Ibf in2 25 9 kN 5823 Ibf 7 bar 102 Ibf in2 36 2 kN 8138 Ibf Cycle time Approximately 3 seconds Weight Without nose equipment 4 90 kg 10lb 130z Noise values determine...

Страница 8: ...2 3 TOOL DIMENSIONS Fig 1 All dimensions are shown in millimetres 8 ENGLISH ORIGINAL INSTRUCTION...

Страница 9: ...ring systems on the main air supply These should be fitted within 3 metres of the tool see diagram below to ensure maximum tool life and minimum tool maintenance CAUTION The pressure regulator in the...

Страница 10: ...ly depress the trigger One cycle will ensure that the collar is swaged into the lock grooves of the pin and that the pin breaks at the breaker groove Release the trigger The tool completes its cycle b...

Страница 11: ...25 1 000 07200 02700 1 4 Vertical Flats 21 0 812 16 0 625 54 2 120 25 1 000 07200 02600 1 4 Horizontal Flats 21 0 812 16 0 625 54 2 120 25 1 000 07200 02800 1 4 Horizontal Flats Stepped 21 0 812 16 0...

Страница 12: ...AXLOK 1 4 6 4mm Standard straight equipment 07610 02100 3 16 4 8mm Standard straight equipment 07610 02000 MONOBOLT 3 8 10mm Standard Nose Tip 07220 07200 Air inlet pressure of 7 0 bar required Two to...

Страница 13: ...7210 02014 07220 03712 07220 03712 2 4 BLADE PIN SCREW 07210 02015 07210 02015 07220 03713 07220 03713 2 5 BLADE 07210 02016 07210 02104 07220 03710 07220 03902 2 6 SPRING CLIP ASSEMBLY 07500 08000 07...

Страница 14: ...ress the trigger To cut 5 16 or 3 8 Avdelok use 07220 03700 and 07220 03900 collar splitters respectively no adaptor kit is required Fit Head Vice Jaw to Head 63 and use soft jaws to hold the Head Vic...

Страница 15: ...irt or water before connecting the air hose to the tool If there is a filter drain it Check that the nose assembly is correct for the fastener to be placed Ensure Deflector 47 is fitted to the tool Ch...

Страница 16: ...and water insolubility of the product the bioavailability is negligible Handling General ventilation is recommended Avoid skin and eye contact Storage Do not store with oxidizing agents Keep containe...

Страница 17: ...en key 5mm Allen key 6mm Allen key 10mm Allen key 14mm Spanner 22mm Spanner or Socket 27mm Spanner 48mm Spanner 10mm PTFE Tape Spanners and Allen keys are specified across flats unless otherwise state...

Страница 18: ...eal 9 and Force Reduction Seal 35 Fit 4mm A F Allen key into Air Piston Rod 58 and using 14mm A F spanner unscrew Air Piston Connector 41 Push Air Piston Rod into Head 63 up to stop Using Handle Retai...

Страница 19: ...ing Lip Seal 21 into Head 63 fit Rear Head Piston Bullet to Head Piston 64 and Rear Lip Seal Sleeve to rear of Head Use Rear Lip Seal Plunger to insert Lip Seal up to stop Install Bearing Ring 53 Wipe...

Страница 20: ...Base Cap 31 and install Retaining Ring 25 Place Gasket 36 on to Base Cap 31 and fit on to Body 65 Screw Locknut 38 on to Base Plate 32 using Locknut Socket to a minimum torque of 60Nm If necessary use...

Страница 21: ...7 GENERAL ASSEMBLIES 7 1 GENERAL ASSEMBLY OF BASE TOOL 73200 02000 21 ORIGINAL INSTRUCTION ENGLISH...

Страница 22: ...Seal Handle 1 6 48 73200 02041 Adaptor 1 1 16 07003 00477 Pneumatic Lip Seal Seal Retainer 1 6 49 73200 02042 Retaining Nut 1 17 07003 00478 Lip Seal Front Head 1 6 50 73200 02043 Adaptor Ring 1 18 07...

Страница 23: ...Not classified as flammable Suitable extinguishing media CO2 dry powder foam or water fog DO NOT use water jets Environment WASTE DISPOSAL Through authorised contractor to a licensed site May be inci...

Страница 24: ...urn Stroke Setter is wound up to a stop in the Head the Head Piston has been returned to approximately half of the available stroke The Return Stroke Setter is then unscrewed and the other side is wou...

Страница 25: ...his port c Using a 27mm A F spanner and both sides of the Pull Stroke Setter wind the Head Piston 64 back to 21mm stroke applying pressure to the plunger at all times This ensures that no air is drawn...

Страница 26: ...p youtu be ZxIkLygiKCI Bullet numbering below relates each step to relevant section of the priming video PREPARATION c Ensure tool is disconnected from air supply c Using soft jaws to hold the tool Ha...

Страница 27: ...g a 27mm A F spanner Starter Nut and both sides of the Return Stroke Setter wind the Head Piston 64 forward to 0mm stroke applying pressure to the plunger at all times This ensures that no air is draw...

Страница 28: ...Worn anvil Replace 12 Tool requires priming Reprime tool 23 26 Swaging anvil cracked Replace 12 Incorrect length of bolt Change to correct length bolt Placing tool does not eject the collar from the a...

Страница 29: ...nce with the following Directive 2006 42 EC The Machinery Directive Statutory Instruments 2008 No 1597 The Supply of Machinery Safety Regulations refers The undersigned makes this declaration on behal...

Страница 30: ...EN 28662 1 1993 EN ISO 4414 2010 EN ISO 20643 2008 A1 2012 EN ISO 28927 5 2009 A1 2015 ES100118 rev 17 2017 Technical documentation is compiled in accordance with the Supply of Machinery Safety Regul...

Страница 31: ...r expressed or implied including any warranties of merchantability or fitness for purpose are hereby excluded Should this tool fail to meet the warranty promptly return the tool to our factory authori...

Страница 32: ...k Decker inc STANLEY Engineered Fastening STANLEY Engineered Fastening STANLEY Engineered Fastening STANLEY Engineered Fastening STANLEY Engineered Fastening STANLEY Engineered Fastening STANLEY Engin...

Страница 33: ...2 40 4 41 4 1 AVDELOK 41 4 2 42 4 3 42 5 43 5 1 44 6 45 6 1 45 6 2 45 6 3 MOLYLITHIUM EP 3753 45 6 4 MOLYKOTE 55m 46 6 5 MOLYKOTE 111 46 6 6 47 6 7 47 6 8 48 6 9 49 6 10 49 7 52 7 1 73200 02000 52 7...

Страница 34: ...1 1 1 STANLEY ISO 11148 1 2 34...

Страница 35: ...1 3 1 4 1 5 1 6 1 7 35...

Страница 36: ...1 8 1 9 7 bar 102 PSI 36...

Страница 37: ...19 9 102 Ibf in2 20 mm 0 79 5 bar 73 Ibf in2 25 9 kN 5823 Ibf 7 bar 102 Ibf in2 36 2 kN 8138 Ibf 3 4 90 kg 10lb 130z ISO 157 44 ISO 3744 73200 A dB A LWA kWA 3 0 dB A 102 3 dB A A dB A LpA kpA 3 0 dB...

Страница 38: ...2 3 Fig 1 38...

Страница 39: ...3 34 36 3 1 5 5 bar 3 5 25 bar 5 25 5 30 bar 150 10 bar 6 4 mm 1 4 Fig 2 39...

Страница 40: ...3 2 Avdelok 1 Fig 3 40...

Страница 41: ...812 16 0 625 54 2 120 25 1 000 07200 02800 1 4 21 0 812 16 0 625 54 2 120 25 1 000 07200 03300 1 4 21 0 812 54 2 120 07200 03500 5 16 27 1 060 23 6 0 930 91 3 580 40 1 580 07220 02700 5 16 27 1 060 2...

Страница 42: ...07220 06600 12 mm 07900 00840 07220 06700 13 mm 07900 00840 07220 06600 14 mm 07900 00840 07220 06700 16 mm 07900 00840 07220 06800 INTERLOK 3 8 10 mm 73200 04500 MAXLOK 1 4 6 4 mm 07610 02100 3 16 4...

Страница 43: ...02016 07210 02104 07220 03710 07220 03902 2 6 07500 08000 07500 08000 07220 04500 07220 04500 1 7 07210 02500 07210 02600 07220 04200 07220 04300 2 8 07210 02703 07210 02703 07220 03714 07220 03714 1...

Страница 44: ...5 1 47 Moly Lithium 10mm A F 5 16 3 8 Avdelok 07220 03700 07220 03900 63 38 10mm A F 32 31 36 25 37 32 65 24 65 38 32 10mm A F 33 M6 47 44...

Страница 45: ...6 1 500 000 34 36 6 1 2 3 47 37 56 57 6 2 MolyLithium 6 3 MOLYLITHIUM EP 3753 47 30ml 1 220 C CO2 45...

Страница 46: ...6 4 MOLYKOTE 55m 101 1 C 6 5 MOLYKOTE 111 101 1 C 46...

Страница 47: ...992 00020 MOLYLITHIUM EP 3753 07900 01046 07992 00075 MOLYKOTE 55M 07900 01047 07900 00755 MOLYKOTE 111 07900 01048 07900 00756 LOCTITE 243 07900 01049 07900 01060 x2 07900 01050 07900 01061 07900 010...

Страница 48: ...40 O 7 39 65 O 11 42 65 O 10 11 63 38 10mm A F 32 31 36 25 37 32 65 24 65 38 32 10mm A F 32 O 8 14mm A F 5mm A F 41 27mm A F 3 M6 33 9 35 4mm A F 58 14mm A F 41 63 34 65 Remove 4 1 5 63 63 O 13 2 30...

Страница 49: ...F 51 53 22 O 6 63 64 19 20 21 52 17 54 18 O 23 6 9 6 10 O Molykote 55m Molykote 111 54 17 18 O 23 52 20 64 C 19 64 C 64 64 63 64 21 63 64 53 22 O 6 51 51 Loctite 243 48mm A F 63 63 57 14 63 59 Loctite...

Страница 50: ...4 1 4 5 63 65 63 34 Loctite 243 63 58 Loctite 243 41 4mm A F 14mm A F 9 35 33 41 33 65 41 Loctite 243 14mm A F 5mm A F 27mm A F 3 O 8 32 32 65 24 37 31 25 36 31 65 60Nm 38 32 10mm A F 38 32 2 O 10 42...

Страница 51: ...73200 47 52 53 2 O 4 44 43 44 44 PTFE 22mm A F 65 48 50 49 47 51...

Страница 52: ...7 7 1 73200 02000 52...

Страница 53: ...1 14 07003 00475 2 6 47 73200 02030 1 3 15 07003 00476 1 6 48 73200 02041 1 1 16 07003 00477 1 6 49 73200 02042 1 17 07003 00478 1 6 50 73200 02043 1 18 07003 00479 1 6 51 73200 03101 1 19 07003 00482...

Страница 54: ...8 1 8 1 0 5 07992 00002 1 07992 00006 Hyspin VG32 8 2 HYSPIN VG 32 232 C CO2 PVC 8 3 73200 73200 99991 07900 01060 2 07900 01061 1 07900 01062 1 07900 01063 1 07900 01066 1 27 mm 10 mm 54...

Страница 55: ...8 4 Fig 5 8 5 64 63 64 63 10mm A F 8 6 57 QR http youtu be k4g9iT4hhI8 73200 47 52 53 55...

Страница 56: ...c c 1 5 c c c c 27mm A F 64 c 1 c 30 ml c c c 2 5 ml 1 c 1 5 ml 2 c 2 c 25 ml c c 33 c c c 27mm A F 64 21 mm c 21 mm c c c 1 c 30 ml c c 2 c 2 5 ml 1 c 1 5 ml 2 c 2 c 25 ml 73200 47 52 53 56...

Страница 57: ...c 33 c c c 27mm A F 64 0 mm c 0 5 ml c c c 64 63 c c 21 mm 57 c 8 7 55 QR http youtu be ZxIkLygiKCI c c c c 33 c c c 1 c 30 ml c c c 2 5 ml 1 73200 47 52 53 57...

Страница 58: ...c 1 5 ml 2 c 2 c c 27mm A F 64 21 mm c 21 mm c c 33 c c c 1 c 30 ml c c 2 c 2 5 ml 1 c 1 5 ml 2 c 2 c c 27mm A F 64 0 mm c 0 5 ml c c c 64 63 c c 21 mm c 73200 47 52 53 58...

Страница 59: ...9 9 1 54 57 41 42 42 42 54 57 54 57 48 49 48 49 42 54 57 42 54 57 48 49 39 42 42 54 57 48 49 48 49 59...

Страница 60: ...1 1993 EN ISO 4414 2010 EN ISO 20643 2008 A1 2012 EN ISO 28927 5 2009 A1 2015 ES100118 rev 17 2017 VII 2006 42 EC 2008 No 1597 STANLEY Engineered Fastening A K Seewraj Avdel UK Limited Stanley House W...

Страница 61: ...2 2010 EN ISO 11148 1 2011 EN ISO 4413 2010 BS EN 28662 1 1993 EN ISO 4414 2010 EN ISO 20643 2008 A1 2012 EN ISO 28927 5 2009 A1 2015 ES100118 rev 17 2017 2008 S I 2008 1597 STANLEY Engineered Fasteni...

Страница 62: ...Engineered Fastening Authorized Service Centres 877 364 2781 www StanleyEngineeredFastening com STANLEY STANLEY Engineered Fastening STANLEY Engineered Fastening https www stanleyengineeredfastening c...

Страница 63: ...63...

Страница 64: ...2021 Stanley Black Decker inc 64...

Страница 65: ...3 2 71 4 72 4 1 AVDELOK 72 4 2 73 4 3 73 5 74 5 1 75 6 76 6 1 76 6 2 76 6 3 MOLYLITHIUM EP 3753 76 6 4 MOLYKOTE 55m 76 6 5 MOLYKOTE 111 77 6 6 78 6 7 78 6 8 78 6 9 80 6 10 80 7 82 7 1 73200 02000 82...

Страница 66: ...1 1 1 ISO 11148 1 2 1 3 66...

Страница 67: ...1 4 1 5 1 6 1 7 1 8 1 9 7 102 PSI 67...

Страница 68: ...r 19 9 l 102 Ibf in2 20 mm 0 79 in 5 bar 73 Ibf in2 25 9 kN 5823 Ibf 7 bar 102 Ibf in2 36 2 kN 8138 Ibf 3 4 90 kg 10 lb 130z ISO 15744 ISO 3744 73200 A LWA kWA 3 0 dB A 102 3 dB A A dB A LpA kpA 3 0 d...

Страница 69: ...2 3 Fig 1 69...

Страница 70: ...3 66 67 3 1 5 5 3 5 25 bar 5 25 5 30 bar 150 10 6 4 Fig 2 70...

Страница 71: ...3 2 Avdelok Fig 3 71...

Страница 72: ...812 16 0 625 54 2 120 25 1 000 07200 02800 1 4 21 0 812 16 0 625 54 2 120 25 1 000 07200 03300 1 4 21 0 812 54 2 120 07200 03500 5 16 27 1 060 23 6 0 930 91 3 580 40 1 580 07220 02700 5 16 27 1 060 23...

Страница 73: ...900 00840 07220 06600 12mm 07900 00840 07220 06700 13mm 07900 00840 07220 06600 14mm 07900 00840 07220 06700 16mm 07900 00840 07220 06800 INTERLOK 3 8 10 mm 73200 04500 MAXLOK 1 4 6 4 mm 07610 02100 3...

Страница 74: ...02016 07210 02104 07220 03710 07220 03902 2 6 07500 08000 07500 08000 07220 04500 07220 04500 1 7 07210 02500 07210 02600 07220 04200 07220 04300 2 8 07210 02703 07210 02703 07220 03714 07220 03714 1...

Страница 75: ...5 1 47 10mm A F 5 16 3 8 Avdelok 07220 03700 and 07220 03900 63 38 10mm A F 32 31 36 25 37 32 65 24 65 38 32 10mm A F 33 M6 78 75...

Страница 76: ...6 500 000 66 67 6 1 47 68 85 87 6 2 6 3 MOLYLITHIUM EP 3753 78 30ml l 220 C 6 4 MOLYKOTE 55m 76...

Страница 77: ...101 1 C 6 5 MOLYKOTE 111 101 1 C 77...

Страница 78: ...07992 00020 MOLYLITHIUM EP 3753 07900 01046 07992 00075 MOLYKOTE 55M 07900 01047 07900 00755 MOLYKOTE 111 07900 01048 07900 00756 LOCTITE 243 07900 01049 07900 01060 x2 07900 01050 07900 01061 07900...

Страница 79: ...32 31 36 25 37 32 65 24 65 38 32 10mm A F O 8 32 14mm A F 5mm A F 41 27mm A F 3 M6 33 9 35 4mm A F 58 14mm A F 41 63 34 65 4 1 5 63 O 13 63 2mm 30 29 28 55 16 O 12 58 62 15 61 14 56 60 59 4mm A F 58 1...

Страница 80: ...63 64 21 63 64 53 22 O 6 51 Loctite 243 51 48mm A F 63 63 14 57 63 Loctite 243 59 4mm A F 58 14mm A F 5mm A F 60 59 58 56 14 61 15 62 63 16 O 12 55 Loctite 243 55 63 2 O 13 63 28 29 30 63 4 1 4 5 63 6...

Страница 81: ...41 27mm A F 14mm A F 5mm A F 3 O 8 32 32 65 24 37 31 25 36 31 65 60Nm 38 32 10mm A F 38 32 2 O 10 42 2 O 11 42 65 2 O 11 39 39 65 O 7 40 Loctite 243 40 6mm A F 65 2 O 4 44 43 44 PTFE 44 22mm A F 65 4...

Страница 82: ...7 7 1 73200 02000 82...

Страница 83: ...14 07003 00475 2 6 47 73200 02030 1 3 15 07003 00476 1 6 48 73200 02041 1 1 16 07003 00477 1 6 49 73200 02042 1 17 07003 00478 1 6 50 73200 02043 1 18 07003 00479 1 6 51 73200 03101 1 19 07003 00482 2...

Страница 84: ...8 8 1 0 5 l 07992 00002 07992 00006 Hyspin VG32 8 2 HYSPIN VG 32 232 C PVC 8 3 73200 73200 99991 07900 01060 2 07900 01061 1 07900 01062 1 07900 01063 1 07900 01066 1 27mm 10mm 84...

Страница 85: ...8 4 Fig 5 8 5 64 63 64 63 10mm A F 8 6 87 http youtu be k4g9iT4hhI8 c c 1 5 73200 78 82 83 85...

Страница 86: ...c c c c 27mm A F 64 c c 30ml c c c 5ml c 5ml c 2 c 25ml c c 33 c c c 27mm A F 64 21mm c 21 mm c c c c 30ml c c c 5ml c 5ml c 2 c 25ml c 33 c c c 27mm A F 64 0mm c 0 5ml c c 73200 78 82 83 86...

Страница 87: ...c 64 63 c c 21mm 87 c 8 7 85 http youtu be ZxIkLygiKCI c c c c 33 c c c c 30ml c c c 5ml c 5ml c 2 c c 27mm A F 64 21mm c 21 mm c c 33 c c 73200 78 82 83 87...

Страница 88: ...c c 30ml c c c 5ml c 5ml c 2 c c 27mm A F 64 0mm c 0 5ml c c c 64 63 c c 21mm c 73200 78 82 83 88...

Страница 89: ...9 9 1 84 87 72 73 73 73 84 87 84 87 78 80 78 80 73 84 87 73 84 87 78 80 70 73 73 84 87 78 80 78 80 89...

Страница 90: ...1 1993 EN ISO 4414 2010 EN ISO 20643 2008 A1 2012 EN ISO 28927 5 2009 A1 2015 ES100118 rev 17 2017 VII 2006 42 EC 2008 1597 STANLEY Engineered Fastening A K Seewraj Avdel UK Limited Stanley House Work...

Страница 91: ...2 2010 EN ISO 11148 1 2011 EN ISO 4413 2010 BS EN 28662 1 1993 EN ISO 4414 2010 EN ISO 20643 2008 A1 2012 EN ISO 28927 5 2009 A1 2015 ES100118 rev 17 2017 2008 S I 2008 1597 STANLEY Engineered Fasteni...

Страница 92: ...stening 1 STANLEY Engineered Fastening STANLEY Engineered Fastening 877 364 2781 www StanleyEngineeredFastening com https www stanleyengineeredfastening com support warranty registration form STANLEY...

Страница 93: ...93...

Страница 94: ...94...

Страница 95: ......

Страница 96: ...distributor nearby please check www stanleyengineeredfastening com econtact distributors you need to con rm latest information ProSet Stavex and T Lok are registered trademarks of Stanley Black Decker...

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