Sodi RS3 KZ DD2, Руководство пользователя и по обслуживанию

Страница: 3 / 50

MAN_Sigma_EN_02
USER AND MAINTENANCE MANUAL
3
EN
1 - General ................................................. 4
1.1 - Warning ................................................................... 4
1.2 - General precautions ................................................ 4
1.3 - Safety instructions .................................................. 4
1.3.1 - Meaning of the flags ............................................5
1.3.2 - Safety stickers ......................................................5
2 - Reception ............................................. 6
2.1 - Main components ................................................... 6
2.2 - Tooling for assembly and adjustment .................. 7
2.3 - Maintenance products............................................ 7
3 - Assembly .............................................. 8
3.1 - Precautions and recommendations ...................... 8
3.2 - Frame stabilizers .................................................... 8
3.3 - Positioning of the safety brake cable .................... 8
3.4 - Assembly of the fuel tank and of the
overflow bottle ....................................................... 9
3.5 - Assembly of the steering column and
steering wheel ....................................................... 9
3.6 - Assembly of the seat ............................................ 10
3.7 - Assembly of the seat stiffeners ........................... 11
3.8 - Assembly of the bodywork ................................... 12
3.9 - Mounting the rear protections ............................. 14
4 - Commissioning ..................................15
4.1 - Safety instructions to the pilots ........................... 15
4.2 - Pilot protection...................................................... 15
5 - Adjustments .......................................16
5.1 - Standard adjustments .......................................... 16
5.2 - Adjustment of front wheels .................................. 18
5.2.1 - Adjustment of front tracking width ...................18
5.2.2 - Adjustment of front wheel height .....................18
5.2.3 - Adjustment of the caster ...................................19
5.2.4 - Adjustment of the camber .................................20
5.2.5 - Quick adjustment of caster/camber pill ...........21
5.2.6 - Front wheel alignment .......................................22
5.2.7 - Adjustment of tie rods .......................................22
5.3 - Adjustment of rear wheels ................................... 23
5.3.1 - Adjustment of hub .............................................23
5.3.2 - Position of rear axle ...........................................23
5.3.3 - Type of axle ........................................................23
5.3.4 - Tightening torque for rear axle bearing ............24
5.4 - Adjustment of seat ............................................... 24
5.5 - Adjustment of the brake distributor ..................... 24
5.5.1 - Standard adjustment .........................................24
5.5.2 - More braking power on the front brakes ..........24
5.5.3 - More braking power on the rear brakes ............24
6 - Maintenance ......................................25
6.1 - Brakes - Usual maintenance................................. 25
6.1.1 - Fluids and lubricants .........................................25
6.1.2 - Frequency of cleaning and maintenance .........25
6.1.3 - Replacing brake pads on the D18
4-pistons callipers (front) ..................................26
6.1.4 - Replacing brake pads on the D20
4-pistons callipers (rear) ...................................26
6.1.5 - Replacing brake pads on the D28
2-pistons callipers (rear) ...................................27
6.1.6 - Adjusting the gap between the pads and
the disc ...............................................................27
6.1.7 - Replacing the brake hose ..................................27
6.1.8 - Tightness of the brake hose screew .................28
6.1.9 - Bleeding the front brake circuit .........................28
6.1.10 - Bleeding the rear brake circuit ........................29
6.1.11 - Cleaning ............................................................30
6.2 - Brakes - Workshop maintenance ......................... 30
6.2.1 - Replacing calliper seals / 4 pistons
calliper D18 (front) ............................................30
6.2.2 - Replacing calliper seals / 4 pistons
calliper pistons D20 (rear) ................................32
6.2.3 - Replacing calliper seals / 2 pistons
calliper D28 (rear) ..............................................34
6.2.4 - Replacing master cylinder seals and pistons 35
6.3 - Tyres ...................................................................... 37
6.3.1 - Tyres change ......................................................37
6.4 - Cleaning the chassis ............................................ 38
6.5 - Maintenance summary ......................................... 38
6.5.1 - Bolting .................................................................38
6.5.2 - Steering ...............................................................38
6.5.3 - Bodywork parts ..................................................38
6.5.4 - Tyres ...................................................................38
6.5.5 - Braking ................................................................38
7 - Troubleshooting .................................39
7.1 - The kart will not brake .......................................... 39
7.2 - The kart brakes continually .................................. 39
7.3 - The kart is hard to turn ......................................... 39
7.4 - The steering of the kart is not precise ................. 39
7.5 - The kart tends to go to the side ........................... 39
7.6 - The kart skids very much on bends ..................... 39
8 - Index ...................................................40
9 - Homologation ....................................41
Table of contents