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SERIES 28RTS/HE

GAS OR OIL WATER BOILER

INSTALLATION & OPERATING 

INSTRUCTIONS

DESIGNED AND TESTED ACCORDING TO A.S.M.E. BOILER AND PRESSURE 
VESSEL CODE, SECTION IV FOR A MAXIMUM ALLOWABLE WORKING PRESSURE 
OF: 80 PSI, 552 kPa.

WARNING: If the information in this manual is not followed exactly, a fi re or explosion 
may result causing property damage, personal injury or loss of life.

Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of 
this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch.  Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas         

supplier’s instructions.

• If you cannot reach your gas supplier, call the fi re department.

Installation and service must be performed by a qualifi ed installer, service agency or 
the gas supplier.

WESTCAST, INC. 
260 NORTH ELM STREET WESTFIELD, MA 01085
TEL. (413) 562-9631   FAX (413) 562-3799

RTS-IOM-3

In Canada: 7555 Tranmere Drive, Mississauga, Ont. L5S 1L4 (905) 670-5888 Fax (905) 670-5782

WARNING: The only liquid fuel to be used in this boiler is #2 fuel oil. Never use gasoline, 
crankcase drainings, oil containing gasoline or any other liquid fuels in the boiler! 
Never burn garbage or paper in the boiler! Failure to comply with this warning can 
result in an explosion or fi re causing extensive property damage, severe personal 
injury or death!

INSTALLER, READ THESE INSTRUCTIONS CAREFULLY. THEY WILL SAVE YOU VALUABLE TIME WHEN 

ASSEMBLING THE BOILER. THESE INSTRUCTIONS TO BE AFFIXED ADJACENT TO THE BOILER.  

CONSUMER, RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE PURPOSES.

FOR JACKET ASSEMBLY AND BURNER SET UP SEE SEPARATE INSTRUCTIONS.

Содержание SERIES 28RTS/HE

Страница 1: ...ier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WESTCAST INC 260 NORTH ELM STREET WESTFIELD MA 01085 TEL 413 562 963...

Страница 2: ...assembled block or as complete factory assembled packaged boilers All boiler components should be inspected for damage upon receipt Any damage should be immediately reported to the trucker or wholesa...

Страница 3: ...nsive property damage severe personal injury or death BOILER RATINGS CAPACITIES Before undertaking the installation of the RTS Series boiler check the boiler rating plate to ensure that the boiler has...

Страница 4: ...200 7733 3600 23 227 3800 950 6129 1267 8162 3800 24 518 4000 1000 6452 1334 8592 4000 25 808 4200 1050 6775 1400 9022 4200 27 098 4400 1100 7097 1467 9451 4400 28 389 4600 1150 7420 1533 9881 4600 29...

Страница 5: ...spection of the chimney must be performed Ensure that the chimney is clean properly constructed lined and properly sized see Figure 2 Table 2 lists the equivalent breeching and flue sizes required for...

Страница 6: ...the boiler s smoke hood This includes the removal or alteration of any baffles Never install a vent pipe of a diameter smaller than that of the boiler smoke hood outlet Failure to comply with this wa...

Страница 7: ...n ensuite d terminer si le coupetirage d borde l ouverture de d charge Utiliser la flamme d une allunette ou d une chandelle ou la fum e d une cigarette d un cigare ou d une pipe Always provide a mini...

Страница 8: ...31 Installation of Oil Burning Equipment for oil burners Si la grosseur d une section du syst me d vacuation doit tr modifi e le syst me devrait tr modifi pour respecter les valeurs minimales des tabl...

Страница 9: ...Never leak test the boiler using compressed air Failure to comply with this warning may result in property damage severe personal injury or death 1 Plug all openings in the boiler and fill it with wat...

Страница 10: ...on draw rod and washer coating thread and washer on one end only Torque the draw rods from the end with anti seize washer Follow the steps as described below Do not completely tighten one side gradua...

Страница 11: ...efficiency 28RTS HE comes with design certified heat transfer rod sets Each tube of 15 heat transfer rods will baffle one flue In order to obtain the high efficiency for which the boiler was designed...

Страница 12: ...ut cover and tighten the nuts to 15 ft lbs 21 Nm 6 Apply a bead of high temperature silicone caulk around the perimeter of the cleanout cover to ensure an air tight seal Figure 10 Cleanout Cover Assem...

Страница 13: ...xpansion pin item 7 through the hinge bosses to secure the door to the cover 3 Insert the hex bolt item 6 through the hole in the observation port cover 4 Install the spring nut and knob items 3 2 1 o...

Страница 14: ...mokehood Installation Figure 13 1 Screw the four 5 16 18 x 1 1 2 in studs into the tapped holes around the smokehood opening in the back section 2 Apply smokehood insulation tape to smokehood 3 Place...

Страница 15: ...arrangement for multiple heaters Burner Mounting 1 Clean the burner mounting flange to remove any rust or debris 2 Install the four 3 8 in x 1 1 4 in studs into the tapped holes in the burner mounting...

Страница 16: ...Never use automotive antifreeze in the boiler or heating system If antifreeze is necessary it must be formulated specifically for hydronic heating systems such as ethylene or propylene glycol Failure...

Страница 17: ...nstallation NOTE Install the smoke hood before proceeding 1 Install 3 in x 4 in NPT bushings in the two 4 in NPT tappings at the bottom of the back section Install two 3 in NPT x 3 in nipples with bal...

Страница 18: ...gure 21 RTS Installation Figure 23 RTS Installed IMPORTANT NOTE A removable elbow or section of pipe must be attached to the Back Section return port to allow for RTS removal should maintenance be req...

Страница 19: ...sonal injury or death Control Installation Locate the temperature pressure gage low water cutoff high limit and operating controls per Figures 17 24 and Table 5 Optional controls must be installed in...

Страница 20: ...TE Some locations do not allow this solution to be used Check with the local authority having jurisdiction 4 Mix the cleaning chemicals with water to create a concentrated solution Pour the cleaning s...

Страница 21: ...maximum trace of smoke The flue gas samples should be taken at the smoke hood Confirm proper burner adjustment with a calibrated combustion analyzer BURNER INSTALLATION WARNING The burner must be ins...

Страница 22: ...ver exceed the maximum set point of 240 F 116 C The aquastat high limit cannot be repaired If it fails to function properly replace it CAUTION If the flue gas temperature exiting the smoke hood is les...

Страница 23: ...ulation and rope seal If damaged or deteriorated replace them 10 Install the clean out covers and reseal them with a silicone caulk rated for 500 F 260 C 11 Install the left jacket panels and remount...

Страница 24: ...Page 24 SERIES 28RTS HE BOILER INSTALLATION AND OPERATION INSTRUCTIONS Figure 25 Boiler Assembly SIOM 161 Rev 1...

Страница 25: ...let Increaser 16 to 18 69904 1 1 Smoke Hood Assembly 10 70633 1 1 1 16 1 Smoke Hood Assembly 12 70611 1 1 Smoke Hood Assembly 14 70612 1 1 1 1 1 Smoke Hood Assembly 16 70613 1 1 1 1 1 16a Smokehood in...

Страница 26: ...nsulating Block 69645 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 34 Burner Mounting Plate Rope Seal 1 4 x 7 60026 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 n s Can of Spray Adhesive 70492 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 n s Flu...

Страница 27: ...nting system pipes or chimney escaping into the living space Flames coming out around the appliance Yellow colored flames in the appliance Stale or smelly air The presence of soot or carbon in or arou...

Страница 28: ...WESTCAST INC 260 NORTH ELM STREET WESTFIELD MA 01085 TEL 413 562 9631 FAX 413 562 3799 In Canada 7555 Tranmere Drive Mississauga Ont L5S 1L4 905 670 5888 Fax 905 670 5782...

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