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Air Dryer

4 Maintenanc

4-2 Periodical Maintenance

4 - 4

IDX-OM-W022

IDU Series

Auto drain product number for replacement

Product number

Product name

QTY

Model

Remarks

AD48-A Bowl

assembly

IDU8E/11E/15E1

With bowl packing

Note) This product number is the product part number only for the auto drain part except the drain separator part.

The drain separator part cannot be exchanged.

Auto drain strainer

and bowl packing product number for replacement

Product number

Product name

QTY

Model

IDF-S0002

Auto drain strainer

IDU8E/11E/15E1

C42FP-260S Bowl

packing

IDU8E/11E/15E1

Auto drain strainer

is not included in bowl assembly.

Case thermal insulator product number for replacement

Product number

Product name

QTY

Model

Remarks

IDF-S1933

Case thermal insulator

IDU8E/11E/15E1

For one set with 2 pieces

Содержание IDU11E-10-C

Страница 1: ...IDU8E 20 C K L M R T IDU11E 10 C K L M R S T IDU11E 20 C K L M R T IDU15E1 10 C K L M R S T IDU15E1 20 C K L M R T IDU8E 23 C K L R T V IDU11E 23 C K L R T V IDU15E1 23 C K L R T V Please read this m...

Страница 2: ...tion and operation of the product Only those who have thorough understanding of the fundamental operating procedure or have basic knowledge and skills of handling industrial product for the installati...

Страница 3: ...me and Functions 1 1 Parts Names and Functions 1 1 Chapter 2 Transportation Installation 2 1 Transportation 2 1 2 2 Installation 2 2 2 2 1 Location 2 2 2 2 2 Anchorage 2 2 2 2 3 Air piping 2 3 2 2 4 D...

Страница 4: ...10 1 10 2 Specifications 10 2 10 3 Installation of motor type auto drain 10 3 10 4 Electric circuit 10 3 Chapter 11 Specification for Option R 11 1 Safety instructions 11 1 11 2 Specifications 11 1 1...

Страница 5: ...e for super visor to follow the safety instructions but each operator or maintemance representative should do daily operations on their own head Operators and maintemance representatives should take t...

Страница 6: ...n result in serious injury or loss of life if someone handle wrongly during operation or maintenance and did not follow the procedure to avoid danger Caution Statements with the Danger sign explain ab...

Страница 7: ...his manual Identify problems according to Chapter 5 Troubleshooting Ask repair and maintenance Warning The product should not be operated in the event of any problems When the product gets out of orde...

Страница 8: ...peration there is the danger of burn injury resulting from contact with them What is more there is also the danger of burn injury due to remaining heat after the power supply is cut Therefore wait unt...

Страница 9: ...of danger warning labels Do not remove or rub danger warning labels Confirm the positions of danger warning labels Front WARNING 1 Remove panels for maintenance only 2 Never insert anything into prod...

Страница 10: ...luorocarbon to the atmosphere Before you repair this product you should collect the refrigerant with Refrigerant collector Then ask a destruction agency to dispose of collected refrigerant No one but...

Страница 11: ...b danger warning labels Cimfirm the positions of danger warning labels i 2 9 Other Label Comfirm the model contents of specifications on the label Front Specification Label Front CAUTION 1 Read manual...

Страница 12: ...have ebough knowledge and experience about the product and incidental devices should do the collection of the refrigerant No one but service person or qualified person shoud remove the cover panel of...

Страница 13: ...ar products Compliance Requirements 1 The use of SMC products with production equipment for the manufacture of weapons of mass destruction WMD or other weapon is strictly prohibited 2 The exports of S...

Страница 14: ...eter Indicates the evaporating temperature of refrigerant on low pressure side During normal operation the indicator remains in the green zone Panel Lock 2x2 Another two are on opposite side Drain Tub...

Страница 15: ...Grommet Power cable inlet Front L N PE Customer Connection Side Terminal Connecting Screw M3 Ring terminals 1 25 3 Width 6 5mm and below Screw head dimension 0 25 6 5mm Panel Lock 2x2 Another two are...

Страница 16: ...be Discharges drain Auto drain It is covered with insulator which should not be removed Front panel removal Drain confirmation window From this confirmation window confirm the discharge of drain Front...

Страница 17: ...more Rear Rear Air inlet piping A port to supply air IDU15E1 10 100V AC specification Front Earth screw Connect the earth to this screw Power supply cable Insert the plug to a 100V AC only outlet IDU...

Страница 18: ...ft the product from the base surface with careful attention to prevent falling sideways and drop Do not bring the product lying sideways If you lay it sideways it will be broken Do not hang up the pro...

Страница 19: ...r is apparent Locations by loading on vehicles marine vessels and so on Locations whose altitude is higher than 2 000 meters Circumstances where strong vibration or impact are transmitted Circumstance...

Страница 20: ...as dust sealing tape liquid gasket etc when piping before piping connection Foreign substances in the piping can cause cooling failure or drainage failure Use pipes and fittings that have enough endur...

Страница 21: ...power plug into an outlet of 100V AC Install a Ground Fault Circuit Interrupter GFCI to the power supply sensitivity of leak current 30mA and rated current 10A Prepare by yourself Do not extend the p...

Страница 22: ...screw tightening torque 0 6 1Nm During wiring work do not touch other sections except terminal block Attach the cover or the rear panel as it were Length of the power cable The length of the power cab...

Страница 23: ...not work under energized condition Disassembly of the air piping Warning No one but qualified personnel should do the air piping Separate the compressor from the product for safety before removing the...

Страница 24: ...he ball valve located next to the auto drain opened 3 2 Operation Start operation according to the procedure below Turn on the breaker of the main power supply Then turn on the illuminated switch The...

Страница 25: ...er after it has been shut down Failure to do this may cause safety devices to trip due to over load If it is not possible to restart refer to Chapter 5 Troubleshooting 3 5 Check points before restart...

Страница 26: ...e are no abnormal smell or smoke coming up from the product 4 2 Periodical Maintenance 4 2 1 Cleaning of ventilation grille suction grille Clean dust and other foreign particles from the ventilation a...

Страница 27: ...is a risk of burns due to heat or electrification by high voltage Even when operation is shut down after switching off the air dryer s illuminated light there are also charging lines When working on...

Страница 28: ...t 10 Pour solution of neutral detergent into the bowl assembly and shake it well to clean 2 Mounting of the bowl assembly 1 Check the bowl packing for damage such as scratches twisting or foreign part...

Страница 29: ...t except the drain separator part The drain separator part cannot be exchanged Auto drain strainer and bowl packing product number for replacement Product number Product name QTY Model IDF S0002 Auto...

Страница 30: ...onnect the 3 phase power supply incorrectly Applicable to products using the 3 phase power supply Replace 2 wires R phase and T phase among 3 each other Running lamp extinguishes and compressor stops...

Страница 31: ...tion condition and reduce the ambient temperature as much as possible The ventilation port is obstructed by a wall or clogged with dust Keep the product 600mm or more away from the surrounding walls C...

Страница 32: ...nt Note 2 A 100VAC 50 60Hz 3 4 3 5 5 7 6 0 4 6 4 9 200VAC 50 60Hz 1 7 1 7 3 5 3 2 3 6 3 4 Power consumption Note 2 W 100VAC 200VAC 50 60Hz 250 290 425 470 460 530 CircuitBreaker Note3 100VAC 10A 200VA...

Страница 33: ...e 2 A 1 7 3 0 3 2 Power consumption Note 2 W 260 425 450 CircuitBreaker Note3 5A 10A Condenser Plate fin tube type with forced air cooling Refrigerant R134a HFC Refrigerant Charge AC100V 200V g 280 5...

Страница 34: ...6 2 Refrigerant with GWP reference 6 3 IDU Series 6 2 Refrigerant with GWPreference Note1 This product is hermetically sealed and contains fluorinated greenhouse gases Note2 See specification table f...

Страница 35: ...ERMOMETER VENTILATION VENTILATION DRAIN SEPARATOR K P L A G E F D 820 C B Q N M J H POWER SUPPLY ENTRY 17 TERMINAL BLOCK WITH LAMP EVAPORATION AC100V POWER CORD AC200V AC230V AC200V AC230V 6 3 Dimenti...

Страница 36: ...L N FM2 TB C11 C12 CM ILS OLR P PRS PTC FM1 FM2 C01 PC SYMBOL DESCRIPTION SYMBOL DESCRIPTION SYMBOL DESCRIPTION CM Compressor Motor ILS Switch With Lamp PC Power supply cable FM1 Fan motor PRS Pressur...

Страница 37: ...wer supply cable CR CR Unit C01 Capacitor for running refrigerating compressor C02 Capacitor for starting refrigerating compressor C11 Capacitor for running fan motor C12 Capacitor for running fan mot...

Страница 38: ...air by the drain separator and automatically discharged The dry air is heated by the re heater until it gets about the same temperature as that of ambient air It is then discharged from air dryer out...

Страница 39: ...or the installation and handling of the product 1 The surface of cooper tube is painted with a special epoxy to improve the rust proof effect from corrosive gas but it is not perfect rust proof Theref...

Страница 40: ...replacement When draining follow the user s own procedure to keep operators safe E g Wear protective goggles apron and gloves to prevent contact with the drained condensate When oils can enter the dr...

Страница 41: ...Product name QTY Remarks IDF S1926 Bowl assembly thermal insulator AD48 8 A X2112 Bowl assembly With bowl packing Auto drain Parts Product number Product name QTY IDF S0002 Auto drain strainer 1 C42FP...

Страница 42: ...wn procedure to keep operators safe E g Wear protective goggles apron and gloves to prevent contact with the drained condensate When oils can enter the drained condensate waste water treatment is nece...

Страница 43: ...uld be less than 5 3 Install one touch fitting width across flats 22 to drain port width across flats 27 and the drain tube 9 4Maintenance 1 As a preventive maintenance press the flush button of the h...

Страница 44: ...during replacement When draining follow the user s own procedure to keep operators safe E g Wear protective goggles apron and gloves to prevent contact with the drained condensate When oils can enter...

Страница 45: ...the standard air dryer is replaced with a motor type auto drain ADM200 The customer is required to mount the auto drain to the air dryer Model Items IDU8E 11E 15E1 10 M IDU8E 11E 15E1 20 M Parts numb...

Страница 46: ...a motor type auto drain Install with out port down in a vertical position Inclination from the vertical line should be less than 5 3 Install one touch fitting width across flats 17 to drain port width...

Страница 47: ...ions of the product Be sure to connect the ground connection Grounding should never be connected to a water line gas line or lightning rod Multiple wiring is dangerous because it may lead to heat gene...

Страница 48: ...he base hole 3 Connect the power cable to the terminal of the GFCI 4 Connect the grounding cable AC100V Connect the ground line to M4 screw on the left side of the GFCI with the name plate AC200V Conn...

Страница 49: ...st sales distributor or SMC sales With the Ground fault display button white released Current leakage With the Ground fault display button white pressed Over current 2 Check the operation once a month...

Страница 50: ...nnected to a water line gas line or lightning rod Multiple wiring is dangerous because it may lead to heat generation and cause a fire Do not modify the electrical wiring of the power supply 12 2 Spec...

Страница 51: ...burnout of the compressor motor Use a power supply suitable for the specifications of the product Be sure to connect the ground connection Grounding should never be connected to a water line gas line...

Страница 52: ...prevent the motor failed 13 4 How to connect the power and signal cable Connect the power cable and signal cable in the following procedures 1 Take off the front panel 2 Insert the power cable prepare...

Страница 53: ...3 IDU Series 13 5 How to re start the operation The output of the abnormal signal can be stopped by turning off the switch with light Remove the cause of abnormal operation and leave it for 3 minutes...

Страница 54: ...BOL DESCRIPTION CM Compressor Motor PTC PTCStarter C01 Capacitor For Starting Compressor Motor FM1 Fan motor PRS Pressure Switch C11 Capacitor For Running Fan Motor FM2 Fan motor TB Terminal Block C12...

Страница 55: ...TDR N L TB MC FM1 FM2 C11 C12 MC CR MC P PRS TDR CM ILS Symbol Description Symbol Description CM Refrigerating compressor C01 Capacitor for running refrigerating compressor FM1 Fan motor C02 Capacitor...

Страница 56: ...roduct exhaust the air from the secondary side and ensure there is no residual pressure If the air pressure is left at the inside of the product parts could suddenly pop out and cause accident when lo...

Страница 57: ...ke the residual pressure zero 3 Remove the strainer and clean it 4 Reassemble the strainer and open the ball valve 14 4 Electric circuit The power supply of timer operated auto drain is connected to t...

Страница 58: ...vice Record 15 1 Service Record 15 1 IDU Series IDX OM W022 15 Service Record 15 1 Service Record It is recommended to keep a maintenance service record Parts No Description Maintenance Service Work D...

Страница 59: ...okyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Specifications are subject to change without prior notice and any obligation the part of the manufacturer 2018 SMC C...

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