10/2022
26
EN
USER AND MAINTENANCE MANUAL
6.1.3 - Replacing brake pads on the D18 4-pistons
callipers (front)
2
4
1
3
Legend
1 Pin
2 Brake pad
3 Piston
4 Calliper body
● Straighten the ends of the pin (1) and then remove it.
● Remove the used brake pads (2).
● Push the four pistons (3) back into the calliper body (4).
● Place the new pads (2) in position.
● Place the new pin (1) in position, and then twist its ends.
● Apply the same procedure for the second calliper.
●
Do not operate the brake lever or pedal
unless pads are installed. This would make the
pistons difficult to return to their position, and
brake fluid leaks might then occur.
●
Always replace the pads of the two front
callipers at the same time.
►
Check the pads for wear before every start-
up.
►
Never drive with excessively worn pads
(minimum thickness for the D18 4-pistons
callipers (front): 4 mm).
►
The brake is an essential safety element. If
the braking system is defective or you have
the slightest doubt, do not put the kart in
service.
6.1.4 - Replacing brake pads on the D20 4-pistons
callipers (rear)
2
3
5
4
1
4 Nm
Loctite 648
Legend
1 Adjustment screw
2 Return screw
3 Spring
4 Pin
5 Brake pad
● Adjust the brake pads until they reach the stop using the
adjustment screws (1).
● Remove the four return screws (2) and the four springs
(3).
● Straighten the ends of the pin (4) and then remove it.
● Remove the used brake pads (5).
● Place the new pads (5) in position.
● Place the new pin (4) in position, and then twist its ends.
● Reinstall the four return screws (2) and the new springs
(3). Tightening torque 4 Nm. Apply a drop of high thread
locking compound on the threads of the screw.
● Tighten the screws (1) to put the pads in position. The
gap between the pad and the disc must be 1 mm.
●
Do not mount the return spring if the go-
kart is equipped with front and rear brake
distributor.
●
Do not operate the brake pedal unless pads
are installed. This would make the pistons
difficult to return to their position, and brake
fluid leaks might then occur.
►
Check the pads for wear before every start-
up.
►
Never drive with excessively worn pads
(minimum thickness of pads for D20
4-pistons callipers (rear): 6 mm).
►
The brake is an essential safety element. If
the braking system is defective or you have
the slightest doubt, do not put the kart in
service.
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