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Page 56

7. MAINTENANCE AND REPLACEMENT

7.1 ROUTINE MAINTENANCE

Maintenance and repair shall be performed only by qualified mechanical and

electrical maintenance personnel in accordance with instructions provided in

the manuals.

Routine maintenance and inspection of Cycraft should be carried out to ensure safe
operation and longevity of the machine. Contact your distributor or the manufacturer
for any instructions beyond those given in the manuals and for any questions
regarding maintenance and repair procedures.

Routine Maintenance and Frequency:

Frequency

Maintenance Activity

Daily

Verify that all the safety sensors (floor sensor, photo sensor, motion
stop switch) are working properly. If any malfunction is found, repair
it before accepting players.

Daily

Check the system for abnormal noise and vibrations. There should
not be screeching, grinding, or rattling noises which can indicate
loose bolts or abnormally rubbing of parts. If such suspected noises
are heard, verify the source and repair or replace as necessary.
Inspect bolts and connections and the integrity of the mechanical
system as described below.

Weekly

Verify that all the bolts connecting the outer frame, actuators and
cabin are not loose according to the procedure described in the next
section. Tighten if necessary.

Weekly

Verify that the snap rings in each of the universal joints are lodged in
their grooves correctly according to the procedure described in the
next section. The snap ring must be set securely in place.

Monthly

Check all weld areas of the frame and actuator described in the next
section for cracks or other damage. None is acceptable.

Monthly

Check the actuator drive belt for indication of tears, cracks, or other
damage. Exchange immediately if any damage is found.

Monthly

Clean the MSCU air filters and fan.

Every 6 Months Lubricate the actuators with grease provided by manufacturer or

equivalent.

Every 18
Months

Lubricate the joints with grease provided by manufacturer or
equivalent

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Содержание Cycraft

Страница 1: ...ctly read this manual carefully After reading this manual be sure to keep it available nearby the product or somewhere convenient so that it can be referred to whenever necessary When transporting or reselling this product be sure to attach this manual to the product 2003 Simuline Inc ...

Страница 2: ... potential hazards the terms of DANGER WARNING CAUTION etc are used Be sure to understand the contents of the displays before reading the text Indicates that mishandling the product by disregarding the instructions can cause severe injury Indicates that mishandling the product by disregarding the instructions can cause a slightly hazardous situation that can result in light personal injury and or ...

Страница 3: ...ff some components retain high tension voltage Only qualified service engineers should perform monitor repair and replacement Be sure to adjust the monitor properly Do not operate the product with on screen flickering or blurring unadjusted Using the product with the monitor not properly adjusted may cause dizziness or a headache to an operator a player or the customers Specification changes remov...

Страница 4: ...ctions DEFINITION OF PERSONNEL IN THIS MANUAL Non technical personnel who do not have technical knowledge and expertise should refrain from performing such work that this manual requires the arcade maintenance personnel or a serviceman to carry out or work which is not explained in this manual Failing to comply with this instruction can cause severe accidents such as electric shock Ensure that the...

Страница 5: ...lities and shops where arcade amusement game machines are installed l Gallery Persons who are onlookers near the games at facilities and shops where arcade amusement game machines are installed REVISION RECORDS Language English Rev 1 2 Modified Date December 2003 gb sk esk O S Version 1 64 Game Version BGD0 PLACE TO BE CONTACTED For necessary repairs and parts contact the Distributor whom you purc...

Страница 6: ... REQUIREMENTS 5 1 1 ENVIRONMENT REQUIREMENTS 5 1 2 ELECTRICAL REQUIREMENTS 5 2 EQUIPMENT REQUIRED FOR INSTALLATION 5 3 STEPS FOR INSTALLATION 5 4 SECURING IN PLACE LEG ADJUSTER ADJUSTMENT 5 5 CONNECTING THE HEAVE ACTUATOR 5 6 CONNECTING THE SAFETY LINK 5 7 ASSEMBLING THE FLOOR SENSOR PLATES 5 8 SETTING THE PHOTO SENSORS 5 9 COIN MECHANISM INSTALLATION 5 10 CONNECTING THE ELECTRIC POWER SOURCE 5 11...

Страница 7: ... CONFIGURATION 6 7 GAME PLAY OPERATION 7 MAINTENANCE INSPECTION INSTRUCTION 7 1 ROUTINE MAINTENANCE 7 2 INSPECTION OF CRITICAL BOLTS AND CONNECTIONS 7 3 VERIFICATION OF SNAP RINGS 7 4 CHECKING WELD CONDITION 7 5 CHECKING THE ACTUATOR DRIVE BELT 7 6 CLEANING THE MSCU AIR FILTERS AND FAN 7 7 LUBRICATING THE ACTUATORS 7 8 LUBRICATING THE JOINTS 8 SERVICE REPLACEMENT INSTRUCTION 8 1 EXCHANGING THE COM...

Страница 8: ...Page 8 1 PRODUCT SPECIFICATIONS 1 1 GENERAL SPECIFICATIONS 2150 mm 2870 mm Approximately 2200 mm When the cabin is at the power on position 2900 mm 1000 mm 4050 mm ...

Страница 9: ...ion actuation system used in Cycraft is a very unique high tech system that distinguishes Cycraft from other simulator products The motion system has the following special features l Fully electric motion system The actuators are fully Electrical no hydraulics making it superior in terms of maintainability and transportability l Patented inverted configuration virtual 5 DOF system The motion actua...

Страница 10: ...he controllers are in turn connected to the motion controller board which generates the commands for each actuator via high speed industrial Control Area Network CAN cable During the game the game computer regularly sends the attitude data and other dynamic properties data in real time to the motion control computer The motion board then calculates in real time the motion necessary to give the pas...

Страница 11: ... Control Board 2 Servo Control Board 1 Motion Computer 3 x Boards Flash Rom Fitted Sega Game System NAOMI 2 or Triforce Dimm Bd GD Rom Drive I O Bd PSU Game Monitor Audio System Handle Pedal SYSTEM DIAGRAM OF CYCRAFT LAN cable I O Board Toshiba Mitsubishi ...

Страница 12: ...ill be tripped and motion stopped Motion resumes 3 seconds after the obstacle is removed l Floor Sensor The floor plate beneath the cabin seat is a pressure sensor which activates when stepped on It is guaranteed to detect pressures above 20 kg Activation of the floor sensor will stop the Cycraft motion as with the photo sensors described above Motion will re activate 3 seconds after the pressure ...

Страница 13: ...cker arm functions to prevent a free fall of the cabin in case the heave actuator is broken off from the rocker arm The two rocker arm bearings and center shaft of the rocker arm is designed such that even if one of the bearings comes loose the shaft will be held up by the frame to prevent a fall The cabin is suspended by three universal joints central joint and two joints connecting to the actuat...

Страница 14: ...racket B 690 mm 1 ea Pushbutton Lamp 2 ea 12 Fence Holding Bracket C 550 mm 1 ea Grease Gun 1 ea 13 Gate Door R 1 ea Grease 400g 14 Gate Door L 1 ea Paint Red 200ml 15 Fence Pole A A Type 4 ea Fence U Bracket 2 ea 16 Fence Pole B B Type 2 ea SUS Wrench Bolt M6x10L 2 ea 17 Fence Pole C C Type 3 ea SUS Wrench Bolt M6x25L 2 ea 18 Wire Mesh 1200 mm 6 ea SUS Nut M6 2 ea 1800 mm 2 ea Count Sink Head Bol...

Страница 15: ...ts etc on the external surfaces of the product l Are castors and leg adjusters present and undamaged l Do the power supply voltage and frequency requirements match with the local supply l Are all wiring connectors correctly and securely connected Unless connected in the correct direction connector connections cannot be made successfully Do not insert connectors forcibly l Are all IC s of each IC b...

Страница 16: ...Page 16 3 NAMES OF MAJOR PARTS 18 11 12 13 14 15 16 17 28 ...

Страница 17: ...he cabin creates heave motion 4 Motion System Cabinet Unit MSCU Houses all the control electronics and electrical components 5 Coin Chute Tower Carries the coin chute mechanism 6 Motion Stop Switch Pressing this button will stop the simulator motion but game play will continue Motion resumes 3 seconds after the switch is released This button can be used in case of emergency when motion must be sto...

Страница 18: ...ivated 16 Safety Link Safety link connected to the rocker arm 17 Heave Actuator Joint 18 Rocker Arm Tilts up and down to create heave motion 19 Start Button Begins the game after coin is inserted 20 View Button Changes the driver s view perspective during play 21 Game Stop Button Terminates the game and lowers the cabin to the initial position 22 Video Control Buttons Removing this cover exposes t...

Страница 19: ... casters already installed to roll the machine to destination location 4 Socket wrench Extension bar Over 200 mm 1 Attaching the rear casters 5 Wrench 1 Adjusting the level of casters 6 Philips type screwdriver 1 Loosening and securing truss bolts 7 Bolt Hex head M12 x 35 L 6 Attaching the casters 4 2 UNLOADING AND OPENING THE CRATE 1 When unloading the crate from the container or truck it is reco...

Страница 20: ...ible 2 Insert forklift from the rear of Cycraft or from the side DO NOT INSERT FORKS FROM THE FRONT SIDE When inserting forks from the side make sure the forks are positioned to enter the cutoff sections in order to ensure Cycraft does not tip over Insert forks fully until the tips are visible on the other side DO NOT INSERT FORKS FROM THE FRONT SIDE Fork Lift Insert Mark ...

Страница 21: ...eneath the cabin 4 Adjust the heights of the wheels by rotating the nut on top of each wheel using wrench until Cycraft is raised sufficiently for transport Then carefully roll Cycraft to its destination location After Cycraft is positioned in it s installation location lower Cycraft by turning the wheel height adjustment nuts counterclockwise and disassemble each of the wheel assembly To lift up ...

Страница 22: ...bin is set securely on the base of the outer frame Trucking Cycraft without the heave actuator disassembled can cause mechanical damage to the actuator due to shock and vibration during transport Be sure to lay the wooden plate between the cabin and the base frame as when Cycraft was delivered This plate protects the floor sensors and switches during transport l When moving the machine be sure to ...

Страница 23: ...ding 310 kg m2 Cleanliness Free of dust and debris l Never install the game machine outdoors Also avoid the following locations even though they are indoors l Near a leaky roof close to any kind of dripping water or any place with high humidity that can condense l Close to an indoor pool or showers l Exposed to direct sunlight l Exposed to direct heat such as close to a heater vent or in a highly ...

Страница 24: ...peration Peak power requirement is theoretical short term peak power possible for short times during special driving conditions Therefore it is recommended that facility power to be based on peak power requirements for the best results 5 2 EQUIPMENT REQUIRED FOR INSTALLATION No Tools Description Q ty Purpose 1 Philips type screwdriver 1 Loosening and securing truss bolts 2 Wrench 19 mm 27 mm 1 Adj...

Страница 25: ... THE FLOOR SENSOR PLATE STEP 5 SETTING THE PHOTO SENSORS STEP 6 COIN MECHANISM INSTALLATIONS STEP 7 CONNECTING THE POWER CORD STEP 8 TESTING AND ALIGNING THE PHOTO SENSORS STEP 9 TESTING AND ADJUSTING THE FLOOR SENSOR STEP 10 FENCE ASSEMBLY 5 4 SECURING IN PLACE LEG ADJUSTER ADJUSTMENT After Cycraft is placed in location the level pads must be adjusted correctly to prevent Cycraft from moving abou...

Страница 26: ... hold the weight of Cycraft Do not extend them so much that the central rubber pad is raised from the floor 3 After you are satisfied that the pads are set correctly you can proceed to assemble Cycraft However after assembly the pads should be observed during the test runs and adjusted further if there seems to be excessive movement or uneven loading and lifting of the pads 5 5 CONNECTING THE HEAV...

Страница 27: ...up As it lifts up it will simultaneously tip to wards the front and slide backwards 3 Disassemble the heave actuator holding bracket and free the heave actuator Make sure the actuator is supported so that it does not fall over to one side when the holding bracket is disassembled 4 Rotate the actuator piston counterclockwise as seen from the top to extend the actuator Match the 4 bolt holes of the ...

Страница 28: ...ght of the cabin is held fully by the actuator disassemble the turnbuckle completely from each end and remove it 5 6 CONNECTING THE SAFETY LINK 1 Position the safety link as in the figure below with the longer link section above the shorter link section Tighten the bolt connecting the link to the rocker arm to 1200 kgflcm torque and mark the bolt position so that it can later be inspected for loos...

Страница 29: ...e sure there are no objects or debris on top of the lower frame structure where the floor plates must be installed 2 Two persons should lift each of the 4 sections of the floor plate and place them in the specified position Be careful not to damage the springs and micro switches 3 There are two guide holes in each of the floor plate sections as in the figure Insert the provided spacer washer and b...

Страница 30: ...Page 30 Hexa bolt M8 x 30L DU Bush 10 15 Rubber Washer 11 20 3t Spring Washer Flat Washer ...

Страница 31: ... functional testing of Cycraft can be performed before final assembly of the fence To assemble the boarding step and coin chute tower follow the next procedure 1 Attach the coin chute tower on the boarding step 2 Then attach two boarding step joint bracket to the boarding step Flat Washer Spring Washer Boarding Step Coin Chute Tower Hex head Bolt M8 Spring Washer Flat Washer Boarding Step Joint Br...

Страница 32: ...sensor and reflective plate on each side of Cycraft Set the photo sensor system as follows 1 Loosen the setscrews of the reflective plate arms and rotate the arms so that the reflective plates point backwards at 90 degree angles from the sides of Cycraft and tighten the setscrews Tool HEX KEY 2 5 mm Hex head Bolt M8 x 30L Spring Washer Flat Washer ...

Страница 33: ...ified Service Personnel should carry out this operation Cycraft uses the standard coin box faceplate provided by Happ Controls and Sega Enterprise The compatible model numbers are HAPPS Frame 42 3272 00 Lower Door 42 3245 16 Upper Door 42 7201 00 SEGA ASAHI Standard Also SR3 NRI Alberici coin validators are electronically compatible Contact your distributor for coin loom specifications The coin ch...

Страница 34: ...rture in the coin chute tower 4 Turn the clips around so that they will hold the door in the machine 5 Tighten all of the bolts 5 9 1 WIRING CONNECTION 1 Route the bundle of cables into the coin chute tower Insert the cables through this hole and secure the end of bellows with truss M4 bolts and nuts attached in shipping Please ensure to use the Rubber Bellows cable ties supplied with the Cycraft ...

Страница 35: ...pins for bill acceptor power 12V lamp 1 110V AC R 2 110V AC T 3 12V wire colour BROWN 4 GND wire colour WHITE P3 2 pins for coin meter for chute 1 always ACTIVE with Electronic Mech 1 COIN METER 1 for Sega I O BD wire colour BROWN 2 5V wire colour WHITE P4 2 pins for coin meter for chute 2 SPARE meter connection 1 COIN METER 2 for Sega I O BD wire colour YELLOW 2 5V wire colour GREEN 3 Attach the ...

Страница 36: ... each power supply voltage by connecting an electric line to one of three available terminals inside the MSCU Specification of the main AC power cord Recommended Main AC Power Cord 1 25 sq 4 O UL 16 AWG Green Color 2 sq 4 O UL 16 AWG UL 16 AWG 300 mm Isolation Tube 2 sq 4 O Isolation Tube Prepare the main AC power cord compatible with above specification description To connect and or verify the po...

Страница 37: ...o the input voltage selection terminal wiring instruction 4 Locate the power cord connection terminal and connect the two power lines and the earth line of the power cord as shown below Make especially sure that the earth line is properly connected for safe and proper operation 5 Verify all connections connect power cord to the facility input voltage source Primary Earth Point Green Wire R0 T0 Pos...

Страница 38: ...d is connected to the correct voltage outlet and the green main power LED is lighted b The emergency power off switch and motion stop switch behind the coin chute box are released Make sure there are no personnel or objects under or in the area of the cabin before switching the power on The power up sequence will move the cabin and personnel can be injured Make sure there are no passengers in the ...

Страница 39: ...ff when an obstacle is placed between the sensor and reflective plate 4 If any of the above tests fail carry out the following to align the sensor and mirror A Remove the steel cover of the photo sensor and expose the sensor holding bracket and screws as shown below B Loosen the screws as necessary to align the photo sensor correctly Adjust the reflective plate alignment by loosening the setscrews...

Страница 40: ...ny part of the floor sensor must activate the sensor 3 If any of the above tests do not pass it is possible that the springs or sensors have been damaged or slightly bent out of shape during transport and installation To adjust the floor sensor carry out the following steps on the floor plate section s that do not operate properly A Each floor plate has 4 sets of springs and switches under it Lift...

Страница 41: ... or make it so sensitive that slight motions or vibrations during play will trip the sensor Making the sensor too insensitive i e bending the lever down too much will cause the sensor to not activate even when the floor plate if fully pressed down F You can find the micro switch s number on the wiring diagram using the sensor arrangement figure as shown below ...

Страница 42: ...ds of poles Type B no 1 9 are the gate door poles with lower the junction ring other than poles Others are Type A You can identify the Type Bs with the position of O ring which is lower than that of Type As Type C are when fitted to base plate bracket which are screwed on to the machine Only three positions are required no 3 5 7 No7 is the short base and no 3 is the longest base plate bracket 3 Th...

Страница 43: ...Page 43 5 14 FIGURE OF CYCRAFT AFTER FINISHING THE INSTALLATION WORK 6 Tool Hexa Key 5 mm U Bracket Pole Wire Mesh Figure of Power ON position ...

Страница 44: ...N PANEL 14 DRIVING NORMAL BELT ERROR SENSOR Simuline SHUTDOWN SYSTEM ESC SYSTEM ON SERVICE CABIN UP MENU SET DOWN L VOL POWER CUTOFF UPS OFF DISPLAY BUZZER S P E A K E R RUN R VOL W VOL MAINTENANCE SOURCE SEAT CONTROL SAFETY CABIN MSCU POWER SWITCH TEST ON OFF 8 1 7 2 3 5 12 4 10 6 13 9 11 ...

Страница 45: ...s switch should always be in the down position when the simulator is being operated normally 5 Supply Power LEDs These LEDs light respectively when the main power power to the actuator controllers and the cabin power are supplied 6 Condition LEDs These LEDs light according to the status of the simulator as follows l NORMAL LED Lights Green when in normal operating condition l DRIVING LED Lights Gr...

Страница 46: ...d on only if the Main AC power is on 12 Buzzer Activates when a system error occurs or when the safety sensors are activated 13 Sound Volume Knobs Cabin interior speaker volume knobs for the front speakers back speakers and the subwoofer 14 Motion Stop Switch Pressing the Motion Stop Switch will stop the cabin motion and hold it in its current position Motion will resume normally 3 seconds after t...

Страница 47: ...the operator panel for about 3 seconds The power up sequence will proceed automatically according to the following sequence 1 The main power contacts will close with a few clicking sounds and the MCU power LED cabin power LED and the LCD panel will light up 2 The monitor screen inside the cabin will show the start up sequence of NAOMI2 or Triforce game board 3 The cabin will pitch UP fully and slo...

Страница 48: ...work TCP Telephony Connection Protocol or LAN Local Area Network NOR Normal Operation All Systems OK The SYSTEM SHUT DOWN Sequence can be initiated at any time by pressing the red SYSTEM OFF button for about 2 seconds The cabin monitor will turn off and the cabin will glide down to the nose down rest position Then the main powers to the computers and other components will shut off automatically Be...

Страница 49: ...independently 6 4 SETTING VIDEO MONITOR PARAMETERS VIDEO CONTROLLER BUTTON FUNCTIONS BUTTON FUNCTION MENU SELECTION In the beginning start the VIDEO controls In a sub menu moves the control to the higher level EXIT DEGAUSSING In the main menu exits the VIDEO controls UP In the beginning proceeds to the contrast adjustment In the main menu moves the control menu to the right In a sub menu increase ...

Страница 50: ...justment process 6 5 USING THE LCD PANEL TO SET CONFIGURATIONS The LCD display and the 4 buttons below it inside the Operator Panel can be used to set different configurations Operation method and functions of the LCD buttons are as described in the table below BUTTON FUNCTION ESC Returns the menu to the upper level MENU SET When pressed for 1 seconds the first time it puts the display in the sett...

Страница 51: ...ns The highlighted item is indicated by the sign 3 Press MENU SET button to bring up the Sensor Usage sub menu Each of the items in the above list can be enabled or disabled For example to disable the floor and photo sensors highlight item 1 press the MENU SET button and use the UP and DOWN switches to toggle to the OFF setting 4 After setting the sensor press the ESC button to go to the previous ...

Страница 52: ...tion board to be set The motion computer and the game computer are connected via TCP IP All settings are preset in the factory but for future upgrades and maintenance it may be necessary to adjust settings 1 Bring up the configuration main menu by pressing the MENU SET button for 2 seconds 2 Highlight the 3 SETUP TCP IP item by using the UP and DOWN buttons The highlighted item is indicated by the...

Страница 53: ...utton This will display the first DIO channel Pressing the UP and DOWN buttons will navigate through the different DIO items 4 Press the MENU SET button when the desired channel appears If it is an input channel the state of the channel either ON or OFF will appear on the screen Proper operation can be checked by physically activating the channel and verifying that the state shown changes accordin...

Страница 54: ...LEVEL This is only use for Simuline Default factory set is 1 Do not change the value without request from Simuline 6 5 7 FALLING DETECT This is only use for Simuline Default factory set is 2 Do not change the value without request from Simuline 6 6 SETTING THE COIN AND CREDIT CONFIGURATION The coin and credit configuration i e cost per game must be set directly on the game computer NAOMI2 by using...

Страница 55: ... Button sign Pressing the Start button will raise the cabin to the neutral position and the game will start beginning from the car and course selection process During play the GAME STOP button can be pressed to stop the game at any time Players who feel nauseous from the motion or need to terminate the game for any other reason can use this button to discontinue the game and exit the simulator The...

Страница 56: ...te loose bolts or abnormally rubbing of parts If such suspected noises are heard verify the source and repair or replace as necessary Inspect bolts and connections and the integrity of the mechanical system as described below Weekly Verify that all the bolts connecting the outer frame actuators and cabin are not loose according to the procedure described in the next section Tighten if necessary We...

Страница 57: ...ersonnel due to abrupt motion and electrical shock 7 2 INSPECTION OF CRITICAL BOLTS AND CONNECTIONS The above figures indicate the location of critical bolts on Cycraft These bolts hold up the cabin and can cause the cabin to drop if they come loose They are marked with a white line after assembly so that misaligned marking lines can identify loose bolts easily B A F C D E ...

Страница 58: ...ts B Lower joint of heave actuator is inside of MSCU so in order to inspect the bolts the MSCU cover must be removed Hexahead bolt M12 x 8 points C Hexahead bolt M12 x 4 points D Hexahead bolt M10 x 8 points E Hexahead bolt M10 x 4 points Lower Hexahead nut M10 x 4 points Upper F ...

Страница 59: ...t and check daily to make sure the problem does not repeat If the problem persists contact your distributor or manufacturer for a replacement part 7 4 CHECKING WELD CONDITION Visually check all the weld areas of the outer frame for signs of cracks or failure None is acceptable If any problems are found contact your distributor or the manufacturer 7 5 CHECKING THE ACTUATOR DRIVE BELT The actuator d...

Страница 60: ...TERS AND FAN The MSCU air filters and fans are located as shown in the above figure They should be cleaned regularly to ensure proper ventilation and prevent excessive rise in electric component temperatures Pull out the filter cover to access the filter Take the filter out and clean with water Ensure the filter is dry before replacing Clean the ventilation fan with a damp cloth Make sure water do...

Страница 61: ...se gun with grease specified as below or equivalent KLUBER HIMONAX WS433 2 Take off the actuator bellows and bearing covers and identify the grease nipples as shown in the figure below 3 Inject grease in the amounts given in the table below for each of the components 4 1 ACTUATOR GREASE NIPPLE POSITIONS 2 3 5 ...

Страница 62: ...any excessive grease 5 Play the game for at least three games and wipe away all excessive grease 6 Replace all covers and bellows 7 8 LUBRICATING THE JOINTS This maintenance work should be performed every 18 months 1 Prepare grease gun with grease specified as below or equivalent KLUBER HIMONAX WS433 2 Identify the grease nipples as shown in the figure below ...

Страница 63: ...in the table below for each of the components No Part Picture Amount of Grease 1 Heave Actuator Universal joint Upper 5 grams 2 Heave Actuator Universal Joint Lower 5 grams 3 4 Rocker Arm Joint 5 grams 8 1 5 3 4 2 7 6 JOINT GREASE NIPPLE POSITIONS ...

Страница 64: ...l Joint 5 grams 7 8 Top Actuator Uni versal Joint 5 grams 9 Central Universal Joint 5 grams 4 Wipe away any excessive grease 5 Play the game for at least three games and wipe away all excessive grease 6 Replace all covers and bellows ...

Страница 65: ...he distributor and the original one be returned to the manufacturer for analysis Or if the operator is capable the error log file can be accessed from the compact flash card and sent to the manufacturer by the operator Also future program upgrades may require exchanging the compact flash card To remove the compact flash card 1 Make sure all electrical power is OFF 2 Locate the motion control compu...

Страница 66: ...the distributor or manufacturer 8 2 REPLACEMENT MSCU COMPONENTS AND BOARDS Turn off the power and disconnect the supply power before servicing This unit is to be serviced by trained personnel only 1 The following pictures show the location of major modules components and boards in the MSCU Main power must be disconnected before any part is accessed or replaced Only qualified maintenance personnel ...

Страница 67: ... Session MCU Session INPUT VOLTAGE SELECTION TB MAIN AC POWER INLET TB SW REGU 5V FOR MCU SW REGU 15V FOR MCU NOISE FILTER MAIN BREAKER SERVO CONTROL BOARD 3 SERVO CONTROL BOARD 2 POWER BOARD SERVO CONTROL BOARD 1 ...

Страница 68: ...Page 68 SRIP BD MAIN TERMINAL BLOCK AUDIO AMP MOTION BD POWER SUPPLY FOR AMP SW REGU FOR JVS NAOMI2 BD I O BD FOR JVS GD ROM DRIVER ...

Страница 69: ...ve controller error Check the lamp labeled Power on the MCU and the SCU If the lamp on the MCU is off check if the main power line live If the MCU lamp is on and the SCU lamp is off check E Stop button is released by rotating it counterclockwise Open the MCU box and check the circuit board was visibly damaged 3 During initialization the simulator continuously jerks slightly and makes a ticking sou...

Страница 70: ...CU Refer to the controller error message list 7 Some area on the cabin monitor has strange color The display is out of position or distorted The monitor may be magnetized The monitor may not be adjusted properly Press the degaussing switch on the monitor adjustment control pad inside the cabin front beside monitor Adjust the monitor as the screen instructions with the control panel 8 Sound is too ...

Страница 71: ...ns a the actuators are overloaded because of excessive movement b The actuator has a mechanical problem causing excessive friction and or abnormal vibration c too much grease is put in l Replace the controller module or actuator as deemed necessary OVT Over Temperature l This error appears when the temperature of the power module on the controller is too high l Replace the controller module if nec...

Страница 72: ...Page 72 10 ELECTRIC SCHEMATICS The following pages contain the electrical schematic for this machine 10 1 SCU SCHEMATIC SCHEMATIC 1 HERE ...

Страница 73: ...Page 73 10 2 Cabin Schematic SCHEMATIC 2 HERE ...

Страница 74: ...Page 74 10 3 MCU Schematic DOCUMENT END SCHEMATIC 3 HERE ...

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