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MAINTENANCE

GTTZ10EJ Operation Manual

9-3

MAINTENANCE SCHEDULE

Components

Intervals

Daily

Every 500h

or 6 months

Every 1000h

or annually

Every 2000h

or bi-

annually

Every 5000h

or 5 years

Every

10000h or 10

years

Boom lower limit
switch

Level sensor

Angle sensors (-
wheel support and
jib boom)

Load sensing
system

Hydraulic and electrical components

Hydraulic oil

Hydraulic tank

1, 2, 3, 4

Hydraulic cylinders

1, 2, 3

Hand pump

1, 2, 3

Hydraulic filters

1, 2, 3

Hydraulic hoses &
fittings

1, 2, 3

Power unit

1, 2, 3

Electrical wiring

1, 2

Battery

1, 2, 5

Overall machine components

Structural parts

1, 2

Welds

Pins and retaining
pins

1, 2

Wear pads and
shims

2, 6

Bearings

2, 6

Housing and
covers

1, 2

Operation/
maintenance/parts
manuals

Decals and
nameplate

Содержание GTTZ10EJ

Страница 1: ...GTTZ10EJ ML10EJ ML340EJ Operation Manual Part No 509002100002 Rev A Nov 2020 G T JZ 0608E 2132E G T JZ 0808E 2732E G T JZ 0808E 2732E G T JZ 0808E 2732E PRODU C T MAN U AL...

Страница 2: ......

Страница 3: ...are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your v...

Страница 4: ...ast Jinzhou Avenue Ningxiang High tech Industrial Park Changsha Hunan China Zip Code 410600 Copyright Hunan Sinoboom Intelligent Equipment Co Ltd All Rights Reserved The final interpretation right of...

Страница 5: ...TTZ10EJ ML10EJ ML340EJ From 0900200110 to present NOTE Product model is applied in product nameplate for distinction of products of different main parameters Product trade identification is applied in...

Страница 6: ...This Page Intentionally Left Blank...

Страница 7: ...ers the basic parts information of one or more products Therefore please use this manual according to your needs If you find problems in the manual or have suggestions for improve ment feel free to sh...

Страница 8: ...This Page Intentionally Left Blank...

Страница 9: ...the Battery level 5 3 6 Pre operation Function Test 6 1 Preparing for a Pre operation Func tion Test 6 1 Ground Controls 6 1 Platform Controls 6 4 Testing the Drive Speed 6 8 Testing the Emergency Low...

Страница 10: ...Nov 2020 ii GTTZ10EJ Operation Manual Appendix 2 Prepare the Work Record Before Delivery A 3 Appendix 3 Maintenance Inspection Report A 5...

Страница 11: ...or is responsible for reading understanding and implementing the operation and safety procedures in this manual and for following the manufacturer s instructions before beginning any work Read underst...

Страница 12: ...Nov 2020 iv GTTZ10EJ Operation Manual This Page Intentionally Left Blank...

Страница 13: ...und clearance pothole guard deployed 0 02 m 0 79in Tire size diameter width type 406 127mm solid 16 5in solid Platform dimension L W H 0 99m 0 7m 1 1m 39 27 5 43in PERFORMANCE PARAMETERS Platform rate...

Страница 14: ...sure against ground 1180 KPa 171 Psi ENVIRONMENT REQUIREMENT Max allowable wind speed indoor outdoor 0 m s indoor 12 5 m s outdoor 0 mph indoor 28 mph outdoor Max allowable altitude 1000 m 3281 ft All...

Страница 15: ...MACHINE SPECIFICATIONS GTTZ10EJ Operation Manual 1 3 Nov 2020 Chart of motion Figure 1 1 Chart of motion...

Страница 16: ...Nov 2020 1 4 GTTZ10EJ Operation Manual This Page Intentionally Left Blank MACHINE SPECIFICATIONS...

Страница 17: ...GTTZ10EJ Operation Manual 2 1 Nov 2020 2 MACHINE COMPONENTS Figure 2 1 18 19 20 17 12 14 13 8 7 6 5 10 4 2 3 15 16 1 11 9 24 23 22 21 25...

Страница 18: ...ast section 4 14 Turntable cover RH 23 Slewing unit 6 Mast section 3 15 Power disconnect switch 24 Steer cylinder 7 Mast section 2 16 Charger plug cable 25 Chassis 8 Mast section 1 17 Steering front w...

Страница 19: ...ot avoided could result in minor or moderate injury NOTICE Indicates a situation that can cause damage to the engine personal property and or the environment or cause the equipment to operate improper...

Страница 20: ...achine is on solid level ground Select only the low speed when driving the machine on a slope Do not use the tilt alarm as a level indicator The tilt alarm on the platform will sound only if the machi...

Страница 21: ...are in good condition the slotted nuts tightened and the cotter pins complete Do not use a battery that weighs less than the original one 30kg 66 lb and do not remove or modify the counterweight or o...

Страница 22: ...Do not lift the platform when the wind speed exceeds 12 5 m s 18 mph If the wind speed exceeds 12 5 m s 18 mph after the platform is lifted fold the platform and do not continue to operate the machine...

Страница 23: ...Gradeability means the maximum allowable tilt angle of the machine when it is on solid ground and the platform is only capable of carrying one person As the weight of the machine s platform increases...

Страница 24: ...nd do not remove or modify the counterweight or other parts inside the battery box The battery not only provides power it also serves as a counterweight The battery is vital to maintaining the stabili...

Страница 25: ...sight and the presence of blind spots when moving or operating the machine The non staff must maintain a minimum of 2m 6 6ft distance from the machine while it is travelling or swinging When the work...

Страница 26: ...er on the ground to operate the machine Maintain proper distance between operator machine and fixed object EXPLOSION AND FIRE HAZARDS EXPLOSION AND FIRE HAZARDS Do not use the machine or charge the ba...

Страница 27: ...nerate explosive mixtures of hydrogen and oxygen gases Keep any device that may cause sparks or flames including cigarettes smoking materials away from the battery to prevent explosion Do not touch th...

Страница 28: ...ways ensure you read and understand all operation and maintenance requirements in this manual and the Main tenance Manual WELDING HAZARDS Comply with the welder manufac turer s recommendations for pr...

Страница 29: ...SAFETY GTTZ10EJ Operation Manual 3 11 Nov 2020 NOTICE After using the machine the power disconnect switch must be turned off...

Страница 30: ...Nov 2020 3 12 GTTZ10EJ Operation Manual This Page Intentionally Left Blank SAFETY...

Страница 31: ...he work site Check the safety decals name plate on the machine Only use the machine according to the instructions in this manual and for its intended purpose During the jobsite inspection the operator...

Страница 32: ...Nov 2020 4 2 GTTZ10EJ Operation Manual This Page Intentionally Left Blank JOBSITE INSPECTION...

Страница 33: ...out the prior written permission of the manufacturer If an additional device is installed on the platform or guardrail for placing tools or other materials this will increase the platform weight and s...

Страница 34: ...ructure and welding cracks Nuts bolts and other fasteners NOTICE If damaged parts incorrect installation or missing parts are discovered please replace immediately and install correctly if the fastene...

Страница 35: ...t the emergency stop buttons at ground and platform controls to the ON position 2 Turn the key switch at ground controls to Platoform 3 The battery level is indicated on the display of plaform control...

Страница 36: ...Nov 2020 5 4 GTTZ10EJ Operation Manual This Page Intentionally Left Blank PRE OPERATION INSPECTION...

Страница 37: ...the machine Only use the machine according to the instructions in this manual and for its intended purpose Conducting a pre operation function test helps you dis cover potential problems before you s...

Страница 38: ...om up down function button 2 Mast up down function button 7 Key switch ground platform control select switch 12 Up rotate left control button 3 Turntable rotate function button 8 Platform control posi...

Страница 39: ...round platform control select switch 1 Turn the key switch at ground controls to the ground control position all functions shall operate only at the ground controls the platform controls is inoperativ...

Страница 40: ...the enable button and the down rotate right control button the turntable should rotate right Jib boom up down 1 Push the jib boom up down function button 2 Simultaneously press and hold the enable bu...

Страница 41: ...n 9 Drive reverse lower direction arrow 2 Joystick 6 Horn button 10 Display 3 Rocker switch for turntable rotate left wheel steer left functions 7 Emergency stop button 11 Drive function button 4 Rock...

Страница 42: ...er the platform is clear of persons or obstructions Preparation 1 Turn the key switch at ground controls to the platform control position 2 Pull out the emergency stop buttons at ground and platform c...

Страница 43: ...r switch on top of the joystick the turntable should rotate counterclockwise Jib boom up down 1 Push the jib boom lift function button 2 Press and hold the enable button on the joystick slowly deflect...

Страница 44: ...max drive speed is achieved and the front wheels reach the first line start the time counting 11 When the front wheels reach the second line stop the time counting and slowly bring the machine to a st...

Страница 45: ...Place a wooden block under the protive plate The wooden block measures 50mm 100mm 50mm 2in 4in 2in 9 Press and hold the enable button on the joystick and slowly deflect forward the joystick to raise...

Страница 46: ...The wooden block dimesion L W H is 150 100 43mm 5 9 3 9 1 7in With the machine in stowed position drive the machine on the blocks the alarm should not sound 11 Raise the mast until the lower limit swi...

Страница 47: ...ing to the instructions in this manual and for its intended purpose This section provides specific instructions for all the as pects of machine operation The operator is responsible for following all...

Страница 48: ...E Figure 7 1 Position of least forward stability 1 Mast fully raised 2 Jib boom horizontal 3 Turntable rotated 90 4 The machine will tip over in the direction as indicated by the arrow if overloaded o...

Страница 49: ...overloaded or operated beyond the limits of the maximum operating slope EMERGENCY STOP Push in the emergency stop button at the platform or ground controls to OFF position all machine functions will n...

Страница 50: ...be used to stablize the machine from motion When the platform or jib boom is caught overhead If the platform or jib boom becomes jammed or snagged in overhead structures or equipment rescue all peopl...

Страница 51: ...own the machine should steer left EMERGENCY TOWING DRAGGING UNSAFE OPERATION HAZARD Unless in case of emergency situations machine malfunction power loss or loading unloading it is strictly prohibited...

Страница 52: ...en the bolts to disengage the brake from the drive motor 6 Repeat the procedure above to the other wheel reducer After the both brakes are disengaged from the drive motors the machine is all set for t...

Страница 53: ...ly add enough distilled water to cover the plate Never overfill dur ing charging 4 Install the ventilation cover 5 Connect the lead acid battery charger to the grounded AC circuit 6 The charger indica...

Страница 54: ...8 GTTZ10EJ Operation Manual OPERATING THE MACHINE Figure 7 9 3 Slope grade H L x 100 NOTICE The machine must not drive for over 2min on the maximum permissible slope grade to prevent the tires runnin...

Страница 55: ...nto the transport vehicle ensure that the slope is within the limit of the machine gradeability refer to 1 Machine Specifications page 1 1 Be sure the machine is on a level surface or secured before r...

Страница 56: ...hine by crane 1 The machine must be in stowed position while lifting the machine with a crane 2 Ensure the boom is positioned in the same direction as the chassis travels 3 Remove all loose parts of t...

Страница 57: ...r trailer 1 Keep the machine in stowed position 2 Turn the key switch at the ground controls to OFF position and remove the key 3 Remove all loose or insecure parts 4 Ensure the rope or belt is of suf...

Страница 58: ...Nov 2020 8 4 GTTZ10EJ Operation Manual TRANSPORTING AND LIFTING THE MACHINE Figure 8 3...

Страница 59: ...While maintaining the machine replace any parts on the machine using the same parts or the same parts of the original machine Unless otherwise specified perform all maintenance procedures according to...

Страница 60: ...el support 1 2 6 Steer cylinder 1 2 3 Slewing bearing 1 2 6 9 Slewing motor 1 2 3 6 Mast boom components Steel cable 1 2 13 8 Chain 1 2 6 11 13 8 Mast sections 1 2 9 11 Wear pads 1 2 11 Platform compo...

Страница 61: ...jib boom 10 Load sensing system 10 Hydraulic and electrical components Hydraulic oil 4 8 Hydraulic tank 1 2 3 4 7 Hydraulic cylinders 1 2 3 10 14 Hand pump 1 2 3 10 Hydraulic filters 1 2 3 8 Hydrauli...

Страница 62: ...a pre delivery inspection could reveal potential problems with the machine before you be gin putting the machine into service 3 Never use a damaged or malfunctioning machine Tag the machine and do no...

Страница 63: ...complete mark the appropriate box 4 If any inspection results are NO the machine must be stopped and re inspected after repair is completed and check in the box marked REPAIRED Select the appropriate...

Страница 64: ...components Inspect tires rims and fasteners Electrical and hydraulic systems Inspect hydraulic filter elements Every 6 months or 500h of operation YES Machine is in Good Condition NO Machine Has Dama...

Страница 65: ...ct the battery Replace hydraulic filter elements Bi annually or every 2000h of operation YES Machine is in Good Condition NO Machine Has Damage or Malfunction REPAIRED Machine Has Been Repaired Proble...

Страница 66: ...Nov 2020 9 8 GTTZ10EJ Operation Manual MAINTENANCE MAINTENANCE INSPECTION REPORT Inspector signature Inspector date Inspector title Inspector company...

Страница 67: ...lvent based cleaners which can damage safety label materials Do not operate machines without decals nameplates UNSAFE OPERATION HAZARD All safety decals must be legible to alert personnel of safety ha...

Страница 68: ...Nov 2020 10 2 GTTZ10EJ Operation Manual DECALS NAMEPLATES INSPECTION DECALS NAMEPLATES GB...

Страница 69: ...res 1 15 216060000004 Decal Caution tape 50mm wide 2 16 215050000012 Blind rivet 4 8 ZnD GB T 12618 2 4 17 109002100004 Nameplate GB 1 18 109002100012 Decal Charge voltage 1 19 101056103002 Decal Main...

Страница 70: ...Nov 2020 10 4 GTTZ10EJ Operation Manual DECALS NAMEPLATES INSPECTION No Part No Description Qty Remarks 36 109002103012 Decal Brake release 1 37 101014100036 Decal Warranty 1...

Страница 71: ...DECALS NAMEPLATES INSPECTION GTTZ10EJ Operation Manual 10 5 Nov 2020 DECALS NAMEPLATES CE METRIC...

Страница 72: ...14 Decal No smoking or fires 1 15 216060000004 Decal Caution tape 50mm wide 2 16 215050000012 Blind rivet 4 8 ZnD GB T 12618 2 4 17 109002100018 Nameplate CE 1 18 109002100012 Decal Charge voltage 1 1...

Страница 73: ...DECALS NAMEPLATES INSPECTION GTTZ10EJ Operation Manual 10 7 Nov 2020 No Part No Description Qty Remarks 35 109002103011 Decal Steel cable repair 1 36 109002103012 Decal Brake release 1...

Страница 74: ...Nov 2020 10 8 GTTZ10EJ Operation Manual DECALS NAMEPLATES INSPECTION DECALS NAMEPLATES CE IMPERIAL...

Страница 75: ...014 Decal No smoking or fires 1 15 216060000004 Decal Caution tape 50mm wide 2 16 215050000012 Blind rivet 4 8 ZnD GB T 12618 2 4 17 109002100018 Nameplate CE 1 18 109002100012 Decal Charge voltage 1...

Страница 76: ...Nov 2020 10 10 GTTZ10EJ Operation Manual DECALS NAMEPLATES INSPECTION No Part No Description Qty Remarks 35 109002103011 Decal Steel cable repair 1 36 109002103012 Decal Brake release 1...

Страница 77: ...DECALS NAMEPLATES INSPECTION GTTZ10EJ Operation Manual 10 11 Nov 2020 DECALS NAMEPLATES ANSI...

Страница 78: ...ires 1 15 216060000004 Decal Caution tape 50mm wide 2 16 215050000012 Blind rivet 4 8 ZnD GB T 12618 2 4 17 109002103001 Nameplate ANSI 1 18 109002100012 Decal Charge voltage 1 19 101016100031 Decal M...

Страница 79: ...DECALS NAMEPLATES INSPECTION GTTZ10EJ Operation Manual 10 13 Nov 2020 No Part No Description Qty Remarks 36 109002103012 Decal Brake release 1 37 101040103015 Decal Annual inspection 1...

Страница 80: ...Nov 2020 10 14 GTTZ10EJ Operation Manual This Page Intentionally Left Blank DECALS NAMEPLATES INSPECTION...

Страница 81: ...ition Hydraulic oil level high position Temperature Replace with tires of the same specifications Only trained maintenance personnel can access the bulkhead Electrocution hazards on platform Electrocu...

Страница 82: ...atform Fall hazards Never climb on boom Platfrom capacity Platform up down Max platform height For indoor use For outdoor use Side force Electrocution hazards Wear protective clothing and glasses Batt...

Страница 83: ...l Inspection Machine Buyer Renter Inspector Signature Inspector Title Inspector Company NOTE 1 Prepare the machine before delivery which includes performing a pre delivery inspection following mainte...

Страница 84: ...Nov 2020 A 4 GTTZ10EJ Operation Manual This Page Intentionally Left Blank DECALS NAMEPLATES INSPECTION...

Страница 85: ...vel Inspect battery level Functions and controls Inspect ground controls Inspect platform controls Inspect emergency lowering Inspect drive speed Inspect pothole protection Inpsect tilt protection Inp...

Страница 86: ...heel support Lubricate slewing bearing Inspect tires rims and fasteners Inspect slewing bearing bolts Mast boom components Lubricate chains Electrical and hydraulic systems Inspect hydraulic cylinder...

Страница 87: ...aired Problem Description Electrical and hydraulic systems Replace hydaulic oil Every 5 years or 5000h of operation YES Machine is in Good Condition NO Machine Has Damage or Malfunction REPAIRED Machi...

Страница 88: ...d 50 358 Clarendon St South Melbourne VIC 3205 Australia E mail au sinoboom com 112 Robinson Road 03 01 Robinson 112 Singapore 068902 Hunan Sinoboom Intelligent Equipment Co Ltd No 128 East Jinzhou Av...

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