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HGM6000K Series Automatic Generator Module 

HGM6000K Series Automatic Generator Module      ISSUE 2011-06-20      Version 1.7        Page 4 of 34 

1  SUMMARY 

HGM6000K  series  Genset  controller  integrating  digital,  intelligent  and  network 
techniques is used for automatic control system of diesel generator. It can carry 
out  functions  including  automatic  start/stop,  data  measure  and  alarm  protective. 
The controller uses LCD display, with operation easy and reliable.   
HGM6000K series Genset controller uses micro-processing technique which can 
carry  out  precision  measure,  constant  value  adjustment,  timing  and  threshold 
setting and etc. functions. It can be widely used in all types of generator automatic 
control system for compact structure, advanced circuits, simple connections and 
high  reliability,  can  be  widely  applied  to  various  types  of  generating  units 
automation system. 

2  PERFORMANCE AND CHARACTERISTICS 

■  HGM6000K controller has four types: 

HGM6010K/6010KC: 

Automatic  Start  Module,  it  controls  genset  to  start/stop  by 

remote start signal; 

HGM6020K/6020KC: 

Based  on  HGM6010K/6010KC  and  add  mains  AC 

monitoring, Mains/Genset automatic switching control functions (AMF), especially 

suitable for the automation system composed by Mains and Genset. 

Note1: 

HGM6010KC/6020KC with RS485 interface, HGM6010K/6020K without RS485 interface.

 

Note2: 

And then take HGM6010KC/6020KC with text as an example to describe.

 

■  Using microprocessor as a core, graphics LCD with big screen and backlight, 

display between character and icon display, key touch for operation;   

■  Have a RS485 port with Modus communication protocol; 

■  Adapt to  3phase-4wires, single phase-2wires or 2phase-3 wires (120/240V) , 

50/60Hz AC power system; 

■  Measure and display 3 phase voltage, 3 phase current, frequency, power etc. 

parameter of Mains and Gens; 

■  Precision measure and display of 

Mains                                                                  Gens 
Line voltage (Uab, Ubc, and Uca)                Line voltage (Uab, Ubc, and Uca) 
Phase voltage (Ua, Ub, and Uc)                  Phase voltage (Ua, Ub, and Uc) 
Frequency      HZ                                            Frequency      HZ 

Load 

Power Current IA, IB, IC 

Active power KW 

Содержание HGM6000K Series

Страница 1: ...HGM6000K Series Automatic Generator Module OPERATING MANUAL Smartgen Electronic...

Страница 2: ...7 4 3 AUTOMATIC OPERATION 9 4 4 MANUAL OPERATION 10 5 PROTECTION 11 5 1 WARN 11 5 2 SHUTDOWN ALARM 13 6 CONNECTING TERMINAL 14 7 PARAMETER RANGE AND DEFINE 17 7 1 PARAMETERS TABLE TABLE 1 17 7 2 OUTPU...

Страница 3: ...controller has four types HGM6010K 6010KC Automatic Start Module it controls genset to start stop by remote start signal HGM6020K 6020KC Based on HGM6010K 6010KC and add mains AC monitoring Mains Gen...

Страница 4: ...h ETS idle control pre heat control raises speed control functions and all types of them are belong to relay output Parameters setting Allow user to modify setting and store them by inside internal FL...

Страница 5: ...ay Output 1 4 1 7Amp DC28V at supply voltage 2 7Amp 250VAC free voltage contact 3 4 16Amp 250VAC free voltage contact Overall Dimensions 209mm x 153mm x 55mm Panel cutoff 186mm x 141mm Operating Temp...

Страница 6: ...load Pressing and controller is under manual testing mode Under this mode genset will run with load automatic when gens are normal HGM6010KC without Set Confirm Enters into Set menu after pressing thi...

Страница 7: ...Page 8 of 34 Load current IA IB IC Load active power kW inactive power kVar apparent power kVA Accumulate total gens power kWh Battery voltage BAT Charger Power factor voltage CHARG Liquid level Wate...

Страница 8: ...t times LCD start up failure alarming icon flash 7 Whatever times to start genset successfully it will enter into safety on time During this period alarms of low oil pressure hi temperature under spee...

Страница 9: ...t failed to stop and controller will alarm stop failed will be displayed in LCD Note this page is nonce genset status genset status delay countdown display for example At the first line NO 4 is the St...

Страница 10: ...ature low oil level and voltage abnormal during diesel genset running controller can protect genset to stop quickly detail procedures please refer to No 4 9 of Auto start operation After genset runs w...

Страница 11: ...ing is initiated At the same time LCD screen icon lighten START BATTERY UNDER VOLTAGE WARN if the module detects that the plant DC supply has fallen below the low volts setting level a warning is init...

Страница 12: ...uence firstly it will initiate a controlled shutdown of the genset and prevent any attempt to restart the genset until the Emergency stop push button has been reset Secondly it removes the ve DC suppl...

Страница 13: ...a shutdown is initiated At the same time LCD screen flicker FAIL TO START if the engine does not fire after the pre set number of attempts has been made a shutdown will be initiated At the same time L...

Страница 14: ...upply ve Also supplies fuel start outputs 4 Fuel relay output 1 5mm Plant supply ve from pin 3 16 Amp rated 5 Start relay output 1 5mm Plant supply ve from pin 3 16 Amp rated Connect to starter starti...

Страница 15: ...secondary for C 1 5mm Connect to secondary of C monitoring CT 26 CT secondary common 1 5mm See also back install instructions 27 Gens A voltage monitoring 1 0mm Connect to Genset A output Recommend 2...

Страница 16: ...10 Mains transient delay suited for ATS automatic transfer switch P 02 Mains volt abnormal delay 0 3600 s 5 P 03 Mains under volt 30 360 V 184 When mains voltage is under than the point mains under vo...

Страница 17: ...terval time 3 60 s 10 When the engine start not successful in the second plus electric before the start of the waiting time P 12 P07 Safe run time 1 60 s 10 At this time low oil pressure high water te...

Страница 18: ...eel teeth on engine starter teeth used for starters separation condition judgment and engine speed detection see behind the installation instructions P 21 P16 Gens abnormal delay 0 20 0 s 10 0 Too hig...

Страница 19: ...shutdown frequency is active P 28 P23 High temperature shutdown 80 140 C 98 When engine temperature sensor value is large than this point and remain for 2 seconds send out shutdown alarm When the val...

Страница 20: ...is under than the point genset under warning speed is active P 35 P30 Over speed warn 0 6000 RPM 1650 When the engine speed is over than the point genset over warning speed is active P 36 P31 Gens und...

Страница 21: ...ss than this point send out warning alarm When the value is zero send out warning alarm It s suited for oil pressure sensor only P 43 P38 CT rate 5 6000 5 500 Current transformer rate P 44 P39 Full lo...

Страница 22: ...nput P 55 P50 Aux input 2 delay 0 20 0 s 2 0 P 56 P51 Aux input 3 set 0 10 3 Auxiliary warning input P 57 P52 Aux input 3 delay 0 20 0 s 2 0 P 58 P53 Aux input 4 set 0 10 6 Oil engine closed state inp...

Страница 23: ...3 SGD P73 P68 Temperature sensor custom curve setting Need to set up eight first acts of the current data set the number of items the second act to set the resistance value of the third act to set the...

Страница 24: ...r 4 Preheat control The designated programmable output relay will energize during the preheat delay timer period and also energize until the engine receive a crank success signal The preheat output is...

Страница 25: ...state of genset closed 7 Mains closed input The input state of Mains closed 8 Inhibit WTH STOP When it is active during engine running if the engine appears high temperature the engine will only send...

Страница 26: ...used with the magnetic pickup sensor and the genset voltage the purpose is to make the starter and the engine to disconnect as soon as possible 2 Magnetic pickup sensor is installed in the engine bloc...

Страница 27: ...under voltage threshold otherwise both will occur at the same time over voltage and under voltage situation d The over speed threshold must be greater than under speed threshold otherwise you will rec...

Страница 28: ...d according to save 3 When the input sensor curve X resistance must be in accordance with the order of big from small otherwise will enter errors 4 When the sensor is choosing nothing the sensor curve...

Страница 29: ...that indicates crank failure Press the Stop Reset key to make the controller resetting 6 Restore the measure that prevents the engine from crank success such as restoring the connection of fuel press...

Страница 30: ...eries Automatic Generator Module HGM6000K Series Automatic Generator Module ISSUE 2011 06 20 Version 1 7 Page 31 of 34 11 TYPICAL WIRING DIAGRAM HGM6010KC Typical wiring diagram HGM6020KC Typical wiri...

Страница 31: ...erall dimension and panel tapping dimension are given as follows 1 Battery voltage input HGM6000K series controller can be applicable to 8 35VDC battery voltage environment battery anode must be relia...

Страница 32: ...coil links DC or increase resistance and capacitance loop when extended relay coil links AC in order to prevent interference controller or other equipment 4 Alternating current input HGM6000K series c...

Страница 33: ...elevant switch and wiring of fault indicated on LCD display Check configuration of input Crank no success Check wiring of fuel solenoid Check battery supply Check wiring of the speed sensing signal Re...

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