IDP 800 Terminal Series - Hardware Guide
© SkyWave Proprietary 79 T209, Version 01
APPENDIX H
Cable Assembly Instructions
This section provides the information necessary for the Solution Provider to assemble
IDP power/interface cables for the end-user. The solder cup cable connector kit
(ST100137) ships with the terminal.
Note:
It is recommended you choose a raw cable with the following properties:
* The terminal accepts input ranges of 9 to 32 VDC. If your application
requires extended cable lengths, it is necessary to calculate the cable voltage
drop to determine if the terminal is receiving at least 9 V (with 1.7 A draw).
Large cable voltage drops may adversely affect terminal operation.
* Cable jacket and internal conductor installation rated for minimum
temperature range of -40°C to 85°C, and UV compliant where exposure to UV
is expected.
Note:
For reliable operation, shield all cables used for power and data connections to
the terminal.
Figure 60 Basic Connector Parts for Soldering Configuration
Required Tools and Materials
The following tools and materials are required to build the cable using this method:
A cable
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appropriate for the terminal’s environment
A knife
A wire stripper
Solder
A fine-tip soldering iron
A flexible high temperature silicone sealant for outdoor exposure
Cable Assembly Steps
1.
Use a knife to cut and remove the outer jacket of the cable, 12 mm maximum from
the end (Figure 61) and remove any foil shielding.
CAUTION
Be careful not to nick the wire insulation.
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For cables exposed to extreme temperatures and sun, select a cable with a thermal rating of
-40°C to +85°C and a UV resistant jacket.
Connector
Body
Back Shell and O-ring
Sealing Nut