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Bosch operating instructions Bosch operating instructions
Safety instructions
Read all the safety and
general instructions. Fail-
ure to observe the safety
and general instructions
may result in electric shock,
fire and/or serious injury.
Save all safety warnings and instructions for future ref-
erence.
The term battery is used in these instructions to mean all
original Bosch eBike rechargeable battery packs.
Do not expose the charger to rain or wet
conditions. If water enters a charger, there is
a risk of electric shock.
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Charge only Bosch lithium-ion batteries that are ap-
proved for use in eBikes. The battery voltage must
match the battery charging voltage of the charger.
Otherwise there is a danger of fire and explosion.
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Keep the charger clean. Dirt poses a risk of electric
shock.
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Always check the charger, cable and plug before use.
Stop using the charger if you discover any damage. Do
not open the charger. Damaged chargers, cables and
plugs increase the risk of electric shock.
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Do not operate the charger on an easily ignited sur-
face (e.g. paper, textiles, etc.) or in a flammable envir-
onment. There is a risk of fire due to the charger heating
up during operation.
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Take care if you touch the charger while it is charging.
Wear protective gloves. The charger can get very hot,
especially when the ambient temperature is high.
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The battery may give off fumes if it becomes damaged
or is used incorrectly. Ensure the area is well ventil-
ated and seek medical attention should you experi-
ence any adverse effects. The fumes may irritate the
respiratory system.
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Do not place the charger or the battery near flam-
mable materials. Ensure the battery is completely dry
and placed on a fireproof surface before charging.
There is a risk of fire due to the heat generated during
charging.
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The eBike battery must not be left unattended while
charging.
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Supervise children during use, cleaning and mainten-
ance. This will ensure that children do not play with the
charger.
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Children or persons who, owing to their physical,
sensory or mental limitations or to their lack of experi-
ence or knowledge, are not capable of safely operat-
ing the charger may only use this charger under super-
vision or after having been instructed by a responsible
person. Otherwise, there is a danger of operating errors
and injuries.
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Read and observe the safety warnings and directions
contained in all the eBike system operating instruc-
tions and in the operating instructions of your eBike.
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A sticker in English is adhered to the bottom of the char-
ger (marked (4) in the diagram on the graphics page).
This says: Use ONLY with BOSCH lithium-ion batteries.
Product description and
specifications
In addition to the functions shown here, changes to software
relating to troubleshooting and functional enhancements
may be introduced at any time.
Product features
The numbering of the components shown refers to the illus-
trations on the graphics pages at the beginning of the
manual.
Individual illustrations in these operating instructions may
differ slightly from the actual conditions depending on the
equipment of your eBike.
(1) Charger
(2) Device socket
(3) Device connector
(4) Charger safety instructions
(5) Charging connector
(6) Socket for charging connector
(7) Charging socket cover
(8) Rack-mounted battery
(9) Operation/state of charge indicator
(10) Battery on/off button
(11) Standard battery
English – ​1
Bosch eBike Systems 0 275 007 XCX | (24.04.2018)
English – 2​
0 275 007 XCX | (24.04.2018) Bosch eBike Systems
Technical data
Charger Standard Charger
(36–4/230)
Compact Charger
(36–2/100-230)
Fast Charger
(36–6/230)
Product code BCS220 BCS230 BCS250
Rated voltage V ~ 207...264 90...264 207...264
Frequency Hz 47...63 47...63 47...63
Battery charging voltage V = 36 36 36
Charging current (max.) A 4 2 6 A)
Charging time
– PowerPack 300, approx.
hrs 2,5 5 2
– PowerPack 400, approx. hrs 3,5 6,5 2,5
– PowerPack 500, approx. hrs 4,5 7,5 3
Operating temperature °C 0 ...+40 0 ...+40 0 ...+40
Storage temperature °C –10 ...+50 –10 ...+50 –10 ...+50
Weight, approx. kg 0,8 0,6 1,0
Protection rating IP 40 IP 40 IP 40
A)
The charging current is limited to 4A for the PowerPack
300 and for C Line batteries.
The specifications apply to a rated voltage [U] of 230 V. These specifications may vary at different voltages and in country-specific models.
Operation
Start-up
Connecting the charger to the mains (see figure A)
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Pay attention to the mains voltage. The voltage of the
power source must match the voltage specified on the
rating plate of the charger. Chargers marked 230 V can
also be operated at 220 V.
Plug the device connector (3) of the power cable into the
device socket (2) on the charger.
Connect the power cable (country-specific) to the mains.
Charging the removed battery (see figure B)
Switch the battery off and remove it from its holder on the
eBike. When doing so, read and observe the operating in-
structions of the battery.
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Ensure the battery is placed on clean surfaces only.
Avoid getting dirt, e.g. sand or soil, in the charging socket
and contacts in particular.
Plug the charging connector (5) of the charger into the
socket (6) on the battery.
Charging the battery on the bike (see figures C and D)
Switch the battery off. Clean the cover of the charging
socket (7). Avoid getting dirt, e.g. sand or soil, in the char-
ging socket and contacts in particular. Lift the cover of the
charging socket (7) and plug the charging connector (5) into
the charging socket (6).
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Charge the battery only in accordance with all safety
instructions. If this is not possible, remove the battery
from the holder and charge it in a more suitable location.
When doing so, read and observe the operating instruc-
tions of the battery.
Charging process for two batteries
If two batteries are fitted to an eBike, both batteries can be
charged using the uncovered connection. To begin with,
both batteries are charged one after the other until they
reach approx. 80–90 % capacity, then they are both
charged at the same time until full (the LED flashes on both
batteries).
When the bike is in operation, power is drawn from both bat-
teries on an alternating basis.
If you take the batteries out of the holders, you can charge
each one individually.
Charging process
The charging process begins as soon as the charger is con-
nected to the battery or charging socket on the bike and to
the mains.
Note: The charging process is only possible when the tem-
perature of the eBike battery is within the permitted char-
ging temperature range.
Note: The drive unit is deactivated during the charging pro-
cess.
The battery can be charged with or without the on-board
computer. When charging without the on-board computer,
the charging progress can be observed via the battery
charge indicator.
When the on-board computer is connected, a charging noti-
fication appears on the display.