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Southworth Products

SR-44 Manual

1.  Introduction

1.1    Responsibilities of Owner and Users

Basic Principles -

 Owners/users shall apply sound principles of safety, training, inspection, 

maintenance, and expected operating environment. It shall be the responsibility of the owner/user 

to advise the manufacturer where deflection may be critical to the application.

Manuals

 - Owners/users shall keep and maintain a copy of the operating and maintenance 

manual(s) and ensure its availability to operating and maintenance personnel.

Inspection and Maintenance

 - It shall be the responsibility of the users to inspect and 

maintain the machine as required to ensure proper operation. The frequency of inspection and 

maintenance shall be based upon the manufacturer’s recommendations and be compatible with 

operating conditions and the severity of the operating environment. Machinery that is not in proper 

operating condition shall be immediately removed from service until repaired. Maintenance and 

repairs shall be made by a qualified person and the repairs shall be in conformance with the 

manufacturer’s recommendations.

Maintenance Safety Precautions

 - Before adjustments and repairs are started on the machine, 

the following precautions shall be taken as applicable:

1.  Remove the load from the platform.
2.  Rotate the clamp mechanism to the maintenance position and secure using the 

maintenance chains.

3.  Relieve system pressure from all circuits before loosening or removing any components.
4. 

All controls in the “off” position and all operating features secured from inadvertent motion 

by brakes, blocks, or other means.

5.  Disconnect power and follow established owner/user lockout/tag out policies.
6. 

Follow precautions and directions as specified by the manufacturer.

Replacement Parts - 

When parts or components are replaced, they shall be replaced with parts 

or components approved by the original manufacturer.

Maintenance Training

 - The user shall ensure only qualified personnel inspect and maintain the 

machine in accordance with the manufacturer’s recommendations.

Operator Training

 - An owner/user, who directs or authorizes an individual to operate the 

machine shall ensure that the individual has been:

1.  Trained in accordance with the manufacturer’s operating manual.
2.  Made aware of the responsibilities of operators as outlined in section 1.4 of this manual.
3.  Retrained, if necessary, based on the owners/user’s observation and evaluation of the 

operator.

Modifications

 and additions shall not be performed without the manufacturer’s prior written 

approval. Where such authorization is granted, capacity, operation, and maintenance instruction 

plates, tags, or decals shall be changed accordingly.

Содержание SR-44 Series

Страница 1: ...anual SOUTHWORTH PRODUCTS CORP P O Box 1380 Portland ME 04104 1380 Telephone 800 743 1000 207 878 0700 Fax 207 797 4734 www SouthworthProducts com Model SR 44 Serial Number __________________________...

Страница 2: ...ections 12 4 3 Control Station 12 4 4 Testing 12 5 Operation 14 5 1 Before Each Use 14 5 2 Loading 14 5 2 1 Load Restrictions 14 5 3 Operation Instructions 15 6 Maintenance Repair 16 6 1 Periodic Main...

Страница 3: ...SR 44 Manual This label part 10095524 is required by California law For more information visit www 65Warnings ca gov This label part 10095524 is required by California law For more information visit w...

Страница 4: ...as applicable 1 Remove the load from the platform 2 Rotate the clamp mechanism to the maintenance position and secure using the maintenance chains 3 Relieve system pressure from all circuits before lo...

Страница 5: ...ting the operation of the machine 3 Factors affecting stability 4 The purpose of placards and decals 5 Workplace inspection 6 Safety rules and regulations 7 Authorization to operate 8 Operator warning...

Страница 6: ...to comply with the safety standards established for the workplace 6 Reporting problems or malfunctions The operator shall immediately report to a supervisor any problem s or malfunction s that become...

Страница 7: ...ignal words D is a safety yellow triangle with a safety black border and safety black exclamation mark 2 2 Signal Words DANGER Indicates a hazardous situation that if not avoided will result in death...

Страница 8: ...Diagram FROM PLUG MACHINES ONLY PLACE ON POWE 10021381 TO BE APPLIED TO 115 1 12 1 2 3 3 13 2 1 3 3 1 11 1 1 ITEM NO M U Y T Q 13 1 EA LD WARNING CANC 12 1 EA BK LD DCL 2 50X12 7 11 4 EA LD DCL 1 50X6...

Страница 9: ...0047672 6 2 EA BK LD DCL 1 25X1 75 POWER 5 2 EA BK LD DCL 1 25X1 75 CONTROL 4 1 EA LD DCL 4 50X8 00 CLOCKWISE FOR HIGHER CL 10039039 3 4 EA LD DCL 1 25X2 75 CAPACITY 4400 LBS 10039022 2 2 EA LD DCL 2...

Страница 10: ...ing do not install in an area where flammable materials are present This machine must be installed and operated indoors and in an area protected from rain and moisture Do not sit stand or ride on the...

Страница 11: ...h to clear the shipping skid and transport the machine to the desired location 5 Carefully lower the machine onto the floor If anchoring the machine 6 Mark the locations of the four anchor points loca...

Страница 12: ...ds of pressing the button immediately release the button and consult section 7 Troubleshooting Verify the maintenance chains are disengaged before operating the machine 1 Disengage the maintenance cha...

Страница 13: ...13 Press and hold the Clamp button until the load is secure Pay close attention while clamping the load The load must be clamped enough to secure it from falling during rotation If necessary clamping...

Страница 14: ...excessive wear or damage Verify all precautionary labeling is in place and legible Inspect controls and cords for damage Inspect for hydraulic leaks and loose fittings Inspect controller and cord for...

Страница 15: ...adjustment knob located on the rear panel of the machine Turn knob clockwise to increase pressure counter clockwise to decrease pressure 4 Press and hold the Rotate CW or Rotate CCW buttons to rotate...

Страница 16: ...in the guardrails unless the machine has been secured with the maintenance chains and the machine has been de energized Ensure maintenance chains are removed prior to operation Before performing maint...

Страница 17: ...the tank with the machine in the maintenance position and clamp mechanism fully opened Grease the pivot assembly using the grease points located on the either side of the mast Apply a dry PTFE lubrica...

Страница 18: ...and hydraulic cylinder for damage The machine will not clamp or rotate motor runs Hydraulic fluid level may be low Check the hydraulic fluid level Add fluid as necessary See section 9 Hydraulics Maint...

Страница 19: ...circuit breaker requirements Nominal Supply Power Full Load Amps Required Breaker 115 1 60 27 30 208 1 60 14 3 20 230 1 60 13 5 20 208 3 60 8 4 15 230 3 60 8 15 460 3 60 4 15 190 3 50 9 4 15 380 3 50...

Страница 20: ...2 1 Single Phase Wiring Schematic 1 4 CLAMP E STOP UNCLAMP ROTATE CW ROTATE CCW 2 M1 MOTOR STARTER 4 1 1 1 1 1 1 1 1 1 4 115 208 230V NOTES SUPPLY POWER CONNECTS TO 1L1 3L2 AT TOP OF MOTOR CONTACTOR S...

Страница 21: ...21 Southworth Products SR 44 Manual 8 2 2 Three Phase Wiring Diagram NOTES SUPPLY PHASES CONNECT TO 1L1 3L2 5L3 AT TOP OF MOTOR CONTACTOR SUPPLY GROUND CONNECTS TO GROUNDING TERMINAL IN CONTROL PANEL...

Страница 22: ...in the maintenance position with maintenance chains engaged and clamp mechanism fully opened When adding fluid cycle the machine through a full clockwise and counterclockwise rotation and full clamp...

Страница 23: ...23 Southworth Products SR 44 Manual 9 2 Hydraulic Schematic...

Страница 24: ...er location at Southworth s discretion This is buyer s sole remedy under any such warranty sale agreement or contract Southworth will not be liable for consequential incidental exemplary or punitive d...

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