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TROUBLESHOOTING

The SSK

513 

 meter is designed for many years of optimal performance. However, should it malfunction, there are certain 

things that we recommend you check before contacting our Technical Support department or your local SSK Representative.

 

 

OTE:

N

If the fluid measured has a high concentration of conductive solids, deposits may accumulate on the internal liner 
 walls and electrodes. These deposits will cause a reduction of the measuring output.  Thus, SSK recommends that

 

you remove the meter and inspect the liner and electrodes after six months. If deposits are found,  remove them 

 

with a soft brush.  Repeat inspection process every six months or until an appropriate inspection cycle can be

.

established for the specific application.

OTE:

N

Other general conditions include:

Description

Possible Cause

Recommended Action

Flow is present but display 
is "0"

Digital input is holding flow.

Disconnected signal cable. 

Detector mounted opposite of the main 
flow direction (see arrow on the nameplate).

Coil or electrode cables exchanged.

Improper low flow cutoff or full scale flow.

Check signal cable.

Turn detector by 180° or switch terminal E1 
and E2 or reprogram to bidirectional mode.

Check cable connections for cross wiring.

Verify digital input configuration.

Replace configuration defaults.

Inaccurate measuring

Improper calibration.

Wrong calibration parameter.

Pipe not fully filled, or air in pipe.

Invalid fluid conductivity.

Invalid fluid mixture.

Restore calibration defaults.

Check the parameters (detector factor and 
size) according to supplied data sheet.

Check if meter is completely filled with fluid.

Purge line to eliminate air bubbles.

No display

No power.

Incorrect power.

Bad wiring connections.

Blown fuse.

Apply power.

Check power value.

Replace fuse (2 amp, 250V AC, slow blow  
5 x 20 mm).

Check display ribbon cable. 

Flow rate value known to be 
wrong 

Detector factor.

Deposits on electrodes and/or liner.

Incorrect pipe size programmed.

Check value on label.

Check and remove deposits.

Check size if necessary.

Flow rate indication  
unstable

Cable issue.

Grounding issue.

Partially full pipe.

Air in pipe.

Amplifier location – outside electrical.

Invalid fluid conductivity.

Make sure cable is shielded and not vibrating.

Make sure meter is properly grounded to a 
good earth ground.

Make sure pipe is full of fluid.

Make sure fluid does not contain air bubbles.

Make sure amplifier is not too close to sources 
of electrical interference.

SSK

513

 Electromagnetic Flow Meter

Page 56 

March 2014

Содержание SSK513

Страница 1: ...Installation Operation Manual Electromagentic Flow Meter SSK513 IOM 113 01 EN 2014 51301 113 Rev 1...

Страница 2: ...SSK513 Electromagnetic Flow Meter Page 2 March 2014...

Страница 3: ...er Pipeline Connection Gaskets 13 Meter Grounding 13 Conductive Pipe Grounding 13 Non Conductive Pipe Grounding 14 AMPLIFIER MOUNTING CONFIGURATION OPTIONS 14 14 14 Submersible Option 14 WIRING 15 Wir...

Страница 4: ...UICK SETUP 26 QUICK REFERENCE 28 USING THE SSK513 MAIN MENU PROGRAMMING OPTIONS 29 ADE INTERFACE 52 STORE RESTORE FEATURE 54 DATA LOGGING FEATURE 54 MAINTENANCE 55 Cleaning the Flow Tube and Electrode...

Страница 5: ...cluding water wastewater food and beverage pharmaceutical and chemical The basic components of an electromagnetic flow meter are The detector which includes the flow tube isolating liner and measuring...

Страница 6: ...polytetrafluoroethylene PTFE liners are shipped with a liner protector on each end to maintain proper form of the PTFE material during shipping and storage OTE N Do not remove the liner protectors un...

Страница 7: ...positioning the detector body on the forks with the flanges extending beyond the lift This could dent the housing or damage the internal coil assemblies Never place forklift forks rigging chains strap...

Страница 8: ...Do not install the meter on pipes with extreme pipe vibrations If pipes are vibrating secure the piping with appropriate pipe supports in front of and behind the meter If vibrations cannot be restrai...

Страница 9: ...cordingly When installed vertically rotate amplifier so that cable glands are facing down Horizontal Placement SSK513 are equipped with an Empty Pipe Detection feature If an electrode mounted in the p...

Страница 10: ...Size D Pipe Size MINIMUM PIPING REQUIREMENT STANDARD CONCENTRIC REDUCERS NO DISTANCE REQUIRED Figure 8 Straight Pipe Requirements Pipe Reducer Requirements With pipe reducers a smaller meter can be m...

Страница 11: ...omogeneous mixture If the injection point is too close the meter senses the two di erent conductivities for each liquid This will likely result in inaccurate measurements The injection method spaced b...

Страница 12: ...n a vertical downward ow section of pipe Always position the ON OFF valves on the downstream side of the meter FLOW WRONG FLOW RIGHT Do not install in a vertical downward position Position On O valves...

Страница 13: ...ge 14 Meter Grounding Process pipeline material can be either electrically conductive metal or not electrically conductive made of or lined with PVC fiberglass or concrete IMPORTANT It is essential th...

Страница 14: ...on places the amplifier at a location away from the fluid flow and detector This is necessary in situations where process fluid temperature or the environment exceeds amplifier ratings The detector an...

Страница 15: ...s Opening the SSK513 Cover The SSK513 amplifier s design lets you open the cover without completely removing it Cover is attached with display ribbon cable To open the cover you will need a blade scre...

Страница 16: ...ads pumps motors etc If dedicated lines are not available a filtering or isolation system may be required Power wiring is the same for meter mount and remote mount amplifiers Remote Mount Installation...

Страница 17: ...ble Junction Box Amplifier Connection No Description Wire Color Connection 11 Coil Green C1 12 Coil Yellow C2 13 Main Shield Black Red Ferrule CS 45 Electrode White E1 44 Electrode Shield Black ES 46...

Страница 18: ...e SSK513 amplifier Do not connect the main power connection until you have made all other wiring connections Follow all of the safety precautions and local code to prevent electrical shock and damage...

Страница 19: ...DC 50 mA set Jumper JP2 Max Frequency 10 kHz 3 and 4 Digital Output 3 Passive Max 30V DC 100 mA 10 kHz Solid State Relay 48V AC 500 mA 1 kHz Software configurable 10 and 9 10 and 11 Digital Output 4 P...

Страница 20: ...Digital Output Wiring Diagrams Digital Input Wiring Diagram SSK513 Electromagnetic Flow Meter Page 20 March 2014...

Страница 21: ...top line shows the title of the display screen Below that are two visible menu selections The bottom line provides directions for user input Typically a menu contains more options than will fit in the...

Страница 22: ...ing on the context The Enter button will be referred to as E Consider the button as the next step or scroll text up button During programming pressing this button will go to the next menu selection or...

Страница 23: ...00 LOW FLOW CUTOFF of 300 000 GPM 3 00 CHG NEXT E Press LOW FLOW CUTOFF of 300 000 GPM 2 00 CHG NEXT E The E button functions as an Enter button or cursor right button Example 1 The illustration below...

Страница 24: ...rity menu 2 Select Set Admin PIN to view the Admin PIN display 3 4 Press E to save the PIN and to return to the Security menu Setting the Service PIN Users logged in with the Service PIN have access t...

Страница 25: ...appears in the upper right corner of the PIN Request display Follow these steps to enter your PIN in the SSK513 1 At the Main Menu press E The PIN Request display opens PIN REQUEST 12345 Please enter...

Страница 26: ...ns Hour LPH Liter Hour MGD MegaGallon Day M3 S Cubic Meter Sec IGS UKG Sec M3 M Cubic Meter Min IGM UKG Min M3 H Cubic Meter Hour IGH UKG Hour F3 S Cubic Feet Sec LbM Pound Min F3 M Cubic Feet Min OPM...

Страница 27: ...the ow rate exceeds the full scale setting an error message indicates that the con gured full scale range has been exceeded However the meter will continue to measure This will a ect the latency of t...

Страница 28: ...2 Digital Output 3 Digital Output 4 Flow Simulation Clear Totals T1 T2 PS Tpwro Communications Port A Settings Port B Settings Diagnostics Advanced Data Logger Token Copy ADE Unit Multiplier Backlight...

Страница 29: ...meter is under registering by 0 5 percent then set the scale factor to 0 5 If the meter is over registering by 0 5 percent then set the scale factor to 0 5 To set the Scale Factor follow these steps f...

Страница 30: ...citation Frequency display 2 Position the arrow next the desired frequency 3 Press E to save the excitation frequency and return to the Meter Setup menu Pipe Diameter Factory Set The Pipe Diameter par...

Страница 31: ...e unit of measure for the ow rate and full scale ow Changing the ow units parameter readjusts the full scale ow parameter For example changing from gpm to gps would change the full scale ow from 60 gp...

Страница 32: ...l scale ow adjusts the thresholds for generating set point alarms Pulse Outputs Changes to full scale ow adjusts the pulse frequency and duty cycle Analog Outputs Changes to full scale ow adjusts the...

Страница 33: ...emote Reset Bi Directional Flow is totalized in both directions Bi directional measurements on the main display screen include T Registers forward ow resettable by menu or MODBUS RTU T Registers rever...

Страница 34: ...s 4 to 20 mA and the alarm mode is set to HIGH then during a full scale flow alarm condition the analog output current will be 22 mA To change the analog output alarm mode follow these steps from the...

Страница 35: ...he Digital Output menu Pulse Width 0 ms S The Pulse Width parameter establishes the On duration of the transmitted pulse The con gurable range is from 0 to 1000 ms Non zero pulse width con guration th...

Страница 36: ...will activate the output alarm To change the set point minimum follow these steps from the Inputs Outputs menu 1 Select Digital Output 1 2 3 or 4 and press E to open the Digital Output menu 2 From th...

Страница 37: ...dware Type parameter lets you select the type of hardware used to drive the output signal either open collector or solid state relay To change the Hardware Type follow these steps from the Inputs Outp...

Страница 38: ...mpty Pipe Alarm Provides indication when pipe is empty ADE Provides meter information in digital format See ADE Interface on page 52 To change the Function Select follow these steps from the Inputs Ou...

Страница 39: ...r is reset to the configured preset amount value It is reset within the menu manager remote communications or through a properly configured digital input function batch reset Tpwroff The totalizer acc...

Страница 40: ...1 For PROFIBUS use only This parameter allows configuration of the PROFIBUS DP daughterboard address Baud Rate 9600 The following Baud Rates are supported 9600 19200 38400 To change the baud rate foll...

Страница 41: ...Bit or 2 Stop Bits 3 Press E to save the option and to return to the Port A Settings menu Communication Port B Port Address 1 An additional communication port known as Port B is used to o er enhanced...

Страница 42: ...nse to a received packet Parity Errors Number of characters with parity errors i e received character has a mismatch between the number of 1s and its parity bit packet is discarded Framing Errors Numb...

Страница 43: ...SG 0 USG 0 USG 100 USG 1200 USG 1000 0 USG 0 USG 0 USG 0 USG 1000 USG To change the Unit Multiplier follow these steps from the Advanced menu 1 Select Unit Multiplier to view the Unit Multiplier displ...

Страница 44: ...Calibrate to view the Analog Calibrate menu 2 Select Custom Settings to view the Custom Settings display 3 Select one of the following Offset 4 mA Offset 20 mA 4 Con gure desired o set 5 Press E to sa...

Страница 45: ...omponent of the uid exceeding the con gured limit To change the Filter Delay follow these steps from the Advanced menu 1 Select Filter Delay from the Advanced menu 2 Select the desired setting 3 Press...

Страница 46: ...rs a diagnostic view of the acceleration components observed during ow conditions This parameter records the high water mark of the measured accelerations component This value will help to properly co...

Страница 47: ...able calibration place the cursor on the calibration enable line and press E EMPTY PIPE CALIBRATE Volts 3 00 Cal ON E OFF Exit with Save 4 Wait 30 seconds for voltage measurement to stabilize 5 To sav...

Страница 48: ...ures To set the service PIN follow these steps from the Advanced Menu 1 Select Security to view the Security menu 2 Select Set Service PIN to view the Service PIN display 3 Set the five digit PIN numb...

Страница 49: ...Full Scale The number of times the ow has exceeded the full scale ow setting Totalizer The number of times the totalizers have exceeded limits of the meter Pulse Sync The number of times the pulse out...

Страница 50: ...T TN T FWD T REV Where ROLLOVERTx is the rollover count for the appropriate totalizer For a meter configured in unidirectional mode the totalizer can be calculated using the following equation T1 ROLL...

Страница 51: ...tage to help determine if the meter or application is performing optimally Restore Defaults Not applicable A Restores all non calibrated parameters to the factory defaults Language Select Language Sel...

Страница 52: ...and selects the number of significant totalizer digits to transmit Changing the dial type from Disabled will automatically configure the necessary digital inputs outputs It is not allowed to manually...

Страница 53: ...Unit Multiplier Resolution Display Digits 1 2 3 4 5 6 7 8 9 0 4 dial 10000 1 2 3 4 0 0 0 0 1000 1 2 3 4 0 0 0 100 1 2 3 4 0 0 10 1 2 3 4 0 1 1 2 3 4 0 1 1 2 3 4 0 01 1 2 3 4 0 001 1 2 3 4 0 0001 0 0 1...

Страница 54: ...rotocol type V2 includes status information of the meter meter identification a second totalizer reading T or T2 relative flow rate 0 100 and flow direction STORE RESTORE FEATURE The Store Restore fea...

Страница 55: ...rate and surrounding environment Clean the flow tube and electrodes by following the material handling and cleaning procedures documented in Material Safety Data Sheet MSDS guidelines for the product...

Страница 56: ...inal E1 and E2 or reprogram to bidirectional mode Check cable connections for cross wiring Verify digital input con guration Replace con guration defaults Inaccurate measuring Improper calibration Wro...

Страница 57: ...ency limit is 3 HZ Follow these steps for configuring meter for pulse output operation 1 Set PPU to zero for both output 1 and 2 2 3 Set PW as required by equipment receiving pulse transmissions from...

Страница 58: ...is parameter or consider increasing pipe diameter Display Error Status Messages Error Message Possible Cause Recommended Action Err Detector Check detector and cable connections in accordance with thi...

Страница 59: ...INTENTIONAL BLANK PAGE Installation Operation Manual Page 59 March 2014...

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