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3

2.3 

SNOWDOG identification, model designation 

and the place of information labels 

Tag 1

Tag 2

2.4  Manufacturing number of SNOWDOG 

The manufacturing number is applied to the engine mount in the 

rear part (under the engine cylinder) by dot peen marking. 

On  the  front  of  the  engine  mount  glued  are  two  information 

manufacturer’s  tags,  which  contain  the  information  about  the 

manufacturer, model and serial number of SNOWDOG.

2.5  Engine marking

The engine number is caused by dot peen marking on the engine 

crankcase at the front. 

3  Preparing for repair and 

maintenance

1� 

Remove all dirt before repair and dismantling.

2� 

Use proper cleaning tools and equipment. 

3� 

When  dismantling  SNOWDOG  keep  the  joined 

components  together.  It  includes  mechanisms, 

cylinders,  pistons  and  other  joined  parts  that  wear 

at  the  joints.  The  joined  components  should  be 

assembled again in the same composition or replaced.

4� 

During  SNOWDOG  dismantling,  clean  all  parts  and 

place  them  in  containers  indicating  disassembled 

mechanisms.  This  will  speed  up  the  assembly  time 

and make it possible to set them again correctly.

5� 

Stay away from open fire. 

6� 

Use  oil  and  grease  recommended  by  SNOWDOG. 

Other brands may be similar in terms of designation 

and properties but inferior in quality.

7� 

In  disassembling  components  and  mechanisms  all 

the damaged or worn-out gaskets, seals and O-rings 
should be replaced.

8� 

All the mounting seats should be cleaned.

9� 

Properly  lubricate  all  the  joined  parts  and  bearings 

during assembly. Use lubricants when installing seals.

10� 

1Use an anaerobic thread lock where indicated. The 

surface of the thread should be cleaned and degreased 

before using the lock. 

Содержание Snowdog COMPACT

Страница 1: ...9 7 1 Chain drive 9 7 2 Chain maintenance 10 8 Clutch 11 8 1 Comet CVT ZM184 11 8 2 CVT Safari Inspection maintenance adjustment 12 9 Reverse gear 16 9 1 Oil change 16 9 2 Removal disassembly assembl...

Страница 2: ...step format and focus on the mechanics who operate SNOWDOG for the first time 1 1 Precautions The Manual uses special symbols WARNING and NOTE WARNING means a danger to life or health which may arise...

Страница 3: ...udes mechanisms cylinders pistons and other joined parts that wear at the joints The joined components should be assembled again in the same composition or replaced 4 During SNOWDOG dismantling clean...

Страница 4: ...an unbiased look at your ability 1 In working with the engine and suspension parts SNOWDOG needs to be securely fastened 2 For all identical parts they need to marked on SNOWDOG On the mating surface...

Страница 5: ...tside 6 Suspension Check removal disassembly adjustment 6 1 Checking the status of the track 1 Lugs 2 Track clips 3 Track window 4 Lintel The appearance of the track is checked by visual inspection Th...

Страница 6: ...e tensioner eccentric 2 for axis offset V V NOTE TO AVOID TRACK DISTORTION ECCENTRIC DISTORTION TENSIONER ECCENTRICS SHOULD BE EQUALLY MOUNTED ON THE RIGHT AND LEFT SIDES OF SNOWDOG Check the tension...

Страница 7: ...TO THE BODY USE THE ANAEROBIC THREAD LOCKER Tighten all the bolts holding the suspension to side plates with the torque indicated in Table 5 1 on page 5 6 6 Suspension bogies The SNOWDOG suspension is...

Страница 8: ...e shafts should be arranged in parallel to each other and parallel to the sprockets on the second shaft Failure to observe this condition sprockets will wear the track in the windows which can lead to...

Страница 9: ...he entire operation period of the chain but the seals need regular lubrication The main purpose of lubrication of seals is to prevent heating and loss of tightness Replace the chain if the seals are d...

Страница 10: ...to maintain the chain Follow the steps 1 Clean the chain from dirt 2 Remove the chain by disconnecting the lock or loosening sprockets 3 Wash the chain by putting it in kerosene 4 Remove the chain fro...

Страница 11: ...to the transmission stops 8 1 Comet CVT ZM184 As long as the CVT belt wears wear products fall into the places of sliding of bushings and the cvt rollers This impairs the performance of the cvt and c...

Страница 12: ...et the cvt belt WARNING KEEP CLEAN THE WORKING SURFACE OF THE CVT IF THERE IS ANY GREASE ON THEM IMMEDIATELY CLEAN THEM 8 2 CVT Safari Inspection maintenance adjustment 8 2 1 Design and operation of t...

Страница 13: ...correctness of the adjustment can be checked by putting the belt in the groove of the driven pulley the belt should not protrude over the groove by more than 2 mm If the belt protrudes over the groov...

Страница 14: ...olt and coupling half with the spring as shown in the photo After wearing a movable cvt disc rotate it clockwise 120 and lock the shaft for example with a wooden wedge Fix the thrust washer onto the s...

Страница 15: ...h a hole on the shaft for example with a screwdriver The support is screwed with an anaerobic thread lock so before loosening heat it with a hot air gun Unscrew anti clockwise Secure the crankshaft by...

Страница 16: ...unit is checked by draining and measuring the amount of discharge WARNING IT IS RECOMMENDED TO FILL THE REVERSE GEAR WITH THE ENGINE OIL THE REQUIRED AMOUNT OFOIL IN THE GEAR UNIT IS 200 ML 3 Unscrew...

Страница 17: ...R UNIT IS 200 ML 10 Parking brake The parking brake consists of a brake caliper with pads a brake disc a drive cable and a brake lever with a lock 10 1 Break gear Inspection and maintenance The brake...

Страница 18: ...he initial position and the cable slacks adjust the tension of the cable on the parking brake caliper Loosen the bolt 3 and pull the cable to remove slacking Do not create tension of the cable Tighten...

Страница 19: ...e the caliper 1 Caliper 2 Stop 3 Brake pad 4 Spring 5 Caliper cover 6 Bolts of the caliper cover 10 4 Brake discs Check removal installation Check the dis without removing from SNOWDOG The disc should...

Страница 20: ...Remove the chain lock and then the chain Remove the bolt securing the driving sprocket Remove the sprocket Remove the bolt holding the driven pulley of the cvt Remove the driven pulley Unscrew the bo...

Страница 21: ...eck the battery capacity a discharge tester should be used If you cannot use a discharge tester contact the battery service center Enabling users for a long time in the idling rpm mode can lead to bat...

Страница 22: ...U ACCIDENTALLY SWALLOW ELECTROLYTE OBTAIN MEDICAL ATTENTION WITHOUT DELAY WARNING KEEP THE BATTERY OUT OF REACH OF CHILDREN WARNING DO NOT CONFUSE THE POLARITY OF THE BATTERY THIS WILL RESULT IN SHORT...

Страница 23: ...ve the leading CVT pulley regulator 4 Disconnect all electrical wires 5 After removing the air filter remove the drive throttle cable 6 Remove the four bolts that hold the engine to the frame 7 Remove...

Страница 24: ...to the engine manual 2 Clean or wash SNOWDOG 3 Lubricate the throttle and parking brake cables with the silicone oil 4 Lubricate the chain and drive sprockets chain care aerosol 5 Adjust the free trav...

Страница 25: ...Lubrication of the parking brake cable C M M M M Track C M M M M M Track shafts C C Suspension bogies C C C C Cleaning from dirt or snow Before each operation After operation After the first 5 hours...

Страница 26: ...rranty snowdog club www snowdog club Kaliningrad Motor Factory All rights reserved All information contained in the Manual may not be reproduced or used without authorization without the prior permiss...

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