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Doc. No. JXC

-OMT0011-A

 

 

 

 

 

 

 

 

PRODUCT NAME

 

 

Step Motor Controller 

(Servo / 24 VDC) 

 

MODEL / Series / Product Number

 

 

LECP6 Series 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание LECP6 Series

Страница 1: ...Doc No JXC OMT0011 A PRODUCT NAME Step Motor Controller Servo 24 VDC MODEL Series Product Number LECP6 Series...

Страница 2: ...age content 13 2 Installation 13 3 Wiring and connection 13 4 Power ON alarm error 14 5 Operation pattern setting 14 6 Trial run 14 3 Product Specifications 15 3 1 Basic specifications 15 3 2 Parts de...

Страница 3: ...28 1 Parallel I O input circuit same for both NPN and PNP type 28 2 Parallel I O output circuit 28 6 3 The parallel I O signal is detailed 29 6 4 Parallel I O Wiring Example 34 7 Setting Data Entry 35...

Страница 4: ...Electric actuators Common precautions 58 13 1 Design and selection 58 13 2 Mounting 59 13 3 Precautions for Use 60 13 4 Operating environment 61 13 5 Maintenance 62 13 6 Precautions for electric actua...

Страница 5: ...lity of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incor...

Страница 6: ...the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are exc...

Страница 7: ...m information up to the last 8 alarms will be recorded into the memory in the controller 64 step data Control the electric actuator according to the step data specified by the input of parallel I O It...

Страница 8: ...0 Class 2 power supply 4 24 VDC power supply for controller input and 24 VDC power supply for I O signal should be separated 5 PC is prepared by the user 6 Optional Warning Refer to section 4 External...

Страница 9: ...ct Check the following before use 1 Check the electric actuator label for the model number Check that this matches the controller 2 Check Parallel I O configuration matches NPN or PNP Controller 1 1 2...

Страница 10: ...ge 6 Yellow 5 Green 3 Blue 4 Cable color Terminal no Brown 12 Black 13 Red 7 Black 6 Orange 9 Black 8 3 Shield 8 8m 1 A 10m 1 B 15m 1 C 20m 1 1 1 5m 3 3m 5 5m signal Terminal no A B 1 A A 1 B B 2 B A...

Страница 11: ...le color Terminal no Brown 2 Red 1 Orange 6 Yellow 5 Green 3 Blue 4 Cable color Terminal no Brown 12 Black 13 Red 7 Black 6 Orange 9 Black 8 3 Red 4 Black 5 Brown 1 Blue 2 Shield 1 1 5m 3 3m 5 5m sign...

Страница 12: ...n Product No 1 Quantity 1 Controller setting software CD ROM LEC W2 S 1 2 Communication cable 3m LEC W2 C 1 3 USB cable 0 3m LEC W2 U 1 L 22 4 14 4 A1 B1 B13 A13 A1 B1 B13 A13 Pin No of wire Color of...

Страница 13: ...tops The lock is released when it is turned to the right 4 Stop switch guard A guard for the stop guard 5 Enable switch Option Prevent unintentional operation unexpected operation of the Jog test func...

Страница 14: ...the package only when the I O cable length is specified Option Teaching box Controller setting kit Actuator cable I O cable 2 Installation Please refer to the 3 4 How to install 3 Wiring and connecti...

Страница 15: ...ck the details of the alarm Then remove the cause of the error referring to the 12 Alarm Detection Please refer to the manuals of the controller setting software or the teaching box for details of the...

Страница 16: ...terminal Applicable to non magnetizing lock Cable length I O cable 5m or less Actuator cable 20m or less Cooling system Natural air cooling Operating temperature range 0 to 40oC No freezing Operating...

Страница 17: ...s Used to connect the teaching box PC etc 5 CN3 Encoder connector 16 pins Used to connect the actuator cable 6 CN2 Motor power connector 6 pins 7 CN1 Power connector 5 pins Used to connect the control...

Страница 18: ...17 3 3 Outside dimension diagram The outside view of this product is as shown in the diagram below 1 Screw mount type LECP6 2 DIN rail mount type LECP6 D...

Страница 19: ...as shown below and tighten the screw Caution The M4 screw cable with crimping terminal and toothed washer should be obtained separately Ground the controller to shield it from electric noise If higher...

Страница 20: ...ctors can be connected and disconnected Enough space must be allowed around the controller so that the operating temperature of the controller stays within the specification range Avoid mounting the c...

Страница 21: ...nector Caution The controller power supply 24 VDC do not use the power supply of inrush current restraining type 4 2 CN2 Motor power connector and CN3 Encoder connector Connect the controller and the...

Страница 22: ...connecting the cable make sure that no electrically conductive materials are present in the connector insertion port 3 In the LEC W1 the 0V of the driver and PC is not insulated If the 0V and the PC...

Страница 23: ...ase insert only the peel line part when insert the electric wire in the power plug Caution Multiple electric wires should not be connected to one terminal Arrange wiring so that conductors of each ter...

Страница 24: ...ary maximum power of the electric actuator specification Do not use inrush current restraining type power supply 2 Wiring of the stop switch By connecting 24V to EMG motor becomes operable Without con...

Страница 25: ...ased forcibly Power supply plug Caution 1 If the electric actuator is a non lock type it is not necessary to wire the BK RLS terminal 2 Do not supply power to the BK RLS lock release during normal ope...

Страница 26: ...r with teaching Box When the teaching box is connected to the controller the teaching box s stop switch will become effective Warning The teaching box s stop switch is effective only to the controller...

Страница 27: ...supply and the EMG terminal of the power supply plug Caution When shutdown is input the controller stops with maximum deceleration then the motor is turned off 24V 0V BK RLS EMG C 24V M 24V 0V Power...

Страница 28: ...f a return to origin instruction is made with the motor drive power M24V disconnected 4 If the electric actuator with lock is used vertically delay in response of the brake may occur when shutting off...

Страница 29: ...to coupler Isolation 2 Number of outputs 13 outputs 3 Max voltage between terminal 30VDC 4 Max output current 10mA supply sink 5 Saturation voltage 2 0V Max No Item Specification 1 Input circuit Inter...

Страница 30: ...ectric actuator restart to travel the remaining stroke When DRIVE or SETUP is ON Caution As long as HOLD is ON the DRIVE input will be disabled The output signals are rendered invalid whilst hold is i...

Страница 31: ...UT3 B5 OUT4 B6 OUT5 B7 BUSY This terminal is ON during the movement of the electric actuator During the positioning operation etc Caution During the pushing operation without movement no movement but...

Страница 32: ...terminal is ON When there are alarms this is OFF 1 When power is applied it may take up to 10 seconds max 20 sec from SVON input to SVRE output depending on the electric actuator position 2 The ALARM...

Страница 33: ...9 0 0 1 0 0 1 10 0 0 1 0 1 0 10 0 0 1 0 1 0 11 0 0 1 0 1 1 11 0 0 1 0 1 1 12 0 0 1 1 0 0 12 0 0 1 1 0 0 13 0 0 1 1 0 1 13 0 0 1 1 0 1 14 0 0 1 1 1 0 14 0 0 1 1 1 0 15 0 0 1 1 1 1 15 0 0 1 1 1 1 16 0 1...

Страница 34: ...43 1 0 1 0 1 1 43 1 0 1 0 1 1 44 1 0 1 1 0 0 44 1 0 1 1 0 0 45 1 0 1 1 0 1 45 1 0 1 1 0 1 46 1 0 1 1 1 0 46 1 0 1 1 1 0 47 1 0 1 1 1 1 47 1 0 1 1 1 1 48 1 1 0 0 0 0 48 1 1 0 0 0 0 49 1 1 0 0 0 1 49 1...

Страница 35: ...OP B13 ALARM B11 SVRE B10 INP B9 SETON B8 AREA B7 BUSY B6 OUT5 B5 OUT4 B4 OUT3 B3 OUT2 B2 OUT1 B1 OUT0 A13 SVON A12 RESET A11 DRIVE A10 HOLD A9 SETUP A8 IN5 A7 IN4 A6 IN3 A5 IN2 A4 IN1 A3 IN0 A2 COM A...

Страница 36: ...e selected Normal mode In Normal mode a more detailed setup can be made conditions for the electric actuator and controller etc than in Easy mode You can change three kinds of setting data Step data B...

Страница 37: ...Speed Unit mm s2 Pushing force 0 or Minimum value to Max force of the basic parameter 1 The setting to define the pushing operation or the positioning operation For the positioning operation the valu...

Страница 38: ...er no alarm is generated if Area1 Area2 0 the AREA output will be turned OFF Area2 Area1 of step data to Stroke of the basic parameter In position 1 The functions of this will be different between the...

Страница 39: ...ue for this controller It should not be changed Stroke 1 This defines the positive side limit of the position Unit mm Any value greater than the stroke value cannot be entered in the Position field da...

Страница 40: ...ype compatible to the controller It should not be changed W AREA1 Fixed value This is the fixed value for this controller It should not be changed W AREA2 ORG Correct Link Offset Sensor type Option 1...

Страница 41: ...limit switch origin Sensor XX ORIG limit 1 A pushing force level at which to set the origin XX ORIG time Fixed value This is the fixed value for this controller It should not be changed ORIG speed 1...

Страница 42: ...uator moves at a low speed in the direction opposite to the return to origin direction See 2 in the diagram below Return to origin signal Move in the return to origin direction Stop the movement Move...

Страница 43: ...point of the pushing process the operation will be completed In such case the INP output will be turned OFF Speed Position 3 Movement of the work piece after the completion of the pushing process 1 Mo...

Страница 44: ...possible or more between input signals and maintain the state of the signal for 30ms or more as PLC processing delays and controller scanning delays can occur 8 5 Methods of interrupting operation Th...

Страница 45: ...input Start moving to the position of No 1 OUT0 to OUT5 turns off 3 INP output turns off 4 BUSY output turns on 5 Turn off DRIVE input 6 OUT0 output turns on No 1 output turns on 7 INP output turns o...

Страница 46: ...OUT5 turns off 3 INP output turns off 4 BUSY output turns on 5 Turn off DRIVE input 6 OUT0 output turns on No 1 output turns on Move at low speed after passing the Position of the No 1 Push the work p...

Страница 47: ...may take up to 10 seconds max 20 sec depending on the position of the electric actuator The electric actuator with lock is unlocked 5 SETUP is turned ON 6 BUSY is turned ON The electric actuator move...

Страница 48: ...to OUT5 3 BUSY is turned ON The Pushing operation starts 4 When INP output is turned ON and BUSY is turned OFF the pushing operation will be completed The electric actuator generates the force larger...

Страница 49: ...or stops SVRE is turned OFF If the electric actuator has a lock 4 The stop EMG input is turned ON The stop release command 5 ESTOP is turned ON SVRE is turned ON Lock release If the electric actuator...

Страница 50: ...tep Data No 2 6 Input step data No IN0 to IN5 7 DRIVE is turned ON Receive the step data no 2 from the input IN0 to IN5 Then if the DRIVE is turned OFF the step data will be output from the output OUT...

Страница 51: ...ent alarm groups multiple OUT signals will turn on When the alarm has activated the status of output terminal will be as follows 1 But if controller version is below SV1 00 SETON turns OFF and it is n...

Страница 52: ...basic parameters setting Caution Please confirm this pushing force and minimum speeds of Data maximum speed and 0 or more of the electric actuator with the electric actuator manual or the catalog Para...

Страница 53: ...travel distance Pushing ALM 1 096 C RESET input Contents In the pushing operation if push back is bigger than pushing operation the push back is requested Countermeasure Increase the distance from the...

Страница 54: ...ng a command of return to origin 1 Sensor Contact A Right after inputting a command of return to origin the end position is detected when the sensor has been off since the return to origin operation s...

Страница 55: ...refer to the manual or the catalogue of the electric actuator for the method of operation of the electric actuator Over Temp 1 146 D RESET SVON Input 1 Contents The temperature around the power eleme...

Страница 56: ...et ALM 1 193 E Power off Contents Unable to find the motor phase within the set time When the servomotor is turned on SVON is turned on first time after the power is applied the electric actuator need...

Страница 57: ...mory ALM 1 197 E Power off Contents An error of the EEPROM is occurred Countermeasure Please contact SMC The write limit of the EEPROM is roughly 100 000 times CPU ALM 1 198 E Power off Contents The C...

Страница 58: ...oduct 7 Avoid twisting folding rotating or applying an external force to the cable Risk of electric shock wire break contact failure and loss of control for the product can happen 8 Fix the motor cabl...

Страница 59: ...a possible loss of power source Take measures to prevent injury and equipment damage even in the case of a power source failure 6 Consider behavior of emergency stop of whole system Design the system...

Страница 60: ...o human injury and damage to other equipment and machinery 4 When using external guide the guide axis should be parallel to the electric actuator axis There will be damage excessive wear on the lead s...

Страница 61: ...ct combined as delivered for use The product is set in parameters for shipment If it is combined with a different parameter failure can result 2 Check the product for the following points before opera...

Страница 62: ...et ray i Environment at an altitude of 1000 meters or higher Heat radiation and withstand voltage will decrease Contact SMC for details 2 Do not use in an environment where the product is directly exp...

Страница 63: ...manufacturer and does not require lubrication in service Contact SMC if lubrication will be applied 13 6 Precautions for electric actuator with lock Warning 1 Do not use the lock as a safety lock or...

Страница 64: ...of the enclosure so that it can stop the system operation immediately and intercept the power supply 4 In order to prevent danger and damage due to the breakdown and the malfunction of this product wh...

Страница 65: ...Installation Warning 1 The controller and its peripheral devices should be installed on a fire proof material A direct installation on or near a flammable material may cause fire 2 Do not install this...

Страница 66: ...Ground the surge absorber for lightning separately from the grounding of the controller and its peripheral devices 14 6 Ground Warning 1 Be sure to ground to ensure noise immunity of the controller I...

Страница 67: ...this product is damaged due to the operating conditions applications please contact SMC to discuss appropriate measures LECP6 System does not operate correctly LED is OFF ALM LED turns on red The elec...

Страница 68: ...ion cable is installed Please install the USB driver of USB cable The USB driver s installation starts when the communication cable is connected with PC Refer to the Installation Manual for setting ki...

Страница 69: ...iring is connected correctly or if there is broken wire or short circuit by referring to this Operation Manual Correct the wiring and check that the input output of each signal is correct Separate the...

Страница 70: ...ctuator is operated when the SVRE output is turned on after the SVON input is turned on When power is applied it may take up to 10 seconds max 20 sec from SVON input to SVRE output depending on the el...

Страница 71: ...ain and confirm operation 3 2 Parts description 7 Setting Data Entry Insufficient speed Inappropriate basic parameters Check that the parameter values are correct Check the max speed and acceleration...

Страница 72: ...OM00606 Jan 2014 Revision Addition Troubleshooting No LEC OM00607 Jan 2015 Revision Addition EMG signal Instructions No LEC OM00608 May 2015 Revision Addition Step no table Addition Troubleshooting No...

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