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18

Solarbayer GmbH

MOUNTING INSTRUCTION

High capcity collector PremiumPlan

Filling with heat transfer fluid

Flush

The solar system has to be flushed
with the ready mixed heat transfer
fluid

Course of action:

- check if all screwed connections 

are tightened

- check the primary pressure of the

solar expansion vessel at zero 
pressure, if necessary adjust to 
2,5 bar

- switch the solar station’s ball val-

ves of flow and return to 45° - that  
will open the gravity brakes

- close hex key of flow regulator

- connect the hoses of the filling

station with the corresponding
valves

- open any other valve (if existing)

- adjust the inversion valve (if exis-

ting) to “manual”; convert the exits
one after the other during the 
flushing

- the solar system can now be flus-

hed in both directions; keep an
eye on the manometer

don’t

flush/fill the solar system

when it is under direct exposure
to light

- the flushing has been successful

when the fluid returns clean and
without air bubbles into the con-
tainer  

- operating pressure has to be at

least 3 bar

- close the filling and draining val-

ves and completely open the flow
regulator 

- open the ball valves and put the

switching valves (if existing)

- the solar system is now ready for

operation

filling
and
draining
valve

connect the filling station here to fill
and flush the system

Due to their construction the collectors can afterwards never be fully emptied again(vapours and

freezing might lead to damages). It is therefore necessary to rinse the collectors with a glycol

mixture. Our collectors are only to be used with Tyfocor L/LS

Mixing of the heat transfer fluid

You have a protection against frost up to a -24°C when mixing ratio
is 60/40 (60 parts water and 40 parts propylene glycol). A further
decrease of temperature leads to a formation of ice without any ex-
plosive effect. In locations with a risk of frost under -30°C a mixing
ratio of 50/50 is recommended.

You definitely have to mix the fluid in a separate container be-
fore filling the system

CAUTION: The collectors have to be filled with heat-transfer
fluid even if the outdoor temperature is over the freezing
point.

Characteristic data of Tyfocor L

boiling point: 187°C
pour point:  <-60°C
flaming point: ~368°C
pH (conc.).: 7,7-8,7 (1:1 – H

²

O/glykol)

Содержание PremiumPlan

Страница 1: ...Solarbayer GmbH 1 Professional solar systems...

Страница 2: ...oks 8 Special solution installing the hanger bolts 9 Special solution mounting with a stand kit 10 Special solution mounting with a flat roof stand kit 11 Installation of horizontal collector rails 12...

Страница 3: ...ably and makes you half way independent of fossil fuels Solar collectors are not only suitable for heating up drinking water but also for the use in heating systems which means that you can also use t...

Страница 4: ...ays wear safety goggles and gloves while working with an angle grinder Flat plate collectors can achieve a stationary temperature of over 200 C due to incident light The risk of burns exists at the co...

Страница 5: ...ing kit basic mounting kit for 2 collec tors intervals between roof hooks standard hooks and plain tile hooks PremiumPlan 2 03 PremiumPlan 2 85 collector height mm 1787 2242 collector width mm 1137 12...

Страница 6: ...ach bolts M 8 washer snap ring nut for fixing the t profile rails wood screws 6x50 mm for fixing the standard hooks on the rafter rail connector coach bolts M 10 washer nut aluminium connection plate...

Страница 7: ...that the stainless steel hook has approx 2 3mm too much play to the roof Now screw the roof hook solidly onto the base plate with a 13mm flat wrench 4th step grind as much material from the tile away...

Страница 8: ...ecial solution installing the plain tile hooks Demount the rafter and screw the base plate with the roof hook onto the rafter This kit can generally be used for most types of tiles that are sea ted so...

Страница 9: ...umb line or something comparable Drill only on stable structure Pre drill with 10mm afterwards use 16mm for these tiles hanger bolts special equipment clamp for support rail nut M12 washer sealing 2nd...

Страница 10: ...ector PremiumPlan Special solution mounting with a stand kit Stand kit for mounting on standard hooks The illustrations show the ready installed base frame on the standard hooks without collector rail...

Страница 11: ...1 72m 1 58m 1 19m distance between rows d 4 71m 5 18m 6 21m weight against wind load kg m collector surface area according to DIN 1055 4 Geb udeh he Ohne Bodenfreiheit Mit Bodenfreiheit 30cm 0 bis 8 m...

Страница 12: ...step Shift the coach bolt into the rail s groove afterwards put the rail onto the roof hook as illustrated on the picture These parts are necessary coach bolts M 10 2nd step Adjust the rail and fix th...

Страница 13: ...e rail connectors 1st step Pre mount the rail connector with coach bolts snap rings and nuts These parts are ne cessary for the rails extension rail connectors if necessary coach bolts M 10 2nd step S...

Страница 14: ...g it to dimen sion and tighten the screws This dimension has to be exactly adjusted because it cannot be changed after the installation This applies to all collectors 3rd step Shift the upper hook wit...

Страница 15: ...th the connection Do neither cant nor damage the sealing Caution Do not tighten by force Risk of turning the connecting pipes Oberer Halteb gel Unterer Halteb gel Obere Alu Profilschiene Kollektor Unt...

Страница 16: ...r s flow and return with the provided connec ting kit Neither cant the threads nor da mage the sealing surface ready installed T joint ready installed elbow joint sensor connection 1st collector flow...

Страница 17: ...spection in regular intervals is recom mended Attention determine bigger dimensions if the pipe lines are longer than 10m 0 10 20 30 40 50 60 70 80 90 100 100 90 80 70 60 50 40 30 20 10 tm ta KELVIN t...

Страница 18: ...least 3 bar close the filling and draining val ves and completely open the flow regulator open the ball valves and put the switching valves if existing the solar system is now ready for operation fill...

Страница 19: ...t always reduce the power stage before throttling the flow rate for electricity saving reasons The regu lator valve stays completely open Adjusting the flow rate recommended minimum flow rate Solarbay...

Страница 20: ...solar systems and their components collectors part 2 test process PrEN 12976 1 thermal solar systems and their components pre fabricated systems part 1 general demands PrEN 12976 2 thermal solar syst...

Страница 21: ...nually Pump is broken Exchange pump Pump is operating but flow and return have the same tempera ture Pump is very hot There is air in the system Valves are closed check system s pressure flush complet...

Страница 22: ...ion diagrams connection according to Tichelmann 6 collectors standard connection special case landscape format ATTENTION The connections are always on top Always uses our horizontal collectors for mou...

Страница 23: ...isting heating system with a Solarbayer boiler and solar system Hot water preparation with solar Solar hot water tank Retrofitting an existing oil gas boiler system with a solar system Further informa...

Страница 24: ...0 84 21 90 39 28 E Mail info solarbayer de www solarbayer de This manual and the pictures and drawings within are protected by the copyright of SOLARBAYER GmbH Technical changes and errors are reserve...

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