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Skyjack Service Center

3451 Swenson Ave. St. Charles, Illinois, 60174 USA

Phone: 630-262-0005
Toll Free: 1-800-275-9522
Fax: 630-262-0006
Email: [email protected]

Parts (North America)

Toll Free: 1-800-965-4626
Toll Free Fax: 1-888-782-4825
Email: [email protected]

Parts & Service (Europe)

Unit 1 Maes Y Clawdd, Maesbury Road Industrial Estate

Oswestry, Shropshire SY10 8NN UK
Phone: +44-1691-676-235
Fax: +44-1691-676-238
Email: [email protected]

Skyjack Asia Pacific

Singapore
Phone: +65-6449-3710
Fax: +65-6449-7690
Email: [email protected]

Содержание ZB12032

Страница 1: ...MODELS ZB12032 Operating Manual ZOOM BOOM Telehandlers Part No 402286AB A September 2010...

Страница 2: ...rth America Toll Free 1 800 965 4626 Toll Free Fax 1 888 782 4825 Email parts skyjack com Parts Service Europe Unit 1 Maes Y Clawdd Maesbury Road Industrial Estate Oswestry Shropshire SY10 8NN UK Phon...

Страница 3: ...ult in minor or moderate injury It may also be used to alert against unsafe practices important IMPORTANT indicates a procedure essential for safe operation and which if not followed may result in a m...

Страница 4: ...ctions 17 2 2 Major Components 18 2 3 Major Assemblies 19 2 3 1 Frame 19 2 3 2 Cab 19 2 3 3 Boom Assembly 19 2 3 4 Attachment 19 2 4 Serial Number Nameplate 19 2 5 Component Identification 20 2 5 1 Op...

Страница 5: ...2 10 Refueling Procedure Diesel Fuel Only 49 2 11 Use of the Capacity Chart 50 2 11 1 Examples on Reading the Capacity Chart 51 2 12 Pipe Grappler Attachment Operation 52 2 12 1 Handling Loads Using...

Страница 6: ...TM Page 6 December 2007 ZB12032 Notes...

Страница 7: ...the labels on the telehandler with the labels found within this manual If any labels are damaged or missing replace them immediately Service Policy and Warranty SKYJACK warrants each new ZB series te...

Страница 8: ...ions You as a careful operator are the best insurance against an accident Therefore proper usage of this telehandler is mandatory The following pages of this manual should be read and understood compl...

Страница 9: ...ction No part of telehandler or payload should be brought closer to any energized overhead electrical conductor with nominal phase voltage rating as specified below Voltage Distance 750 to 150 000 10...

Страница 10: ...operation Stop engine and remove ignition key to prevent unauthorized use Block wheels WEAR all the protective clothing and personal safety devices issued to you or called for by job conditions DO NOT...

Страница 11: ...r is on a truck forklift or other device or vehicle If operation in areas with holes or drop offs is absolutely necessary ensure that all 4 wheels or outriggers if equipped have contact with firm surf...

Страница 12: ...position possible for the vehicle KEEP forks close to the ground when in motion to increase telehandler stability and decrease potential for injury to others When fully stopped lower forks completely...

Страница 13: ...y extended The further out the boom is extended the less load telehandler can support USE CAUTION when placing loads at high elevations and on downhill slopes BE AWARE of all obstructions while travel...

Страница 14: ...ollover protection structure ROPS Do not make any modification to this structure If damaged the cab cannot be repaired It must be replaced STUNT driving and horseplay are prohibited ALWAYS USE FRONT s...

Страница 15: ...nd one foot or one hand and two feet are in contact with the telehandler or the ground at all times during entering and exiting WARNING Operator should not use any telehandler that does not appear to...

Страница 16: ...TM Page 16 December 2007 ZB12032 Notes...

Страница 17: ...erate this telehandler without proper authorization and training Failure to avoid this hazard could result in death or serious injury 2 1 2 Operator s Responsibility for Maintenance WARNING Maintenanc...

Страница 18: ...2032 Section 2 Operation 2 2 Major Components ZB12032 Telehandler ZB12032 Telehandler Boom Assembly Pipe Grappler Attachment Attachment Tilt Cylinder Operator s Cab Front Axle and Tire Rear Axle and T...

Страница 19: ...e telehandler 2 3 3 Boom Assembly The boom is mounted on the frame and consists of two telescoping boom sections 2 3 4 Attachment The attachment is a material handling device attached to the boom The...

Страница 20: ...tment Ride Control Adjustment Fore Aft Lock Lever Seat The telehandler seat is equipped with devices which allow for the adjustment of seat height and distance from the controls Adjust the seat so tha...

Страница 21: ...heel Turn the steering wheel to the left or right to steer the telehandler in the corresponding direction Three steering modes are available refer to Section 2 9 4 6 Heater Fan Switch If Equipped This...

Страница 22: ...d hold right side switch while pulling joystick backward To close secondary clamp press and hold right side switch while pushing joystick forward 9 Light Switches If Equipped These switches turn light...

Страница 23: ...rake Select rocker switch backward position when operating on a slope While in this position the transmission will remain in gear 18 Steer Mode Switch This switch has three positions to allow selectio...

Страница 24: ...isplays level of fuel in fuel tank 24 Transmission Oil Temperature Gauge This gauge displays transmission oil temperature 25 Parking Brake Indicator Light This light indicates parking brake switch is...

Страница 25: ...e IMPORTANT The operator must understand and follow the step by step instructions to test all telehandler functions The operator should make a copy of the Operator s Checklist see Table 2 6 and fill o...

Страница 26: ...o also inspect all switches electrical and hydraulic components 2 7 1 Labels Refer to the labels section in this manual and determine that all labels are in place and are legible 2 7 2 Electrical Main...

Страница 27: ...ver inflated tire can explode and may cause death or serious injury Check all tire treads and sidewalls for cuts cracks punctures and unusual wear Check each wheel for damage and cracked welds Check e...

Страница 28: ...cleaning tool or wire brush 3 Ensure all battery connections are tight 4 If applicable check battery fluid level If plates are not covered by at least 1 2 13 mm of solution add distilled or demineral...

Страница 29: ...or serious injury DANGER Enginefuelsarecombustible Inspectthe telehandler in an open well ventilated area away from heaters sparks and flames Always have an approved fire extinguisher within easy reac...

Страница 30: ...minimum and maximum marks on the sight glass Add oil as needed Hydraulic Return Filter Ensure filter element is secure Ensure there are no signs of leakage or visible damage 2 7 9 Boom Ensure there a...

Страница 31: ...age Ensure attachment is properly positioned and secured refer to Section 2 12 for attachments 2 7 12 Grease Points Maintaining properly greased components is essential for good performance and servic...

Страница 32: ...nders top and bottom outrigger pins slave cylinders top and bottom 3 Using a creeper slide under the frame to locate grease fittings and pump grease in the following drive shaft U joint front and rear...

Страница 33: ...d other important documentation are enclosed in manual storage box Ensure manual is legible and in good condition Always return manual to the manual storage box after use Operator s Cab Controls WARNI...

Страница 34: ...tests again before putting telehandler into service Prior to performing function tests be sure to read and understand Section 2 9 Start Operation WARNING Ensure there are no personnel or obstructions...

Страница 35: ...backward Result The reverse alarm should sound and reverse light if equipped should turn on Test Lights If Equipped 1 Use a spotter to check if all the lights are working well The spotter should maint...

Страница 36: ...r should stop 7 Shift transmission lever backward and release the service brake pedal slowly Result Telehandler should move backward 8 Depress service brake pedal slowly Result Telehandler should stop...

Страница 37: ...rd Result Telehandler should move in the chosen direction producing a turning circle with front wheels pointing in the opposite direction to the rear wheels 6 Steer the telehandler straight ahead unti...

Страница 38: ...ect rocker switch to backward position for crab steering 13 Turn the steering wheel to the left or right and drive forward Result Telehandler should move in the chosen direction with both front and re...

Страница 39: ...ed motion is clear 2 Ensure parking brake switch is off 3 Drive the telehandler on a slope 4 Depress service brake pedal slowly until telehandler stops 5 Select parking brake rocker switch to on posit...

Страница 40: ...extend and boom extension indicators are visible 4 Tilt attachment forward by pressing and holding the thumb button while moving joystick forward Result Attachment should tilt forward 5 Tilt attachme...

Страница 41: ...level Test Frame Level Lock 1 Ensure parking brake switch is on 2 Raise boom above 45 boom angle and attempt leveling the frame to the right or to the left Result Frame level lock light should illumi...

Страница 42: ...elehandler wind and weather conditions the presence of unauthorized personnel other possible unsafe conditions WARNING Anoperatorshouldnotuseanytelehandler that does not appear to be working properly...

Страница 43: ...eed Twist the transmission hand grip to select higher gear until the desired speed is reached 5 Select appropriate gear for the task being performed Select lower gear when transporting load traveling...

Страница 44: ...over steering NOTE Loss of electrical power will allow front steering only Figure 2 7 Front Steering Crab Steer The crab steer is used for maneuvering into tight spots Figure 2 8 Crab Steering 2 9 5...

Страница 45: ...he load behind front face of the tires Never drive the telehandler with the boom raised Avoid panic braking Apply brakes smoothly for a controlled stop to prevent toppling the load Ensure not to excee...

Страница 46: ...arning flags during the day and flares or flashing lights at night 1 Position telehandler on a firm and level surface WARNING Always engage parking brake before leaving the cab 2 Engage parking brake...

Страница 47: ...flame and other sources of ignition authorized by your employer and supervisor To minimize possible static electricity fires ensure filler nozzle touches rim of filler opening to aid the dissipation...

Страница 48: ...e capacity chart is for the specific telehandler model and attachment 2 Determine the weight of the load to be lifted 3 Determine the height where the load is to be picked or placed 4 Determine the re...

Страница 49: ...capacity regions the smaller of the two capacity values must be used Note The is a sample capacity chart only DO NOT use this capacity chart Use chart inside cab Fig 2 11 Capacity Chart Examples Exam...

Страница 50: ...e load and both primary and secondary clamps open 3 Insert forks under center of the load and raise it 5 to 10 inches 4 Tilt forks backwards IMPORTANT Ensure that the load rests completely against the...

Страница 51: ...must be sealed during transport 2 13 1 Loading and Tie down Ensure telehandler is level prior to loading 1 Fully lower and retract boom and raise outriggers 2 if equipped Ensure ramps are correctly po...

Страница 52: ...quipped 1 enough so that front tie down points are fully accessible Carefully fasten tow chains to tie down points on 2 either front or rear of telehandler frame Remove chocks from wheels 3 Enter cab...

Страница 53: ...id heater 3 Service and park brake activated transmission disconnect 3 ROPS FOPS operator compartment 3 Anti freeze 3 4 wheel drive 3 External rear view mirrors 3 Automatically activated spring parkin...

Страница 54: ...height 32 ft 9 75 m Maximum forward reach 16 ft 10 in 5 13 m Curb weight standard machine with open cab 27 820 lbs 12 619 kg Maximum capacity 10 000 lbs 4 535 Kg Wheelbase 120 in 305 cm Gradeability 8...

Страница 55: ...e originally supplied with this equipment can adversely affect stability Therefore replace tires only with the exact original Skyjack approved type Failure to operate with matched approved tires in go...

Страница 56: ...ed Water Engine T r a n s m i s s i o n Type ATF Dexron III Capacity 6 3 gal 24 L T r a n s m i s s i o n A x l e s Differential SAE 80W 90 GL 5 and 1 0 Liter of Friction modifier FM7099 per axle Plan...

Страница 57: ...ter A 220B Engine Coolant A Muffler and Exhaust A Engine Compartment A Engine Oil Level A Fuel Leaks A Hydraulic Pump A Belts A Fuel Tank A Hydraulic Tank A Hydraulic Oil A Hydraulic Return Filter A B...

Страница 58: ...Driving and Service Brake Functions Steer Cylinder Assembly Test Steering Frame Test Frame Level Lock Wheel Tire Assembly Test Accelerator Pedal Hydraulic Test Boom and Attachment Functions Cylinders...

Страница 59: ...Warning Identifies load suspension location on forks 2 B C D E F Boom Extension Indicate the extension of the boom 3 GREASE GREASE DEC 005R Grease Grease point 4 ZoomBoom Zoom Boom logo 5 12032 Model...

Страница 60: ...n 1 12032 Model Number Product Identifier Model number will vary may not be as shown 2 DEC 101 GREASE INSIDE Grease Inside Grease points 3 Skyjack Logo Small Skyjack logo black 4 DEC 005L GREASE Greas...

Страница 61: ...ety precautions when filling tires DEC 007 Tire Pressure Warning Maintain correct tire pressure 6 Tire Pressure Inflate tires to 80 psi maximum 7 A TTENTION TORQUE PER SEQUENCE 50 100 FT LBS DRY AND T...

Страница 62: ...BS DRY AND THEN PER SEQUENCE 450 500 FT LBS DRY 1 2 10 9 3 4 5 6 7 8 DEC 304 Torque sequence and values Indicates torque sequence and torque values 4 Skyjack Logo Skyjack logo black 5 Turbo Turbo Tele...

Страница 63: ...INS RECOMMENDED ETHYLENE GLYCOL COOLANT AND WATER NEVER DILUTE THE COOLANT OR THE LIFE OF THE ENGINE MAY BE SERIOUSLY SHORTENED CHECK OR ADD COOLANT AT THE RESERVE TANK NOT THE RADIATOR CUMMINS ENGINE...

Страница 64: ...L ONLY Diesel Fuel Only Refill fuel tank with diesel fuel only 2 HYDRAULIC OIL ALL WEATHER TYPE SEE OPERATORS SERVICE MANUAL DEC 009 Hydraulic Oil Refill Hydraulic oil tank with all weather type hydra...

Страница 65: ...AKES Pedal Response Clean Mud and Debris from Brake Pedal Assembly ELECTRICAL All Exposed Wiring Proper Operation of All Gauges Charging System Ammeter Voltmeter ENGINE Hoses Belts Fluid Levels Leaks...

Страница 66: ...IN E Hoses Belts Fluid Levels Leaks TIRES Gouges cuts puncture s 13 00 and 14 00 X24 Grader Lug 65 PSI Unloade d Rims Examine for Cracks Distortio n Lock Ring Assembl y OPER ATING INSTR UCTIO NS Centr...

Страница 67: ...Telehandler is equipped with a back up alarm 6 DEC 013A WARNING No Riders No Riders Warning Absolutely no riders on telehandler IMPORTANT THIS VEHICLE IS EQUIPPED WITH A CUMMINS QSB ELECTRONIC ENGINE...

Страница 68: ...DAMAGE FOLLOW PROCEDURE BELOW VEHICLE BATTERY DISCONNECTION 1 Ensure the Keyswitch has been OFF for at least 1 Minute 2 Disconnect the POSITIVE Battery Cable 3 Disconnect the NEGATIVE Battery Cable BA...

Страница 69: ...TM Page 72 December 2007 ZB12032 Notes...

Страница 70: ...TM ZB12032 December 2007 Page 73 Notes...

Страница 71: ...TM Page 74 December 2007 ZB12032 Notes...

Страница 72: ...the State of California to cause cancer birth defects and other reproductive harm Battery posts terminals and related accessories contain lead and lead com pounds chemicals known to the State of Cali...

Страница 73: ...Reliable lift solutions by people who care www skyjack com...

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