background image

9

7  Transmission

7.1  Chain drive

The  chain  drive  should  be  checked  before  each  journey.  The 

chain drive includes the driving and driven chains of the sprocket. 

The  main  problem  during  the  operation  is  the  chain  wear, 

respectively, a worn chain “gnaws” for itself a seat in the teeth of 

the sprockets.

 

1 - chain pulley

2 - sprocket

а - rate of wear of the tooth

b - the outlines of the new sprocket. 

The wear of the sprocket teeth exceeding the value of 1/4 of the 

size of the tooth is considered critical. If one of the components 

is criticality worn-out, it is necessary to change the sprocket set 

(driven and driving) and the chain. Inspect the condition of the 

driven and driving sprocket wear and fractur. 

You  should  ensure  that  the  driven  sprocket  and  shaft  are  not 

damaged.  Collision  with  obstacles  leads  to  bending  of  and 

damage to the sprocket and shaft. The driving sprocket wears 

slightly  faster  than  the  driven  one  but  it  is  not  subjected  to 

shocks when driving over obstacles.

Chains  with  gland  packing  1  O-ring  can  be  mounted  on 

SNOWDOG� 

In such chains grease is put for the entire operation period of the 

chain but the seals need regular lubrication. The main purpose 

of lubrication of seals is to prevent heating and loss of tightness. 

Replace the chain, if the seals are damaged and stick out of it.

The chain life depends on its lubrication. It is necessary to clean 

and lubricate the chain after each journey. When runs are more 

than 20 km, long movement in the puffy snow or water, the chain 

should be lubricated during the journey. It is recommended to 

use a special lubricant for chains in aerosol containers.

7.1.1  Checking the chain tension

The  normally  tensioned  chain  in  the  middle  between  the 

sprockets has a free wheeling of 10-20 mm. Free wheeling of 

less than 5 mm will lead to a rapid stretching of the chain and 

sprockets.  An  overly  loose  chain  can  fling  on  the  move.  It  is 

necessary  to  tighten  a  free  chain.  In  the  operation,  the  chain 

is  extended,  and  the  distance  between  the  links  changes.  If 

the  chain  length  adjustment  range  is  no  longer  enough,  it  is 

necessary to replace the chain. A chain may not be shortened by 

removing one or more links. When cleaning the chain, check the 

condition of rubber seals between the plates of the chain. If the 

seals are damaged and stick out of the chain, the chain requires 

urgent replacement. 

Содержание Snowdog COMPACT

Страница 1: ...9 7 1 Chain drive 9 7 2 Chain maintenance 10 8 Clutch 11 8 1 Comet CVT ZM184 11 8 2 CVT Safari Inspection maintenance adjustment 12 9 Reverse gear 16 9 1 Oil change 16 9 2 Removal disassembly assembl...

Страница 2: ...step format and focus on the mechanics who operate SNOWDOG for the first time 1 1 Precautions The Manual uses special symbols WARNING and NOTE WARNING means a danger to life or health which may arise...

Страница 3: ...udes mechanisms cylinders pistons and other joined parts that wear at the joints The joined components should be assembled again in the same composition or replaced 4 During SNOWDOG dismantling clean...

Страница 4: ...an unbiased look at your ability 1 In working with the engine and suspension parts SNOWDOG needs to be securely fastened 2 For all identical parts they need to marked on SNOWDOG On the mating surface...

Страница 5: ...tside 6 Suspension Check removal disassembly adjustment 6 1 Checking the status of the track 1 Lugs 2 Track clips 3 Track window 4 Lintel The appearance of the track is checked by visual inspection Th...

Страница 6: ...e tensioner eccentric 2 for axis offset V V NOTE TO AVOID TRACK DISTORTION ECCENTRIC DISTORTION TENSIONER ECCENTRICS SHOULD BE EQUALLY MOUNTED ON THE RIGHT AND LEFT SIDES OF SNOWDOG Check the tension...

Страница 7: ...TO THE BODY USE THE ANAEROBIC THREAD LOCKER Tighten all the bolts holding the suspension to side plates with the torque indicated in Table 5 1 on page 5 6 6 Suspension bogies The SNOWDOG suspension is...

Страница 8: ...e shafts should be arranged in parallel to each other and parallel to the sprockets on the second shaft Failure to observe this condition sprockets will wear the track in the windows which can lead to...

Страница 9: ...he entire operation period of the chain but the seals need regular lubrication The main purpose of lubrication of seals is to prevent heating and loss of tightness Replace the chain if the seals are d...

Страница 10: ...to maintain the chain Follow the steps 1 Clean the chain from dirt 2 Remove the chain by disconnecting the lock or loosening sprockets 3 Wash the chain by putting it in kerosene 4 Remove the chain fro...

Страница 11: ...to the transmission stops 8 1 Comet CVT ZM184 As long as the CVT belt wears wear products fall into the places of sliding of bushings and the cvt rollers This impairs the performance of the cvt and c...

Страница 12: ...et the cvt belt WARNING KEEP CLEAN THE WORKING SURFACE OF THE CVT IF THERE IS ANY GREASE ON THEM IMMEDIATELY CLEAN THEM 8 2 CVT Safari Inspection maintenance adjustment 8 2 1 Design and operation of t...

Страница 13: ...correctness of the adjustment can be checked by putting the belt in the groove of the driven pulley the belt should not protrude over the groove by more than 2 mm If the belt protrudes over the groov...

Страница 14: ...olt and coupling half with the spring as shown in the photo After wearing a movable cvt disc rotate it clockwise 120 and lock the shaft for example with a wooden wedge Fix the thrust washer onto the s...

Страница 15: ...h a hole on the shaft for example with a screwdriver The support is screwed with an anaerobic thread lock so before loosening heat it with a hot air gun Unscrew anti clockwise Secure the crankshaft by...

Страница 16: ...unit is checked by draining and measuring the amount of discharge WARNING IT IS RECOMMENDED TO FILL THE REVERSE GEAR WITH THE ENGINE OIL THE REQUIRED AMOUNT OFOIL IN THE GEAR UNIT IS 200 ML 3 Unscrew...

Страница 17: ...R UNIT IS 200 ML 10 Parking brake The parking brake consists of a brake caliper with pads a brake disc a drive cable and a brake lever with a lock 10 1 Break gear Inspection and maintenance The brake...

Страница 18: ...he initial position and the cable slacks adjust the tension of the cable on the parking brake caliper Loosen the bolt 3 and pull the cable to remove slacking Do not create tension of the cable Tighten...

Страница 19: ...e the caliper 1 Caliper 2 Stop 3 Brake pad 4 Spring 5 Caliper cover 6 Bolts of the caliper cover 10 4 Brake discs Check removal installation Check the dis without removing from SNOWDOG The disc should...

Страница 20: ...Remove the chain lock and then the chain Remove the bolt securing the driving sprocket Remove the sprocket Remove the bolt holding the driven pulley of the cvt Remove the driven pulley Unscrew the bo...

Страница 21: ...eck the battery capacity a discharge tester should be used If you cannot use a discharge tester contact the battery service center Enabling users for a long time in the idling rpm mode can lead to bat...

Страница 22: ...U ACCIDENTALLY SWALLOW ELECTROLYTE OBTAIN MEDICAL ATTENTION WITHOUT DELAY WARNING KEEP THE BATTERY OUT OF REACH OF CHILDREN WARNING DO NOT CONFUSE THE POLARITY OF THE BATTERY THIS WILL RESULT IN SHORT...

Страница 23: ...ve the leading CVT pulley regulator 4 Disconnect all electrical wires 5 After removing the air filter remove the drive throttle cable 6 Remove the four bolts that hold the engine to the frame 7 Remove...

Страница 24: ...to the engine manual 2 Clean or wash SNOWDOG 3 Lubricate the throttle and parking brake cables with the silicone oil 4 Lubricate the chain and drive sprockets chain care aerosol 5 Adjust the free trav...

Страница 25: ...Lubrication of the parking brake cable C M M M M Track C M M M M M Track shafts C C Suspension bogies C C C C Cleaning from dirt or snow Before each operation After operation After the first 5 hours...

Страница 26: ...rranty snowdog club www snowdog club Kaliningrad Motor Factory All rights reserved All information contained in the Manual may not be reproduced or used without authorization without the prior permiss...

Отзывы:

Похожие инструкции для Snowdog COMPACT