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8

6.6.1  Checking bogie bearings

To  check  the  status  of  bogie  bearings,  loosen  the  track.  By 

turning the bogie wheel, check for noise and ease of rotation, 

the axial and radial runout.

If  a  bearing  is  worn-out,  replace  it.  To  replace  it,  remove  the 

cheek wheel, remove the retaining ring and remove the bearing.  

Check  the  bearing  as  indicated  in 

5.2 on page 5 

If  the 

bearing  does  not  meet  the  parameters,  replace  it  with  a  new 

one� 

In  mounting  the  wheel  cheek,  do  not  over-tighten  fasteners. 

Overtightened cheeks may impede the movement of the wheels 

and deform the rubber rim. In tightening, check the wheel travel. 

If there is any difficulty, loosen the fasteners.

6.7  Track shafts

Track shafts are an essential element of the transmission. In the 

SNOWDOG of the model year 2016-2017 used are track shafts of 

two types� 

1.  The  shafts  are  rigidly  fixed  to  the  side  plates.  The 

sprockets  rotate  on  bearings.  The  shafts  are  those 

driven only�

2.  The shafts mounted on bearings. The sprockets are 

rigidly fixed to the shaft.

Diagnostic principles are similar for all shafts.

The  principles  of  inspection  and  maintenance  of  all  types  of 

shafts are the same.

The shafts should not have more than 1 mm beats, nor should 

be bent. Operation of any broken shafts can lead to the tracks 

getting  off  the  sprockets  and  jam,  which  is  fraught  with  falls 

and injuries. The sprockets on the shafts should be arranged in 

parallel to each other and parallel to the sprockets on the second 

shaft. Failure to observe this condition, sprockets will wear the 

track in the windows, which can lead to the track’s getting off the 

sprockets. Runout of sprockets no more than 5 mm is possible.

Bearings are another important element of the shafts. The main 

cause of bearing failures is corrosion due to ingress of water in 

overcoming  water  obstacles.  Replace  defective  bearings.  The 

driving shafts are at one of its ends has the spline on which the 

driven  sprocket  is  set.  The  spline  should  not  be  damaged. 

Damage to the shaft at the spline can be easily detected by the 

beating of the driven chain sprocket. A damaged shaft should be 

replaced. Beating will lead to chain flinging, and increased wear 

of bearings and the structure as a whole.

To  maintain  the  bearings  of  the  driven  shaft,  it  needs  to  be 

removed from the suspension. 

1� 

Using the wrenches 10 mm, unscrew the 9 bolts and 

nuts� 

2� 

Remove the sidewall of the disc and the sprocket. 

3� 

Remove the retaining ring.

4� 

Remove the bearing. 

5� 

Check the bearing as indicated in

 5.2 on page 

5

.

 If necessary, replace it with a new one. 

6� 

Install the bearing. 

7� 

Install the sprocket and the sidewall of the disc.

 

!

WARNING 

WHEN TIGHTENING THE FASTENERS, DO NOT 

OVERTIGHTEN. THIS WILL LEAD TO DEFORMATION 

OF THE SPROCKET AND DISC SIDEWALL. 

Tighten the nut so that the bolt protrudes 1 mm.

 

!

WARNING  

WHEN TIGHTENING UP TIGHT ALL THE SUSPENSION 

BOLTS AND THE BOLTS HOLDING SUSPENSION TO 

THE BODY, USE THE ANAEROBIC THREAD LOCKER!

Содержание Snowdog COMPACT

Страница 1: ...9 7 1 Chain drive 9 7 2 Chain maintenance 10 8 Clutch 11 8 1 Comet CVT ZM184 11 8 2 CVT Safari Inspection maintenance adjustment 12 9 Reverse gear 16 9 1 Oil change 16 9 2 Removal disassembly assembl...

Страница 2: ...step format and focus on the mechanics who operate SNOWDOG for the first time 1 1 Precautions The Manual uses special symbols WARNING and NOTE WARNING means a danger to life or health which may arise...

Страница 3: ...udes mechanisms cylinders pistons and other joined parts that wear at the joints The joined components should be assembled again in the same composition or replaced 4 During SNOWDOG dismantling clean...

Страница 4: ...an unbiased look at your ability 1 In working with the engine and suspension parts SNOWDOG needs to be securely fastened 2 For all identical parts they need to marked on SNOWDOG On the mating surface...

Страница 5: ...tside 6 Suspension Check removal disassembly adjustment 6 1 Checking the status of the track 1 Lugs 2 Track clips 3 Track window 4 Lintel The appearance of the track is checked by visual inspection Th...

Страница 6: ...e tensioner eccentric 2 for axis offset V V NOTE TO AVOID TRACK DISTORTION ECCENTRIC DISTORTION TENSIONER ECCENTRICS SHOULD BE EQUALLY MOUNTED ON THE RIGHT AND LEFT SIDES OF SNOWDOG Check the tension...

Страница 7: ...TO THE BODY USE THE ANAEROBIC THREAD LOCKER Tighten all the bolts holding the suspension to side plates with the torque indicated in Table 5 1 on page 5 6 6 Suspension bogies The SNOWDOG suspension is...

Страница 8: ...e shafts should be arranged in parallel to each other and parallel to the sprockets on the second shaft Failure to observe this condition sprockets will wear the track in the windows which can lead to...

Страница 9: ...he entire operation period of the chain but the seals need regular lubrication The main purpose of lubrication of seals is to prevent heating and loss of tightness Replace the chain if the seals are d...

Страница 10: ...to maintain the chain Follow the steps 1 Clean the chain from dirt 2 Remove the chain by disconnecting the lock or loosening sprockets 3 Wash the chain by putting it in kerosene 4 Remove the chain fro...

Страница 11: ...to the transmission stops 8 1 Comet CVT ZM184 As long as the CVT belt wears wear products fall into the places of sliding of bushings and the cvt rollers This impairs the performance of the cvt and c...

Страница 12: ...et the cvt belt WARNING KEEP CLEAN THE WORKING SURFACE OF THE CVT IF THERE IS ANY GREASE ON THEM IMMEDIATELY CLEAN THEM 8 2 CVT Safari Inspection maintenance adjustment 8 2 1 Design and operation of t...

Страница 13: ...correctness of the adjustment can be checked by putting the belt in the groove of the driven pulley the belt should not protrude over the groove by more than 2 mm If the belt protrudes over the groov...

Страница 14: ...olt and coupling half with the spring as shown in the photo After wearing a movable cvt disc rotate it clockwise 120 and lock the shaft for example with a wooden wedge Fix the thrust washer onto the s...

Страница 15: ...h a hole on the shaft for example with a screwdriver The support is screwed with an anaerobic thread lock so before loosening heat it with a hot air gun Unscrew anti clockwise Secure the crankshaft by...

Страница 16: ...unit is checked by draining and measuring the amount of discharge WARNING IT IS RECOMMENDED TO FILL THE REVERSE GEAR WITH THE ENGINE OIL THE REQUIRED AMOUNT OFOIL IN THE GEAR UNIT IS 200 ML 3 Unscrew...

Страница 17: ...R UNIT IS 200 ML 10 Parking brake The parking brake consists of a brake caliper with pads a brake disc a drive cable and a brake lever with a lock 10 1 Break gear Inspection and maintenance The brake...

Страница 18: ...he initial position and the cable slacks adjust the tension of the cable on the parking brake caliper Loosen the bolt 3 and pull the cable to remove slacking Do not create tension of the cable Tighten...

Страница 19: ...e the caliper 1 Caliper 2 Stop 3 Brake pad 4 Spring 5 Caliper cover 6 Bolts of the caliper cover 10 4 Brake discs Check removal installation Check the dis without removing from SNOWDOG The disc should...

Страница 20: ...Remove the chain lock and then the chain Remove the bolt securing the driving sprocket Remove the sprocket Remove the bolt holding the driven pulley of the cvt Remove the driven pulley Unscrew the bo...

Страница 21: ...eck the battery capacity a discharge tester should be used If you cannot use a discharge tester contact the battery service center Enabling users for a long time in the idling rpm mode can lead to bat...

Страница 22: ...U ACCIDENTALLY SWALLOW ELECTROLYTE OBTAIN MEDICAL ATTENTION WITHOUT DELAY WARNING KEEP THE BATTERY OUT OF REACH OF CHILDREN WARNING DO NOT CONFUSE THE POLARITY OF THE BATTERY THIS WILL RESULT IN SHORT...

Страница 23: ...ve the leading CVT pulley regulator 4 Disconnect all electrical wires 5 After removing the air filter remove the drive throttle cable 6 Remove the four bolts that hold the engine to the frame 7 Remove...

Страница 24: ...to the engine manual 2 Clean or wash SNOWDOG 3 Lubricate the throttle and parking brake cables with the silicone oil 4 Lubricate the chain and drive sprockets chain care aerosol 5 Adjust the free trav...

Страница 25: ...Lubrication of the parking brake cable C M M M M Track C M M M M M Track shafts C C Suspension bogies C C C C Cleaning from dirt or snow Before each operation After operation After the first 5 hours...

Страница 26: ...rranty snowdog club www snowdog club Kaliningrad Motor Factory All rights reserved All information contained in the Manual may not be reproduced or used without authorization without the prior permiss...

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