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Page 20

SERIES 28RTS/HE BOILER INSTALLATION AND OPERATION INSTRUCTIONS

1.  Install ball valves on the two 3 in. NPT nipples in the 

bottom of the front section and pipe to a suitable 
drain.

2.  Fill the boiler 3/4 full with water.

3.  Make a cleaning solution by mixing 1 lb0.45 kg each 

of caustic soda and trisodium phosphate for every 50 
ga
189 L of water, Table 9.

Table 7- Boiler Water Content 

 

Boiler   

Water Boilers 

 Model 

Gallons  

Liters 

 4 

123 

  466

 5 

150 

  568

 6 

177  

 

670

 7 

204  

 

772

 8 

231 

  875

 9 

258  

 

977

 10 

285 

1079

 11 

312 

1181

 12 

339 

1283

 13 

366 

1386

 14 

392 

1484

 15 

419 

1586

 16 

446 

1689

 17 

473 

1791

 18 

500 

1893

NOTE: The water content of the heating system must 
be added to the boiler water content.

CAUTION: Avoid skin contact with cleaning solution 
to prevent injury! If eye or skin contact occurs fl ush 
with large quantities of water.

NOTE: Some locations do not allow this solution 
to be used. Check with the local authority having 
jurisdiction.
 

4.  Mix the cleaning chemicals with water to create a 

concentrated solution. Pour the cleaning solution 
through one of the top tappings in the front section 
and plug it.

5. Immediately 

fi ll the rest of the boiler and the heating 

system with water.

6.  Fire the boiler and maintain a water temperature of 

160°F to 200°F, (71°C to 93°C) it may be necessary 
to cycle the boiler.

7.  Run all of the system pumps during the cleaning 

procedure.

WARNING: Monitor the boiler pressure constantly 
during the cleaning procedure. Do not allow the 
boiler pressure to exceed the pressure listed on 
the pressure relief valve or a discharge of hot 
water and steam will occur! 

8.  Shut the boiler off and allow the boiler to cool to 

100°F, 38°C. Open the 3 in. ball valves and drain the 
boiler and heating system.

9.  Remove the 3 in. ball valves and install 3 in. pipe 

caps on the ends of the 3 in. NPT nipples.

10. Refi ll the boiler and heating system with water.

Содержание SERIES 28RTS/HE

Страница 1: ...ier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WESTCAST INC 260 NORTH ELM STREET WESTFIELD MA 01085 TEL 413 562 963...

Страница 2: ...assembled block or as complete factory assembled packaged boilers All boiler components should be inspected for damage upon receipt Any damage should be immediately reported to the trucker or wholesa...

Страница 3: ...nsive property damage severe personal injury or death BOILER RATINGS CAPACITIES Before undertaking the installation of the RTS Series boiler check the boiler rating plate to ensure that the boiler has...

Страница 4: ...200 7733 3600 23 227 3800 950 6129 1267 8162 3800 24 518 4000 1000 6452 1334 8592 4000 25 808 4200 1050 6775 1400 9022 4200 27 098 4400 1100 7097 1467 9451 4400 28 389 4600 1150 7420 1533 9881 4600 29...

Страница 5: ...spection of the chimney must be performed Ensure that the chimney is clean properly constructed lined and properly sized see Figure 2 Table 2 lists the equivalent breeching and flue sizes required for...

Страница 6: ...the boiler s smoke hood This includes the removal or alteration of any baffles Never install a vent pipe of a diameter smaller than that of the boiler smoke hood outlet Failure to comply with this wa...

Страница 7: ...n ensuite d terminer si le coupetirage d borde l ouverture de d charge Utiliser la flamme d une allunette ou d une chandelle ou la fum e d une cigarette d un cigare ou d une pipe Always provide a mini...

Страница 8: ...31 Installation of Oil Burning Equipment for oil burners Si la grosseur d une section du syst me d vacuation doit tr modifi e le syst me devrait tr modifi pour respecter les valeurs minimales des tabl...

Страница 9: ...Never leak test the boiler using compressed air Failure to comply with this warning may result in property damage severe personal injury or death 1 Plug all openings in the boiler and fill it with wat...

Страница 10: ...on draw rod and washer coating thread and washer on one end only Torque the draw rods from the end with anti seize washer Follow the steps as described below Do not completely tighten one side gradua...

Страница 11: ...efficiency 28RTS HE comes with design certified heat transfer rod sets Each tube of 15 heat transfer rods will baffle one flue In order to obtain the high efficiency for which the boiler was designed...

Страница 12: ...ut cover and tighten the nuts to 15 ft lbs 21 Nm 6 Apply a bead of high temperature silicone caulk around the perimeter of the cleanout cover to ensure an air tight seal Figure 10 Cleanout Cover Assem...

Страница 13: ...xpansion pin item 7 through the hinge bosses to secure the door to the cover 3 Insert the hex bolt item 6 through the hole in the observation port cover 4 Install the spring nut and knob items 3 2 1 o...

Страница 14: ...mokehood Installation Figure 13 1 Screw the four 5 16 18 x 1 1 2 in studs into the tapped holes around the smokehood opening in the back section 2 Apply smokehood insulation tape to smokehood 3 Place...

Страница 15: ...arrangement for multiple heaters Burner Mounting 1 Clean the burner mounting flange to remove any rust or debris 2 Install the four 3 8 in x 1 1 4 in studs into the tapped holes in the burner mounting...

Страница 16: ...Never use automotive antifreeze in the boiler or heating system If antifreeze is necessary it must be formulated specifically for hydronic heating systems such as ethylene or propylene glycol Failure...

Страница 17: ...nstallation NOTE Install the smoke hood before proceeding 1 Install 3 in x 4 in NPT bushings in the two 4 in NPT tappings at the bottom of the back section Install two 3 in NPT x 3 in nipples with bal...

Страница 18: ...gure 21 RTS Installation Figure 23 RTS Installed IMPORTANT NOTE A removable elbow or section of pipe must be attached to the Back Section return port to allow for RTS removal should maintenance be req...

Страница 19: ...sonal injury or death Control Installation Locate the temperature pressure gage low water cutoff high limit and operating controls per Figures 17 24 and Table 5 Optional controls must be installed in...

Страница 20: ...TE Some locations do not allow this solution to be used Check with the local authority having jurisdiction 4 Mix the cleaning chemicals with water to create a concentrated solution Pour the cleaning s...

Страница 21: ...maximum trace of smoke The flue gas samples should be taken at the smoke hood Confirm proper burner adjustment with a calibrated combustion analyzer BURNER INSTALLATION WARNING The burner must be ins...

Страница 22: ...ver exceed the maximum set point of 240 F 116 C The aquastat high limit cannot be repaired If it fails to function properly replace it CAUTION If the flue gas temperature exiting the smoke hood is les...

Страница 23: ...ulation and rope seal If damaged or deteriorated replace them 10 Install the clean out covers and reseal them with a silicone caulk rated for 500 F 260 C 11 Install the left jacket panels and remount...

Страница 24: ...Page 24 SERIES 28RTS HE BOILER INSTALLATION AND OPERATION INSTRUCTIONS Figure 25 Boiler Assembly SIOM 161 Rev 1...

Страница 25: ...let Increaser 16 to 18 69904 1 1 Smoke Hood Assembly 10 70633 1 1 1 16 1 Smoke Hood Assembly 12 70611 1 1 Smoke Hood Assembly 14 70612 1 1 1 1 1 Smoke Hood Assembly 16 70613 1 1 1 1 1 16a Smokehood in...

Страница 26: ...nsulating Block 69645 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 34 Burner Mounting Plate Rope Seal 1 4 x 7 60026 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 n s Can of Spray Adhesive 70492 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 n s Flu...

Страница 27: ...nting system pipes or chimney escaping into the living space Flames coming out around the appliance Yellow colored flames in the appliance Stale or smelly air The presence of soot or carbon in or arou...

Страница 28: ...WESTCAST INC 260 NORTH ELM STREET WESTFIELD MA 01085 TEL 413 562 9631 FAX 413 562 3799 In Canada 7555 Tranmere Drive Mississauga Ont L5S 1L4 905 670 5888 Fax 905 670 5782...

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