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Bosch operating instructions

Bosch operating instructions

English – 2

0 275 007 XPX | (23.04.2018)

Bosch eBike Systems

(4) On/off button
(5) Key for the battery lock
(6) Battery lock
(7) Upper standard battery holder
(8) Standard battery
(9) Lower standard battery holder
(10) Cover (supplied only on eBikes with two battery

packs)

(11) Charger
(12) Socket for charging connector
(13) Charging socket cover
(14) PowerTube battery safety restraint
(15) PowerTube battery
(16) PowerTube battery safety hook

Technical data

Li-ion battery

PowerPack 300

PowerPack 400

PowerPack 500

PowerTube

Product code

BBS240 

A)

 

B)

BBS245 

A)

 

B)

BBR240 

C)

 

B)

BBR245 

B)

 

C)

BBS260 

A)

BBS265 

A)

BBR260 

C)

BBR265 

C)

BBS270 

A)

BBS275 

A)

BBR270 

C)

BBR275 

C)

BBP280 horizontal

BBP281 vertical

Rated voltage

V =

36

36

36

36

Nominal capacity

Ah

8.2

11

13.4

13.4

Energy

Wh

300

400

500

500

Operating temperature

°C

–5...+40

–5...+40

–5...+40

–5...+40

Storage temperature

°C

–10...+60

–10...+60

–10...+60

–10...+60

Permitted charging temperat-

ure range

°C

0...+40

0...+40

0...+40

0...+40

Weight, approx.

kg

2.5/2.6

2.5/2.6

2.6/2.7

2.8

Protection rating

IP 54 (dust- and

splash-proof)

IP 54 (dust- and

splash-proof)

IP 54 (dust- and

splash-proof)

IP 54 (dust- and

splash-proof)

A) Standard battery
B) Cannot be used in combination with other batteries in systems with two batteries
C) Rack-mounted battery

Fitting

u

Ensure the battery is placed on clean surfaces only.

Avoid getting dirt, e.g. sand or soil, in the charging socket

and contacts in particular.

Testing the battery before using it for the first

time

Test the battery before charging it for the first time or using

it in your eBike.
To do this, press the on/off button (4) to switch the battery

on. If none of the LEDs on the battery charge indicator (3)

light up, the battery may be damaged.
If at least one (but not all) of the LEDs on the battery charge

indicator (3) lights up, the battery will need to be fully

charged before using it for the first time.

u

Do not charge or use batteries if they are damaged.

Contact an authorised bicycle dealer.

Charging the battery

u

Use only the charger included with your eBike or an

identical original Bosch charger. Only this charger is

compatible with your eBike's lithium-ion battery.

Note: The battery is supplied partially charged. To ensure

full battery capacity, fully charge the battery in the charger

before using it for the first time.
To charge the battery, read and follow the instructions in the

operating manual for the charger.
The battery can be charged at any state of charge. Interrupt-

ing the charging process does not damage the battery.
The battery has a temperature monitoring function which

only allows it to be charged within a temperature range of

0 °C to 40 °C.

If the temperature of the bat-

tery is outside this charging

range, three of the LEDs on

the battery charge indicator

(3) will flash. Disconnect the

battery from the charger and

let it acclimatise.

Do not reconnect the battery to the charger until it has

reached the correct charging temperature.

Battery charge indicator
The five green LEDs on the battery charge indicator (3) in-

dicate the battery's state of charge of when the battery is

switched on.
Each LED represents approximately 20% of the charging ca-

pacity. When the battery is fully charged, all five LEDs will be

lit.
The battery's state of charge when switched on is also shown

on the display of the on-board computer. Read and follow

the instructions in the operating manuals for the drive unit

and on-board computer.
If the battery capacity is less than 5%, all the LEDs on the

battery charge indicator (3) on the battery will go out. The

display function of the on-board computer, however, will

carry on working.
Once charging is complete, disconnect the battery from the

charger and the charger from the mains.

Using two batteries for one eBike (optional)

The manufacturer can also equip an eBike with two batter-

ies. In this case, one of the charging sockets will not be ac-

cessible or it will have been sealed with a sealing cap by the

bicycle manufacturer. Only charge the batteries via the char-

ging socket that is accessible.

u

Never open charging sockets that have been sealed by

the manufacturer. Charging batteries via a charging

socket that used to be sealed may cause irreparable dam-

age.

If you want to use an eBike that is designed for two batteries

with only one battery, cover the contacts of the unused

socket using the cover (10) provided. Otherwise there is a

risk that the exposed contacts will cause a short circuit (see

figures A and B).
Charging process for two batteries
If two batteries are fitted to an eBike, both batteries can be

charged using the uncovered connection. To begin with,

both batteries are charged one after the other until they

reach approx. 80–90% capacity, then they are both charged

at the same time until full (the LED flashes on both batter-

ies).
When the bike is in operation, power is drawn from both bat-

teries on an alternating basis.
If you take the batteries out of the holders, you can charge

each one individually.
Charging with one battery fitted
If only one battery is fitted, you can only charge the battery

that has the accessible charging socket on the bike. You can

only charge the battery with the sealed charging socket if

you take the battery out of the holder.

Inserting and removing the battery

u

Always switch off the battery and the eBike system

when inserting the battery into the holder or remov-

ing it from the holder.

Inserting and removing the standard battery (see figure

 A)
In order for the battery to be inserted, the key (5) must be

inserted into the lock (6) and the lock must be open.
To insert the standard battery (8), place it onto the con-

tacts on the lower holder (9) on the eBike (the battery can

be titled towards the frame by up to 7°). Tilt it into the upper

holder (7) as far as possible until you hear it click into place.
Check that the battery is secure in all directions. Always se-

cure the battery by closing the lock (6) – otherwise the lock

may open and the battery may fall out of the holder.
Always remove the key (5) from the lock (6) after closing it.

This prevents both the key from falling out and the battery

from being removed by unauthorised third parties when the

eBike is not in use.
To remove the standard battery (8), switch it off and open

the lock using the key (5). Tilt the battery out of the upper

holder (7) and pull it out of the lower holder (9).
Inserting and removing the rack-mounted battery (see

figure B)
In order for the battery to be inserted, the key (5) must be

inserted into the lock (6) and the lock must be open.
To insert the rack-mounted battery (2), slide it contacts-

first into the holder (1) on the rack until you hear it click into

place.
Check that the battery is secure in all directions. Always se-

cure the battery by closing the lock (6) – otherwise the lock

may open and the battery may fall out of the holder.
Always remove the key (5) from the lock (6) after closing it.

This prevents both the key from falling out and the battery

from being removed by unauthorised third parties when the

eBike is not in use.
To remove the rack-mounted battery (2), switch it off and

open the lock using the key (5). Pull the battery out of the

holder (1).
Removing the PowerTube battery (see figure C)

To remove the PowerTube battery, (15) open the lock

(6) using the key (5). The battery will be unlocked and

fall into the safety restraint (14).

Press on the safety restraint from above. The battery

will be unlocked completely and fall into your hand.

Pull the battery out of the frame.

Note: As a result of varying designs, the battery may need

to be inserted and removed using a different method. In this

case, consult the bicycle documentation provided by your

bicycle manufacturer.
Inserting the PowerTube battery (see figure D)
In order for the battery to be inserted, the key (5) must be

inserted into the lock (6) and the lock must be open.

To insert the PowerTube battery (15), place it so that

its contacts are in the lower holder of the frame.

Push the battery upwards until it is held by the safety

restraint (14).

English – ​3

Bosch eBike Systems

0 275 007 XPX | (23.04.2018)

Содержание ProCargo CT1

Страница 1: ...Sortimo ProCargo CT1 Operating Instructions...

Страница 2: ...F GmbH Berlin Deutschland The mentioned brands are subject to property rights and are the property of their respective owners even without further labelling Reproduction in whole or in part is prohibi...

Страница 3: ...Drive Unit CX 26 4 1 3 Battery 32 4 1 4 Battery charger 38 4 2 NuVinci Harmony gear hub 43 4 3 Gates Carbon Drive Belt 43 4 4 Brake system 44 4 5 Frame lock on rear wheel 45 4 6 Pannier holders 46 5...

Страница 4: ...ates the data from three sensors22 and regulates the motor based on the selected level of assistance The electric motor switches off when a speed of 25 km h is reached However you can ride faster than...

Страница 5: ...ng of the tilting system with the hand lever The ProCargo CT1 is not designed for the following Transportation of a person on the loading area transportation of a child in suitable seating possible re...

Страница 6: ...ne and approved accessories Only allowed Sortimo lashing straps with clamp buckle PROSAFE Loads which are permitted to move freely around the loading area can lead to accidents Secure the load with la...

Страница 7: ...adjustable in height In the delivery condition the stem is screwed into its lowermost position 20 The height of the stem can be increased by up to 11 5 cm by adjusting the angle of the stem max angle...

Страница 8: ...he pressure may be reduced for lighter loads We recommend that you check the pressure weekly as continuous pressure loss is inevitable for bicycle inner tubes If the tyre pressure is too low the risk...

Страница 9: ...ake lever must be stable If the pressure point is not reached after two thirds of the lever stroke pull the lever several times in succession pumping Check whether the pressure point stiffens If so an...

Страница 10: ...AL L L L L ALK ALK ALK WA WA A WA WA WAL ALK AL AL L L ALK ALK ALK ALK ALK ALK K K K K ALK ALK ALK ALK ALK K K ALK ALK ALK LK K K K LK LK LK K ALK ALK ALK K ALK ALK ALK 7 6 5 j i a b c d e h g f 8 9 1...

Страница 11: ...cific solutions are possible when there is no access to the battery on off button see the bi cycle manufacturer operating instructions The system shuts down after being switched off this takes approxi...

Страница 12: ...e of error However if you wish to continue cycling you will always be able to do so without assistance from the drive Before undertaking any other journeys the eBike should be checked u Have all repai...

Страница 13: ...r sists contact your Bosch eBike dealer 830 Fault in the wire to the rear wheel speed sensor Contact your Bosch eBike dealer 831 833 to 835 Implausible signals from the rear wheel speed sensor The sen...

Страница 14: ...lead to injuries and pose a fire hazard Bosch ac cepts no liability or warranty claims if other batteries are used u Do not make any modifications to your eBike system or fit any other products that...

Страница 15: ...s to the battery On Off button see the battery operating in structions Note The eBike system always starts in OFF mode for drive units with a maximum speed of more than 25 km h The drive is activated...

Страница 16: ...By selecting the correct gear you can increase your speed and range while applying the same amount of force Gaining initial experience We recommend that you gain initial experience with the eBike awa...

Страница 17: ...the battery being damaged u The battery may give off fumes if it becomes damaged or is used incorrectly Ensure the area is well ventil ated and seek medical attention should you experi ence any advers...

Страница 18: ...ealed with a sealing cap by the bicycle manufacturer Only charge the batteries via the char ging socket that is accessible u Never open charging sockets that have been sealed by the manufacturer Charg...

Страница 19: ...r conditions are bad it is advisable to remove the battery from the eBike and store it in a closed room until you use it next for example Store the eBike batteries in the following locations In a room...

Страница 20: ...i Ion batteries Input 230V 50Hz 2 15A Output 36V 6A Made in Vietnam Robert Bosch GmbH Reutlingen Fast Charger BCS250 eBike Battery Charger 36 4 230 0 275 007 907 Li Ion Use ONLY with BOSCH Li Ion batt...

Страница 21: ...Rack mounted battery 9 Operation state of charge indicator 10 Battery on off button 11 Standard battery English 1 Bosch eBike Systems 0 275 007 XCX 24 04 2018 English 2 0 275 007 XCX 24 04 2018 Bosch...

Страница 22: ...tery from the charger When the battery is disconnected from the charger the bat tery is automatically switched off Note If you have charged the battery on the bike carefully close the charging socket...

Страница 23: ...wing long descents Do not touch the brake system with your hands after heavy braking You could suffer burns Both brake levers feature a turning lever which can be used to block the respective brake Fo...

Страница 24: ...ghten both screws with 9 10 Nm Ergonomic setting 5 2 Adjusti ng grip distance of the brake lever The grip distance can be adjusted using an Allen key at the positi on marked in red The grip distance o...

Страница 25: ...seating of dust protection on the track rod ends and retighten as required Maintenance Maintenance Yearly or every 3000 km Check complete brake system including wear conditi on of brake discs Grease...

Страница 26: ...reby the vehicle is supported beneath the loading area on the corresponding side e g using a beverage crate Alternati vely the cargo bike may also be lain on its side The long track rod beneath the lo...

Страница 27: ...rage crate so that the rear wheel is lowered down onto the ground Check fastening of the tab washers These should be seated securely in the dropouts Tighten the axle nuts with a tightening torque of 3...

Страница 28: ...ew the Allen screw to remove the brake pads Remove the brake pads from above Use a calliper gauge to check the brake pad thickness Maintenance Cleaning and care Now replace the brake pads as required...

Страница 29: ...mm Saddle Selle Royal Shadow Gel Pedals VP 658 Mudguards Tubus Wingee Safety Headlight 2x Supernova E3 E Bike V521s Rear light Supernova E3 Tail Light 2 8 2 Weights Battery weight 2 5 kg Curb weight i...

Страница 30: ...sed by improper use Damage caused by failure to observe the procedures described in the Maintenance section Damage caused by improper repair tools and insufficient care Damage caused by the use of use...

Страница 31: ...according to local regulati ons You may return the batt ery to an e bike retailer or send it to Sortimo for disposal in the supplied hazardous goods box Sortimo International GmbH Dreilindenstra e 5...

Страница 32: ...he dealer 12 INSPECTION Date Stamp Signature of the dealer 14 INSPECTION Date Stamp Signature of the dealer 15 INSPECTION Date Stamp Signature of the dealer 17 INSPECTION Date Stamp Signature of the d...

Страница 33: ......

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