17
4�
Remove the four bolts 1 holding the gear unit
mounting brackets to the engine mount.
5�
Remove the gear case as assembly with the shaft,
brackets the driven pulley of the cvt and the brake
disc�
6�
Fix the CVT pulley and unscrew the nut holding the
drive sprocket. Remove the sprocket.
7�
Unscrew the two bolts holding the gear unit
mounting bracket.
8�
Unscrew the bolts holding the gear unit cover.
9�
Remove the gear cover for maintenance.
10�
Clean gear parts from dirt and sealant residue.
11�
Check the condition of gears, shafts, bearings, seal
rings, seals and the guide fork.
12�
Replace the defective and worn-out parts.
13�
Spread the sealant on the gear case at the interface
with the cover.
14�
Assemble and install the gear unit.
!
WARNING
WHEN INSTALLING THE COVER OF THE GEAR
UNIT, USE A SEALANT.
Fill the gear unit with oil.
!
WARNING
IT IS RECOMMENDED TO FILL THE REVERSE GEAR
WITH THE ENGINE OIL. THE REQUIRED AMOUNT
OFOIL IN THE GEAR UNIT IS 200 ML.
10 Parking brake
The parking brake consists of a brake caliper with pads, a brake
disc, a drive cable and a brake lever with a lock.
10.1 Break gear. Inspection and maintenance
The brake is a combination of a steel disk placed on the shaft
of the driven cvt, and a device that presses the disc with brake
pads, a caliper. The braking force is transmitted from the brake
crank with a cable.
The parking brake is actuated by a lever with a lock located on
the left handlebar. Check out the free stroke of the lever, it should
be 5-10 mm.
If the braking force on the lever is not enough, for example, when
the brake pads are worn-out, or the steel cable is elongated, you
need to adjust the brake lever stroke.
To do this, loosen the locknut 1 and by rotating counterclockwise
the adjusting screw 2 pull the cable so that the brake lever has a
free wheeling in the range of 5-10 mm.
To loosen the brake cable, loosen the locknut 1 and loosen the
cable 2 by rotating clockwise the adjustment screw.
If the adjustment on the lever is not enough to adjust the
freewheel, adjust the brake caliper and check the condition of
the pads.