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17

4� 

Remove the four bolts 1 holding the gear unit 

mounting brackets to the engine mount.

5� 

Remove the gear case as assembly with the shaft, 

brackets the driven pulley of the cvt and the brake 

disc� 

6� 

Fix the CVT pulley and unscrew the nut holding the 

drive sprocket. Remove the sprocket.

7� 

Unscrew the two bolts holding the gear unit 

mounting bracket.

8� 

Unscrew the bolts holding the gear unit cover.

9� 

Remove the gear cover for maintenance.

10� 

Clean gear parts from dirt and sealant residue.

11� 

Check the condition of gears, shafts, bearings, seal 

rings, seals and the guide fork.

12� 

Replace the defective and worn-out parts.

13� 

Spread the sealant on the gear case at the interface 

with the cover.

14� 

Assemble and install the gear unit.

 

!

WARNING  

WHEN INSTALLING THE COVER OF THE GEAR 

UNIT, USE A SEALANT.

Fill the gear unit with oil.

 

!

WARNING 

IT IS RECOMMENDED TO FILL THE REVERSE GEAR 

WITH THE ENGINE OIL. THE REQUIRED AMOUNT 

OFOIL IN THE GEAR UNIT IS 200 ML.

10  Parking brake

The parking brake consists of a brake caliper with pads, a brake 

disc, a drive cable and a brake lever with a lock.

10.1  Break gear. Inspection and maintenance

The brake is a combination of a steel disk placed on the shaft 

of the driven cvt, and a device that presses the disc with brake 

pads, a caliper. The braking force is transmitted from the brake 

crank with a cable.

The parking brake is actuated by a lever with a lock located on 

the left handlebar. Check out the free stroke of the lever, it should 

be 5-10 mm.

If the braking force on the lever is not enough, for example, when 

the brake pads are worn-out, or the steel cable is elongated, you 

need to adjust the brake lever stroke.

To do this, loosen the locknut 1 and by rotating counterclockwise 

the adjusting screw 2 pull the cable so that the brake lever has a 

free wheeling in the range of 5-10 mm.

To loosen the brake cable, loosen the locknut 1 and loosen the 

cable 2 by rotating clockwise the adjustment screw.

If  the  adjustment  on  the  lever  is  not  enough  to  adjust  the 

freewheel, adjust the brake caliper and check the condition of 

the pads.

Содержание Snowdog COMPACT

Страница 1: ...9 7 1 Chain drive 9 7 2 Chain maintenance 10 8 Clutch 11 8 1 Comet CVT ZM184 11 8 2 CVT Safari Inspection maintenance adjustment 12 9 Reverse gear 16 9 1 Oil change 16 9 2 Removal disassembly assembl...

Страница 2: ...step format and focus on the mechanics who operate SNOWDOG for the first time 1 1 Precautions The Manual uses special symbols WARNING and NOTE WARNING means a danger to life or health which may arise...

Страница 3: ...udes mechanisms cylinders pistons and other joined parts that wear at the joints The joined components should be assembled again in the same composition or replaced 4 During SNOWDOG dismantling clean...

Страница 4: ...an unbiased look at your ability 1 In working with the engine and suspension parts SNOWDOG needs to be securely fastened 2 For all identical parts they need to marked on SNOWDOG On the mating surface...

Страница 5: ...tside 6 Suspension Check removal disassembly adjustment 6 1 Checking the status of the track 1 Lugs 2 Track clips 3 Track window 4 Lintel The appearance of the track is checked by visual inspection Th...

Страница 6: ...e tensioner eccentric 2 for axis offset V V NOTE TO AVOID TRACK DISTORTION ECCENTRIC DISTORTION TENSIONER ECCENTRICS SHOULD BE EQUALLY MOUNTED ON THE RIGHT AND LEFT SIDES OF SNOWDOG Check the tension...

Страница 7: ...TO THE BODY USE THE ANAEROBIC THREAD LOCKER Tighten all the bolts holding the suspension to side plates with the torque indicated in Table 5 1 on page 5 6 6 Suspension bogies The SNOWDOG suspension is...

Страница 8: ...e shafts should be arranged in parallel to each other and parallel to the sprockets on the second shaft Failure to observe this condition sprockets will wear the track in the windows which can lead to...

Страница 9: ...he entire operation period of the chain but the seals need regular lubrication The main purpose of lubrication of seals is to prevent heating and loss of tightness Replace the chain if the seals are d...

Страница 10: ...to maintain the chain Follow the steps 1 Clean the chain from dirt 2 Remove the chain by disconnecting the lock or loosening sprockets 3 Wash the chain by putting it in kerosene 4 Remove the chain fro...

Страница 11: ...to the transmission stops 8 1 Comet CVT ZM184 As long as the CVT belt wears wear products fall into the places of sliding of bushings and the cvt rollers This impairs the performance of the cvt and c...

Страница 12: ...et the cvt belt WARNING KEEP CLEAN THE WORKING SURFACE OF THE CVT IF THERE IS ANY GREASE ON THEM IMMEDIATELY CLEAN THEM 8 2 CVT Safari Inspection maintenance adjustment 8 2 1 Design and operation of t...

Страница 13: ...correctness of the adjustment can be checked by putting the belt in the groove of the driven pulley the belt should not protrude over the groove by more than 2 mm If the belt protrudes over the groov...

Страница 14: ...olt and coupling half with the spring as shown in the photo After wearing a movable cvt disc rotate it clockwise 120 and lock the shaft for example with a wooden wedge Fix the thrust washer onto the s...

Страница 15: ...h a hole on the shaft for example with a screwdriver The support is screwed with an anaerobic thread lock so before loosening heat it with a hot air gun Unscrew anti clockwise Secure the crankshaft by...

Страница 16: ...unit is checked by draining and measuring the amount of discharge WARNING IT IS RECOMMENDED TO FILL THE REVERSE GEAR WITH THE ENGINE OIL THE REQUIRED AMOUNT OFOIL IN THE GEAR UNIT IS 200 ML 3 Unscrew...

Страница 17: ...R UNIT IS 200 ML 10 Parking brake The parking brake consists of a brake caliper with pads a brake disc a drive cable and a brake lever with a lock 10 1 Break gear Inspection and maintenance The brake...

Страница 18: ...he initial position and the cable slacks adjust the tension of the cable on the parking brake caliper Loosen the bolt 3 and pull the cable to remove slacking Do not create tension of the cable Tighten...

Страница 19: ...e the caliper 1 Caliper 2 Stop 3 Brake pad 4 Spring 5 Caliper cover 6 Bolts of the caliper cover 10 4 Brake discs Check removal installation Check the dis without removing from SNOWDOG The disc should...

Страница 20: ...Remove the chain lock and then the chain Remove the bolt securing the driving sprocket Remove the sprocket Remove the bolt holding the driven pulley of the cvt Remove the driven pulley Unscrew the bo...

Страница 21: ...eck the battery capacity a discharge tester should be used If you cannot use a discharge tester contact the battery service center Enabling users for a long time in the idling rpm mode can lead to bat...

Страница 22: ...U ACCIDENTALLY SWALLOW ELECTROLYTE OBTAIN MEDICAL ATTENTION WITHOUT DELAY WARNING KEEP THE BATTERY OUT OF REACH OF CHILDREN WARNING DO NOT CONFUSE THE POLARITY OF THE BATTERY THIS WILL RESULT IN SHORT...

Страница 23: ...ve the leading CVT pulley regulator 4 Disconnect all electrical wires 5 After removing the air filter remove the drive throttle cable 6 Remove the four bolts that hold the engine to the frame 7 Remove...

Страница 24: ...to the engine manual 2 Clean or wash SNOWDOG 3 Lubricate the throttle and parking brake cables with the silicone oil 4 Lubricate the chain and drive sprockets chain care aerosol 5 Adjust the free trav...

Страница 25: ...Lubrication of the parking brake cable C M M M M Track C M M M M M Track shafts C C Suspension bogies C C C C Cleaning from dirt or snow Before each operation After operation After the first 5 hours...

Страница 26: ...rranty snowdog club www snowdog club Kaliningrad Motor Factory All rights reserved All information contained in the Manual may not be reproduced or used without authorization without the prior permiss...

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